Blue-White F-300, D-300, U-300 Flow Meter Instruction Manual

: August 7, 2024
: Blue-White

Table of Contents

Blue-White F-300, D-300, U-300 Flow Meter
Product Usage Instructions
FAQ
SAFETY INFORMATION
Introduction
Specifications
Dimensions
Installation and Wiring
Tools Required
Installation Instructions
Maintenance and Troubleshooting
Spare Parts
WARRANTY
CONTACT
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Blue-White F-300, D-300, U-300 Flow Meter

Product Usage Instructions

Before starting the installation process, ensure you have all the necessary tools and equipment ready. Always wear protective clothing, a face shield, safety glasses, and gloves when working on the equipment.
If you are using a flow switch with your meter, follow the additional installation instructions provided in the manual.
For installations involving a flow switch, refer to the specific guidelines outlined in the manual for proper setup.
Refer to the user manual for detailed instructions on how to read and interpret the data displayed on your F-300 / D-300 / U-300 Flow Meter.
To ensure optimal performance, regularly maintain and inspect your flow meter according to the maintenance guidelines provided in the manual. In case of any issues, refer to the troubleshooting section for assistance.
Refer to the spare parts list in the manual for information on replacement parts and how to order them if needed.
Details regarding the warranty coverage for your F-300 / D-300 / U-300 Flow Meter can be found in the warranty section of the manual.

FAQ

Q: What should I do if I encounter a problem during installation?
A: If you face any challenges during installation, contact our customer service at +1 (714) 893 – 8529 or email us at customerservice@blue-white.com for assistance.
Q: How often should I calibrate my flow meter?
A: Calibration frequency may vary based on usage and environmental factors. We recommend referring to the calibration guidelines provided in the manual or contacting our support team for further assistance.

SAFETY INFORMATION

Please read this manual completely before unpacking, installing, and operating this equipment.
In particular, pay attention to all dangers, warnings, and precautions, otherwise, it may cause serious injury to the operator or damage to the equipment.

Note: When in doubt regarding your electrical installation, contact a licensed electrician.

Introduction

Congratulations on purchasing the F-300 / U-300 / D-300 Flow Meter!
Your Flow Meter is calibrated and ready for use. The unit is designed to give many years of service.
For more information or questions on this product or any of our Aquatics/Industrial products, please visit us at www.blue-white.com

What’s in the box

Flow meter (1), Rubber Gasket (1), Clamps (2)
Quick Start Guide

Check all packaging for completeness and inspect for damage before installation.

Flow Meter Features

Dual Scale (Sch 40 / Sch 80), screen printed on both sides
Tested and calibrated for clean water applications
Acceptable for outdoor installations – One-piece machined acrylic meter body
Pitot tube design makes it easy to install on piping
Standard Horizontal Units NSF 50 listed

Ordering Information / Model Number Matrix

Specifications

Engineering Specifications

Pipe Requirements: IPS inch pipe size (ASTM-D-1785)
Maximum Working Pressure: 50 PSI (3.4 bar) at 70 ˚F (21 ˚C) F-300 Units 75 PSI (5.2 bar) at 70 ˚F (21 ˚C) U/D-300 Units
Fluid Temperature Range: 0˚ to 190 ˚F / -18 to 88 ˚C @ 0 PSI
Ambient Temp Range: 0˚ to 110 ˚F / -18 to 43 ˚C
Full Scale Accuracy: 1”, 1.25”, 1.5” and 2” pipe size: 5% of rate 2.5”, 3”, 4”, 6”, and 8” pipe size: 10% of rate
Calibration Fluid: Water, specific gravity 1.0
Approximate Shipping Weight: 1” – 4” units: 1 lb (.45kg) 6” – 8” units: 2 lb (.91kg)

Flow Specifications

Models for Mounting on Horizontal Pipe Models for U.S. IPS Sch 40 & 80 Pipe (ASTM 1785)

Model	Pipe size	Sch40	Sch80
F-30100P	1”	5 to 35	4 to 26
F-30125P	1-1/4”	9 to 50	8 to 40
F-30150P	1-1/2”	10 to 70	10 to 60
F-30200P	2”	20 to 120	18 to 100
F-30250P	2-1/2”	29 to 150	25 to 130
F-30300P	3”	45 to 240	40 to 215
F-30400P	4”	75 to 420	70 to 375
F-30600P	6”	170 to 1100	160 to 1000
F-30800P	8”	300 to 2200	275 to 1950

Models for Mounting on Vertical Pipe Models for U.S. IPS Sch 40 & 80 Pipe (ASTM 1785)

Model	Pipe size	Sch40	Sch80	Flow direction
U-30150P	1-1/2”	10 to 60	10 to 50	UP
D-30150P	1-1/2”	10 to 60	10 to 50	DOWN
U-30200P	2”	20 to 110	20 to 100	UP
D-30200P	2”	20 to 110	20 to 100	DOWN

Dimensions

F-300 Series (NSF 50 Listed)

Pipe Size	A	B
1”	6”	2-7/16”
1-1/4”	6”	2-7/16”
1-1/2”	6”	2-7/16”
2”	6”	2-7/16”
2-1/2”	6”	2-7/16”
3”	6”	2-7/16”
4”	6”	2-7/16”
6”	7-1/2”	2-7/16”
8”	7-1/2”	2-7/16”

Installation and Wiring

Installation and Wiring (if using flow switch)

Warning

Always wear protective clothing, face shield, safety glasses, and gloves when working on your equipment.
Use caution when lifting and mounting equipment.
When in doubt, contact the factory for assistance.

Installation Requirements

Before beginning installation, review your system flow and pressure to ensure your F-300 is proper for your system parameters.
Pipe Requirements: To prevent debris from entering the meter, install the flow meter downstream from the filter if possible. The pipe should be clean and free debris on the outside. The pipe should be uniform, not warped, and free of stress. Pipe must be properly support and vibration-free.
Choose the location where the pipe will be full at all times.
Straight Pipe Requirements: Ensure there is a minimum straight length of pipe before and after the flow meter.

Tools Required

Drill
Drill bit 5/8” (1”–4” flow meter)
Drill bit 3/4” (6”–8” flow meter)
Drill bit 1/4” (Optional pilot hole)
Fine sandpaper or Deburring Tool (Optional)
Felt pen (dry erase)
Tape measure
Flathead screwdriver (or nut driver) for clamp tightening

Note: Keep the flow meter away from pipe glue fumes. Ensure all pipe glue is dry before installation flow meter. Pipe glue solvents will damage acrylic.

Minimum acceptable dimensions.

Installation Instructions

Turn off the pump and ensure there is no pressure in the pipe before installation.
Ensure Straight Length of Pipe requirements are met when choosing an installation location.
Choose a location where the meter is easy to read.
Mark the location of the hole on the pipe. Ensure the hole is on the top of the pipe (for horizontal pipe) in the noon position. (Anywhere around the circumference for vertical pipe.)
Drill the hole using the proper size drill bit. Use a pilot hole drill bit for easier installation.
Carefully Remove all burrs and sand holes to ensure a smooth insertion.
Ensure the gasket is on the pitot tube portion of the flow meter, and insert the pitot tube into the hole. Ensure the gasket seats are properly and the flow arrow is pointed in the direction of flow.
Place clamps and tighten. Alternately tighten each clamp for uniform installation. (An additional person to assist here may be desired.)
Check the alignment and direction of flow again. (F-300 can only measure flow in one direction.)
Add water pressure/flow and check for leaks and proper float movement.

Note: See information in the Maintenance section regarding storage during winter.

Examples

Optional F-300S / F-300SL Flow Switch

Instruction for the F-300S or F-300SL Flow Switch (purchased separately) for use with your Flow Meter. Flow Switch / Sensor is designed to detect Flow / No Flow. When the PVDF float passes through the Alarm Trigger Zone (Hysteresis) of the Sensor Accessory, the built-in contact closure switch sends a signal to external devices.

F-300S / F-300SL comes with a blue float. To install the blue float, remove the top cap, remove the red float, place the blue float into the body with the wider diameter at the top, and thread the red cap back onto the flow meter.
Easily install the F-300S /F-300SL switch by lowering it over the top of the flow meter. Confirm you have the correct switch for the flow meter/pipe size. (F-300S for 1.5” – 4”, F-300SL for 1” – 1.25”P)
Tighten the Lock-Screw at the desired flow level.
Wiring is simple normally open, form A, SPST, contact closure wiring (see diagram on next page) (Normally closed option available. Use F-300SNC, F-300SLNC)
Keep wiring clear of pump power wiring and VFD wiring.

Typical Installation with Flow Switch

Reading your F-300 Flow Meter
Avoid imposing a sudden burst of flow to the meter. Solenoid valves may cause the float to impact the top float stop with destructive force. Always read float at top.

Maintenance and Troubleshooting

The F-300 Flow Meter requires very little maintenance. However, the flow meter may become clogged due to excess debris in the water. If this happens, simply shut of the process pump and remove any pressure from the piping. If isolation valves are installed, shut these to minimize the amount of water that may leak. Remove the rep cap at the top remove and clean any debris in the flow meter. Use a soft bristle brush.
It may be necessary for the complete flow meter to be removed for thorough cleaning. If so, loosen the stainless-steel clamps so the meter can be fully removed from the pipe. Inspect the meter and clean it with mild soap.
Reinstall the flow meter and test. If the float was removed during the cleaning process, ensure the float was reinstalled properly. The float is wider at the top.
Winterize. If installed outside, or if not being used for a while, we recommend removing the meter from the pipe, cleaning it thoroughly, and storing it indoors for the winter. While the meter can withstand cold temperatures and outdoor conditions, expansion and contraction caused by freezing water can cause stress to the meter components that might result in cracking. Clean the meter inside and out before re-installing.

Spare Parts

F-300 Replacement Parts

Item	Model No.	Product Name	Qty. Req.
1	F-3005	Cap Plug F-300, D-300 & U-300	1
2	F-3020	Long Float, red PVDF 1” through 1.25”	1
	F-3022	Short Float, red PVDF 1.5” through 8”	1
3	F-3003	Gasket Seal 1” through 4”	1
	F-3004	Gasket Seal 6” through 8”	1
4	90008-667	Mounting Clamp

F-30100P, F-30125P

| 2
| 90008-652| Mounting Clamp

F-30200P, F-30150P

| 2
| 90008-013| Mounting Clamp

D-30150P, U-30150P

| 2
| 90008-668| Mounting Clamp F-30250P| 2
| 90008-015| Mounting Clamp

D-30200P, U-30200P

| 2
| 90008-669| Mounting Clamp F-30300P| 2
| 90008-673| Mounting Clamp F-30400P| 2
| 90008-674| Mounting Clamp F-30600P| 2
| 90008-675| Mounting Clamp F-30800P| 2

F-300S Flow Switch

MODEL NO.	CONTACT	PIPE SIZES
F-300S	Norm. Open	1.5” – 4”
F-300SNC	Norm. Closed	1.5” – 4”
F-300SL	Norm. Open	1” – 1.25”
F-300SLNC	Norm. Closed	1” – 1.25”

WARRANTY

LIMITED WARRANTY
Your new Flow Meter is a quality product and is warranted for 12 months from the date of purchase (proof of purchase is required). The unit will be repaired or replaced at our discretion. Failure must have occurred due to a defect in material or workmanship and not as a result of the operation of the product other than in normal operation as defined in the manual. Warranty status is determined by the serial label and the sales invoice or receipt. The serial label must be on the unit and legible. The warranty status of the unit will be verified by Blue-White or a factory-authorized service center.

WHAT IS NOT COVERED

Wear items.
Unit removal, or re-installation, and any related labor charge.
Freight to the factory, or service center.
Units that have been tampered with, or in pieces.
Damage to the unit that results from misuse, carelessness such as chemical spills on the enclosure, abuse, lack of maintenance, or alteration which is out of our control.
Units damaged by faulty wiring, power surges or acts of nature.

PROCEDURE FOR IN-WARRANTY REPAIR
Contact the factory to obtain an RMA (Return Material Authorization) number. Carefully pack the unit to be repaired. Please enclose a brief description of the problem as well as the original invoice or sales receipt, or copy showing the date of purchase. Prepay all shipping costs. COD shipments will not be accepted. Warranty service must be performed by the factory or an authorized service center. Damage caused by improper packaging is the responsibility of the sender. When In-Warranty repair or replacement is completed, the factory pays for return shipping to the dealer or customer.

PRODUCT USE WARNING
Blue-White products are manufactured to meet the highest quality standards in the industry. Each product instruction manual includes a description of the associated product warranty and provides the user with important safety information. Purchasers, installers, and operators of Blue-White products should take the time to inform themselves about the safe operation of these products. In addition, Customers are expected to do their own due diligence regarding which products and materials are best suited for their intended applications. Blue-White is pleased to assist in this effort but does not guarantee the suitability of any particular product for any specific application as Blue-White does not have the same degree of familiarity with the application that the customer/end-user has. While Blue-White will honor all of its product warranties according to its terms and conditions, Blue- White shall only be obligated to repair or replace its defective parts or products under the associated product warranties. BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE FAILURE OF ANY OF ITS PARTS OR PRODUCTS OR THEIR NONSUITABILITY FOR A GIVEN PURPOSE OR APPLICATION.

CHEMICAL RESISTANCE WARNING
Blue-White offers a wide variety of wetted parts. Purchasers, installers, and operators of Blue-White products must be well informed and aware of the precautions to be taken when injecting or measuring various chemicals, especially those considered to be irritants, contaminants, or hazardous. Customers are expected to do their due diligence regarding which products and materials are best suited for their applications, particularly as it may relate to the potential effects of certain chemicals on Blue-White products and the potential for adverse chemical interactions. Blue-White tests its products with water only. The chemical resistance information included in this instruction manual was supplied to Blue-White by reputable sources, but Blue- White is not able to vouch for the accuracy or completeness thereof. While Blue-White will honor all of its product warranties according to its terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products under the associated product warranties. BLUE- WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE USE OF CHEMICALS IN CONNECTION WITH ANY BLUE-WHITE PRODUCTS.

Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end-of-life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, and recover of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances.
The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled per European Directive 2002/96/EC.
Contact your local waste recovery agency for a Designated Collection Facility in your area.