KOMATSU 830E-5 Electric Drive Mining Truck Owner’s Manual

KOMATSU 830E-5 Electric Drive Mining Truck

Specifications

• Kit Part Number: 700683
• Contact: +61 7 3276 7833
• Website: www.breathe-safe.com.au
• Email: sales@breathe-safe.com
• Address: 62 Mica Street, Carole Park, 4300, QLD

Product Information

KOMATSU 830E-5 / 930E-5 Haul Truck

Features

• HEPA H14 Variable Speed Pressuriser
• OnGuard Air Quality Monitoring & Control
• HEPA Return Air Filter

Product Usage Instructions

Installation Overview

• Manufacturer: Komatsu
• Type: Haul Truck
• Models: 830E-5 / 930E-5

Safety Instructions

Warning: The pressurization system described in this manual requires careful handling.

Safety Measures

• Qualified staff must wear proper personal protective equipment.
• No work should be carried out without following safe work procedures and electrical safety measures.
• Ensure safety guards are in place while the system is running.

Maintenance Schedule

Suggested Maintenance

• Data download required for claiming the 3-year warranty on Brushless Blower Motor.
• Inspect components every 500 hours and replace as needed.

FAQ

• Q: Can HEPA filters be cleaned?
  

  • A: HEPA filters cannot be cleaned and must be replaced at the end of their lifecycle or if the filter media is damaged.

• Q: What safety precautions should be taken during installation?
  

  • A: Ensure PPE including hard hat, eye protection, dust mask, ear protection, and protective clothing is worn during installation to prevent exposure to hazardous airborne particulates.

Kit Part Number: 700683

Parts and Service Manual

KOMATSU
830E-5 / 930E-5 HAUL TRUCK

HEPA H14 Variable Speed Pressurizer | OnGuard Air Quality Monitoring & Control | HEPA Return Air Filter

+61 7 3276 7833
www.breathe-safe.com.au
sales@breathe-safe.com
62 Mica Street, Carole Park, 4300, QLD

• Controlled Document : M0257
• Issue Date: 29/11/23
• Revision: 1

INSTALLATION

INSTALLATION OVERVIEW

Manufacturer| Komatsu
Type| Haul Truck
Model| 830E-5 / 930E-5
Cabin Pressure Max|
Set Auto Cabin Pressure|

SAFETY

WARNING

• THE PRESSURISATION SYSTEM DESCRIBED IN THIS MANUAL HAS THE FOLLOWING AREAS WHICH MAY BE DANGEROUS IF NOT TREATED WITH GREAT CARE.
• QUALIFIED STAFF MUST WEAR THE CORRECT PERSONAL PROTECTIVE EQUIPMENT WHEN CLEANING AND SERVICING THIS UNIT DUE TO DUST AND FIBRES
• WHICH MAY BE CAUGHT BY THE STAGES OF AIR FILTRATION DURING NORMAL UNIT OPERATION.
• THE ELECTRICAL POWER SYSTEM IS SUPPLIED BY 12V DC OR 24V DC AND NO WORK SHOULD BE CARRIED OUT ON THE PRESSURISER SYSTEM WITHOUT THE CORRECT SAFE WORK PROCEDURES AND ELECTRICAL SAFETY MEASURES BEING TAKEN, AND ALL RELEVANT CIRCUIT BREAKER OPENED TO ISOLATE THE CIRCUIT.
• THE AIR FILTRATION SYSTEM MAY HAVE SEVERAL TYPES OF HIGH-SPEED ROTATING EQUIPMENT INSTALLED WITH VERY SHARP EDGES. ENSURE ALL SAFETY
• GUARD ARE IN PLACE WHILE THE SYSTEM IS RUNNING.
• Please be aware that HEPA filters cannot be cleaned and must be replaced at the end of their lifecycle or if filter media has been damaged.

Particulate Behaviour
This is the length of time it takes for a particle to drop from a height of 1.5m in STILL air.

Warehouses and workshops do not have still air, so hazardous airborne particulates may remain in air for longer, increasing chance for workers to breathe in dust. Ensure PPE is worn when installing this system.

CRITICAL PARTS & MAINTENANCE SCHEDULE

Maintenance Schedule
The following tables show our suggested maintenance schedule for all units. Please note that site conditions may alter this. Excludes high corrosion environments.
Data download is required to claim the 3-year warranty on Brushless Blower Motor.

Inspect every 500 Hours and replace when filter is full*

Cleaner.

Pressurizer Blower| Ensure blower is operational.
HEPA Primary Filter p/n: 500000| Inspect filter capacity indicator. Replace HEPA filter when 80% or greater. Vacuum out housing before replacing the filter elements.
HEPA Return Air Filter P/N:

500086

| Vacuum inside cabin floor before replacing filter.
Filter Frame Assembly, Mounts, Seals and Filter Housing|

• Check door seals, all bolts, screws, and all mounts are secure.
• Check the filter canister & ensure it is correctly fitted.
• Check latches are operational and in good order.
• Replace / Re-tension fixtures and fittings required.

**15,000 Hours / 36 months***

Component / System| Action Required
500 Hour Inspection| All 500-hour inspection actions.
Pressuriser’s Blower 200002| Replace BRUSHLESS Pressuriser blower.
Critical Parts

Item| Part Number| Qty.| Description| Service Interval
1| 500000| 1| Fresh Air HEPA H14 Filter (Tested as per EN1822)| 1000* Hours (>80%

fan capacity)

2| 500086| 1| HEPA Return Air Filter| 500* Hours
3| 200002| 1| Brushless Blower Motor – 24V| 15,000 Hours
4| 200018| 1| OnGuard Main Unit Active| 10,000 Hours
5| 200019| 1| OnGuard UI| AR
6| 200021| 1| OnGuard Breathing Zone Sensor Pod| AR

*Filter service hours are subject to cab sealing efficiency, site conditions and correct system use.

Suggested Schedule Servicing

SPECIFICATIONS HIGH-CAPACITY HEPA PRESSURISER

• Blower : Brushless Blower P/N 200002.
• Protection : Locked Rotor Protection (Sub Zero Environments) Under Voltage, Under/Over Current & Over Temperature.
• Voltage : 24VDC.
• Current Draw : 11 amps (peak). *Note: Motor has slow start to stop excessive in-rush current.
• Air Flow : Up to 30-300 m3/h or 50-215 CFM.
• Pre-cleaner : Integrated VLR (Very Low Restriction). Turbo Pre-Cleaner.
• Filter Element : Breathe Safe HEPA Primary Filter (H14=99.99% MPPS) TESTED AS PER EN1822 – P/N 500000.
• Plugs & Fittings : Mining Spec. Deutsch electrical plugs as standard.
• Construction : High strength composite construction.
• Serviceability : Easy access HEPA filter with twist-lock (TL) dust cap single assembly.
• Mounting : Heavy Duty adjustable mounting brackets.
• Design : Fully designed in SolidWorks 3D CAD & Ansys Engineering Simulation Software.
• FEA Testing : Critical components FEA (Finite Element Analyst) tested in Solid Works Simulation.
• CFD Testing : CFD (Computational Fluid Dynamics) simulations in Flow Works to ensure optimum air flow through the system.

List of Abbreviations

DH| Dual HEPA
DHPR| Dual HEPA Powered Recirculation
DHAC| Dual HEPA Activated Carbon
DHACPR| Dual HEPA Activated Carbon Powered Recirculation
CPM| Cabin Pressure Monitor
CPU| Central Processing Unit
DB| Decibel Sensor
DPM| Diesel Particulate Matter
GAS| Gas Sensor
HEPA| High-Efficiency Particulate Air Filter
HPAFU| High Pressure Air Filtration Unit
HRAF| HEPA Return Air Filter
HVAC| Heating Ventilation and Air Conditioning
MAF| Mass Air Flow
OEM| Original Equipment Manufacturer
PM| Particulate Mass
RH| Relative Humidity
TEMP| Temperature
TS| Touch screen
UI| User Interface
VMS| Vehicle Monitoring System
VS| Vibration Sensor
OGSP| OnGuard Sensor Pod
CO2s| CO2 Sensor INPRESS TS

PARTS LIST – TL4 24V DC PRESSURISER UNIT

PRESSURISER ASSEMBLY No : 200000
Old Part Number: TL4

PARTS LIST GA

COMPLETE ASSEMBLY No : 700683

Item No.| Part No.| Rev| Description| Qty| Colour| Category
---|---|---|---|---|---|---
1| 100481A01| 1| High Pressure Unit Module| 1| Charcoal Satin 27288351| Module
2| 100633R01| 1| Return Air Module (New Style Cab)| 1| Charcoal Satin 27288351| Module
3| 100666M01| 0| Monitor Mount Module| 1| Charcoal Satin 27288351| Module

Kit Part Number : 700683

PARTS LIST – PRESSURISER MODULE

Item No.| Part No.| Rev| Description| Qty| Colour| Category
---|---|---|---|---|---|---
1| 100481A02| –| TL4 Mount Assy| 1| Charcoal Grey MX83-682| Weld Assy
2| 100481-A245| –| TL4 Cover Panel| 1| Charcoal Grey MX83-682| Part
3| 200000| –| TL4 24V DC Unit| 1| –| Stock Item
4| 200036| –| INPRESS TL 3” Outlet Spigot Gasket| 1| –| Stock Item

PARTS LIST – RETURN AIR MODULE

Item No.| Part No.| Rev| Description| Qty| Colour| Category
---|---|---|---|---|---|---
1| 100633R02| 1| Return Air Filter Framework| 1| Charcoal Satin 27288351| Weld Assy
2| 100633-R226| 1| R.A.F. Frame (375 x 140)| 1| –| Part
3| 500086| 0| HEPA Filter 375 x 295 x 51| 1| –| HEPA Filter
4| 300814| –| M6x20 Scallop Knob Male| 6| –| Hardware

PARTS LIST – MONITOR MODULE

Item No.| Part No.| Rev| Description| Qty| Colour| Category
---|---|---|---|---|---|---
1| 250101| [*]| Monitor Box, Large| 1| (As Req’d)| Stock Item

SMOKE EMITTER CABIN PRESSURE LEAK TEST

Do not handle until MSDS & all safety precautions have been read and understood. Use personal protective equipment as required.

Before use, carefully read the product label. Safe work practices are advised to avoid eye or skin contact and inhalation. Observe good personal hygiene, including washing hands before eating. Prohibit eating, drinking, and smoking in contaminated areas. Avoid inhalation. Mechanical extraction ventilation is recommended when the removal of atmospheric contaminants is required. Maintain dust / fume levels below the recommended exposure standard. For small amounts, absorb with sand, vermiculite or similar and dispose of at an approved landfill site.

WARNING

For Professional Use Only – keep out of reach of children.
Do not ignite near or around flammable materials.
Use only in well-ventilated areas, outdoors, and/or with proper respiratory protection.
Persons with respiratory sensitivity should avoid exposure to any smoke.
Concentrated smoke may cause severe burns to the skin, eyes, or respiratory system.
Improper use may result in sufficient inhalation of smoke to cause respiratory tract irritation and lung damage.
Harmful if swallowed.

DANGER
Use only as directed. Do not handle until all safety precautions, including Safety Data Sheet, have been read and understood.

The product contains hexachloroethane. Wear protective clothing. If exposed or concerned, get medical advice. Store in a cool, dry, secure location. KEEP OUT OF REACH OF CHILDREN. Dispose of contents/container per location regulations. When used as directed, exposure should be limited and usually poses no hazard because the hexachloroethane is consumed inside the tube as smoke is produced

Directions: (Smoke Bomb)

1.| Ensure other workers in close proximity are informed of use. Place on a non-combustible container, away from flammable materials.
2.| Place at Blower intake, or upwind of target area, or near centre of space.
3.| Orient “Smoke Issues Here” toward air stream, away from surfaces. Place candle on a flame / heat resistance plate – if not it will melt into the plastic surface.
4.| Ensure smoke will not create any hazard where it is anticipated to go.
5.| Ignite emitter inside the cabin using site approved device i.e., solder torch or ‘lighter’ and conduct smoke test.
6.| Do not touch or hold smoke generator after ignition – item becomes very hot & remains hot after use.
Smoke Emitter Cabin Pressure Leak Test

1.| The pressuriser system is switched on (TEST MODE).
2.| Hold the smoke emitter angled down.
3.| Ignite emitter using site approved ignitor i.e., solder torch or ‘lighter’.
4.| When the product ignites, remove the lighter.
5.| If the product flames up, blow out the flame.
6.| Place the emitter in a non-flammable container and place it inside the cabin at floor level and close the door/windows.
7.| Observe smoke leaks to indicate worn-out or broken seal locations. Check leakage points outside the cabin.
8.| Do not come into contact with or inhale smoke haze.
9.| Wait until the smoke haze completely disperses before re-entering the cabin. Open door to allow sufficient ventilation of smoke prior to entering cabin.

*This SWP does not necessarily cover all possible hazards associated with this equipment and should be used in conjunction with other references. It is designed as a guide to be used to compliment training and as a reminder to users prior to equipment use.

Link to MSDS : SMOKE GENERATOR TQ7621AT30S.pdf

Operational Safety Checks

**| Ensure the machine is correctly isolated / immobilized.
| Ensure other persons do not inhale smoke haze.
| Take care and do not place a lit emitter close to a flammable surface.
Ending Operations and Cleaning Up**

| Leave the work area in a safe, clean, and tidy state.
Potential Hazards

| Falls
| Fumes
| Fire
| May cause cancer
Exposure is highly unlikely when the product is used as directed. Direct contact with the product does not occur.
Don’t
| Do not use if an open flame is forbidden.
| Never leave the emitter [cabin test] unattended.

TECHNICAL DETAILS

Wiring Diagram

PARTS LIST – MASTER CONTROLLER LOOM

WIRING LOOM No : 400009

Item No.| Part No.| Rev| Description| Qty| Colour| Category
---|---|---|---|---|---|---
1| 400009| N/A| 4 Pin 0.5m Master Controller Loom| 1| –| Stock Item

PARTS LIST – PIN LOOMS & AIR PRESSURE PIPE
WIRING ASSEMBLY No : 400001

Item No.| Part No.| Rev| Description| Qty| Colour| Category
---|---|---|---|---|---|---
1| 400002| N/A| 2 Pin 5m Main Power & Earth Supply Loom| 1| –| Stock Item
2| 400003| N/A| 3 Pin 5m Power, Earth & Speed Control Loom| 1| –| Stock Item
3| 400004| N/A| 5m Air Pressure Sense Pipe w/ Sleeving| 1| –| Stock Item

COMMISSIONING PROCEDURES – CABIN PRESSURISER

Commissioning Procedures

Follow each step of the installation guide that was supplied with the BreatheSafe kit.
Cabin sealing is an integral part of RS20 & ISO 23875; you must ensure that cabin seals are adequate for maintaining positive pressure. In addition, the site (end- user) must have the correct procedure(s) for servicing OPERATOR enclosure seals in a proactive manner rather than reactive. Items such as door and window seals must be in good working order or new seals FITTED before the BreatheSafe system installation.

How to run Max Speed Commissioning Test

1. Open the ‘action menu’ by holding down the centre enter (↲) button or by pressing the up (↑) and down (↓) buttons at the same time.
2. If not already displayed, press the down (↓) button to cycle through the menu options until the ‘Max Speed Test’ option is displayed
3. Ensure the cabin door and windows are completely closed.
4. Press Enter to begin a max speed test.

Submission for commissioning procedure as per the diagram below

The commissioning images required are

• ID plate / Machine Serial Number / Asset Number or Call Sign
• INPRESS TL Pressuriser location
• HEPA Return Air Filter Location Option: Powered Return Air Filter
• Cabin Pressure Display Location – Including the “System Check” maximum cabin pressure result with motor output capacity %

Fill in the BreatheSafe Service Tag with the following details

• Machine Serial Number and Installers details
• Date installed and System Check result (max cabin pressure)
• The set cabin pressure with actual pressure and motor percentage output
• Verify the 250-pascal threshold was achieved = pass OR not achieved = fail**

Please upload machine and installation details in conjunction with the required images. A Commissioning Certificate will be sent to the email address you nominate. **Extended warranty for (RS20 & ISO 23875) BreatheSafe Systems is only applicable to operator enclosures meeting this requirement.

USER SETTINGS INSTRUCTIONS

1.0 HOW TO OPERATE THE UI
Controlling the UI is performed exclusively with the 5-button keypad located on right side of the UI.

• The up (↑) and down (↓) arrows are used to cycle through:
  • Menu Items (Functions or Configurations)
  • Characters/Numbers when editing a parameter
• The Left (←) and Right (→) arrows are used to:
  • Move between character selection when editing a parameter.
  • Navigate to the ‘X’, which will allow the user to exit the current menu/selection when activated
• The enter (↲) button is used to:
  • Enter a sub-Menu (for editing Configurations)
  • Confirm actions (when a parameter is set or to activate a function)

Pressing the enter (↲) button, will either activate the function shown on the screen or, if editing a parameter, will cycle to the next item in the configuration. Pressing enter (↲) at the end of a menu will return the user to the main menu.

2.0 HOW TO GAIN ACCESS TO THE OPERATOR AND ADMIN MENUS

1. Press the up (↑) and down (↓) buttons at the same time.
2. Press the down (↓) button until ‘Admin Access’ appears.
3. Locate the appropriate Access Credentials (Operator or Admin), these are provided on the info sheet. Example shown below.
4. Enter the Access Pin. The up and down buttons are used for setting the character at the current cursor position. The right and left buttons are used for moving the cursor along.
5. Press the enter button.

3.0 HOW TO ACCESS THE WEB INTERFACE VIA THE WI-FI ACCESS POINT (AP)

1. Open any Web Browser from a 2.4GHz Wi-Fi capable device
2. On the device, connect to the Wi-Fi network being hosted by the OnGuard. The details of the OnGuard’s AP are found on the Info sheet (example shown below). These details are also shown in ‘Net Config’ in the Admin menu on the OnGuard UI. Note: This network name and password is an example only. Refer to the provided info sheet for the appropriate network name and password.
3. Open a web browser. Enter the IP address of the OnGuard Access Point (AP) into the address bar (Default is 192.168.7.1 for all OnGuard Kits).
4. The client will be prompted to enter a username and password. These are the same access credentials as for the OnGuard UI. ‘admin’ or ‘operator’ must be entered as the username and the respective pin must be entered as the password.

4.0 HOW TO CONFIGURE THE ONGUARD TO CONNECT TO AN EXTERNAL WI- FI NETWORK VIA THE WEB INERFACE

1. Connect to the web interface via the Access Point (See Section 2.0)

2. Ensure client is logged in as ‘admin’

3. Click ‘Edit’ under ‘Current Configuration’ heading

4. Scroll down to ‘WiFi, Client Mode’

5. Enter the details of the network the OnGuard will connect to under ‘Network Name’ and ‘Password’

6. Click ‘Save Changes’

7. Click ‘Restart OnGuard unit to Apply Config

8. Once the OnGuard has restarted, reconnect to the web interface via the AP

9. Navigate to ‘Help’ -> ‘About’

10. Verify the OnGuard has successfully connected to the Wi-Fi network by checking that ‘WiFi Client’ is ‘Up’ and has an IP Address assigned.
    If the status of the Wi-Fi Client is ‘Down’, manually restart the OnGuard Main Unit by turning it off and then powering it back on after 10 seconds.

11. The OnGuard web interface can now be accessed on this network by navigating to the IP address displayed next to ‘WiFi Client’ (as above example) on any normal web browser.

5.0 HOW TO CONFIGURE THE ONGUARD TO CONNECT TO A STANDARD WI-FI NETWORK VIA THE USER-INERFACE (UI)

1. Enter the Admin menu on the UI using the ‘admin’ pin (See Section 2.0)
2. Press the down (↓) button until the ‘Net Config’ option appears
3. Press the Enter button
4. Press the down (↓) button until the ‘WiFi STA Config’ option appears.
5. Press Enter
6. Enter the name of the Wi-Fi network for the OnGuard to join under ‘STA Network:’
7. Enter the password for this network under ‘STA Password:’
8. Select the addressing type by cycling through the options with the up (↑) and down (↓) buttons. The default option is dhcp and is standard for most networks. Consult your network admin to confirm the configuration of the network being connected to.
9. Press Enter
10. The UI will return to the Network menu. From here, scroll to the ‘Autostart’ option using the up (↑) or down (↓) button.
11. Press Enter. Verify the ‘WiFi STA’ is one of networks listed for automatic start at boot. Change the networks auto-started on boot using the up (↑) or down (↓) buttons.
12. Press Enter.
13. The UI will return to the Network menu. From here, scroll to the ‘Start Net’ option using the up (↑) or down (↓) button.
14. Press Enter
15. The UI will return to the Network menu. Confirm the OnGuard has connected to the desired network by navigating to ‘Net Status’.
16. Press Enter until the status of ‘WiFi STA’ is shown:
17. The IP address displayed (10.60.60.72 in the example) is the address of the OnGuard web interface on the network. Navigate to this address via a web browser on a device connected to the same network to access the OnGuard’s web interface.

TROUBLE SHOOTING

1. If the network status in step 13 shows ‘Wi-Fi STA: down’, the OnGuard has not successfully connected to the network.
2. Verify all network details were entered correctly in steps 6-8.
3. Restart the OnGuard by powering off the Main Unit for 10 seconds.
4. Once the OnGuard has restarted, return to step 13.
5. Note: Sometimes multiple restarts are required.

6.0 HOW TO ADJUST OR DISABLE THE ALARMS ON THE UI

1. Enter the Admin menu on the UI using the ‘admin’ pin (See Section 2.0)
2. Press the down (↓) button until the ‘LowPr. Alerts’ / ‘HighPr. Alerts’ option appears
3. Press Enter to access the ‘Buzzer Volume’
4. Use the up (↑) and down (↓) button to adjust the buzzer volume from 1 to 16, 16 being the highest.
5. To disable the buzzer, adjust the volume to 0.
6. Press Enter
7. If the buzzer is enabled (volume 1 or above), the ‘Buzzer Type’ option will appear.
8. Use the up (↑) and down (↓) button to adjust the buzzer type until a suitable buzzer has been selected.
9. Press enter to confirm selection.

7.0 HOW TO DISABLE/ENABLE DUST ALERTS ON THE WEB INTERFACE

1. Sign in to the Web Interface as ‘admin’ (see section 3.0)

2. Click ‘Edit’ under ‘Current Configuration’ heading

3. Scroll down to ‘[Sensor Name] Particulate Matter Sensor’ (e.g. Breathing Zone Particulate Matter Sensor)

4. Click ‘High Dust Level Alert Enabled?’ and select ‘no’ Scroll to the bottom and select ‘Save Changes’.
   8.0 COMMISSIONING: HOW TO RUN A MAX SPEED TEST

5. Open the ‘action menu’ by holding down the centre enter (↲) button or by pressing the up (↑) and down (↓) buttons at the same time.

6. If not already displayed, press the down (↓) button to cycle through the menu options until the ‘Max Speed Test’ option is displayed

7. Ensure the cabin door and windows are completely closed.

8. Press Enter to begin a max speed test.

9.0 COMMISSIONING: HOW TO RUN A PRESSURE TEST

1. Access the Admin menu on the UI using the ‘admin’ pin (See Section 2.0)
2. Press the down (↓) button until the ‘Pressure Test’ function is displayed.
3. It is critically important that the cabin door and windows are fully closed during this operation. If the Minimum Pressure percentage is not reached, a Test Failure alert is raised.
4. Press Enter to begin a Pressure test.

9.0 HOW TO REPLACE A SENSOR POD

1. Switch off power to the OnGuard Main Unit, as it powers the Sensor Pod.

2. Remove the existing Sensor Pod from where it is mounted by removing the 4 M4 Bolts from the corners of the case, the mounting holes are shown in the figure below:

3. Find the replacement Sensor Pod, do not mount this in the previous Sensor Pod’s place yet.

4. Remove the 4 M3 screws from the top of the sensor pod and remove the lid.

5. Plug the RJ45 cable used to power the previous Sensor Pod into the female port on the sensor board, clip facing upwards.
   Note: Replace the RJ45 cable as well if there is any visible damaged to the cable or plug

6. Replace the lid, ensuring that the RJ45 cable is clamped in the hole between the lid and the base. Special care must be taken to ensure the 4 coloured wires inside the case are not clamped by the lid when putting it back on the case.

7. Replace the M3 screws. Do not over tighten the screws as excessive force will strip the threads inside the plastic.

8. Power on the OnGuard Main Unit.

9. Sign in to the Web Interface as ‘admin’ (see section 3.0)

10. Click ‘Edit’ under ‘Current Configuration’ heading

11. Scroll down to the ‘Connect Accessories’ heading

12. Verify the newly replaced Sensor Pod has successfully connected to the OnGuard by checking the number under ‘Hardware Serial Number’ matches the serial number on the sticker attached to the Sensor Pod.

13. Under ‘Assigned to Zone’, the new sensor will display ‘None’. Click this drop-down menu and select a zone the same zone that applied to the replaced sensor pod. This will one of the zones that is not already assigned to another sensor pod.
    For example, if the other connected sensor is assigned to ‘Breathing Zone’, the replacement sensor is most likely the ‘Return Air zone’ sensor.

WARRANTY

Express Warranty
All BreatheSafe products carry a warranty against defects in materials or workmanship, provided the defects are not from factors outside of BreatheSafe’s control (including neglect, lack of maintenance, improper installation or operation, unauthorized servicing repair, etc.). BreatheSafe will replace goods defected in material or workmanship at our Queensland factory or designated branch*. All parts deemed as failed or faulty must be returned to BreatheSafe for evaluation unless otherwise stated in writing.

Note- Systems must be installed and commissioned as per BreatheSafe installation and commissioning instructions. Once commissioned, the online commissioning sheet must be filled in, extending the components warranty as below. In addition, the system must be serviced and maintained correctly and by trained and qualified personnel. This requisite includes BreatheSafe technicians, qualified automotive air-conditioning technicians, or qualified auto electricians.

Warranty period – Standard

• 1 year or 10,000 hours (whichever occurs first).
• Controllers – 1 year no extended warranty option.
• Warranty Period Extension when commissioning documents are registered online within 28 days of installation
• Extended warranty** only offered if commissioning maximum pressure test reaches at least 250Pa.
• Brushless motor fixed speed two years, or 10,000 hours (whichever occurs first).
• Variable speed brushless motor 15,000 hours, or 3 years** (whichever occurs first).

Must be supplied with a variable speed pressure controller, data download required for 3-year warranty option. Link to online Commissioning and Extended Warranty Registration form https://www.breathe-safe.com.au/commission/

What is not covered under Express Warranty?

• Failures are due to incorrect application.
• Damage resulting from neglect, misuse, lack of maintenance, improper installation, or operation, inappropriate or abnormal use, accidental or unauthorized servicing repair.
• Failures are due to parts not being sold or approved by BreatheSafe.
• Failures arising from any other cause that is not directly related to a defect in material or workmanship.

This Express Warranty is VOID if the product is altered, modified, or used in the manner it was not designed for, also including unauthorized repairs, or using maintenance and repair parts other than those supplied by BreatheSafe.

BreatheSafe responsibilities
If there is a defect in material or workmanship not caused by the excluded failures during the warranty period, BreatheSafe will either replace the defective goods at our Queensland factory, or designated branch. *

Alternatively, BreatheSafe may elect to provide new replacement parts, BreatheSafe approved repair parts or assembled components needed to repair the defect. BreatheSafe reserves the right to provide a refund of the purchase price in lieu of replacement or repair at BreatheSafe’s discretion. The replacement or repaired product will be sent to you freight prepaid by the customer or made available for pick-up on site.

Users Responsibilities
The customer should ensure that the system is maintained according to BreatheSafe service requirements and only authorized parts must be used to service and maintain BreatheSafe systems. In the event of a suspected warranty claim, BreatheSafe should be contacted in the first instance to arrange the repair or to assist with diagnosis. Claims should be made within one week of the repair.

After contacting BreatheSafe, you may be required to deliver or send the parts to BreatheSafe’s Queensland factory or designated branch. * Link to online Warranty claim form https://www.breathe-safe.com.au/warranty/

Exclusion and Limitations on Damages and Remedies
This warranty is provided in lieu of all other warranties, written or oral, whether expressed by affirmation, promise, description, drawing, model, or sample. To the extent allowed by law, all warranties other than this warranty, whether express or implied, including implied warranties of fitness for a particular purpose, are disclaimed. The maximum liability of BreatheSafe under this warranty shall not exceed the original purchase price of the product. Interference with the equipment by or abuse, or by operating the equipment at ambient temperatures or with electrical power characteristics outside the ranges indicated in our specification shall be excluded from this warranty, as shall consequential damages.

Excluded from any express warranty are costs incurred in relation to service outside our factory our designated service branch, including traveling time, waiting time, transport costs, mechanical and overtime payments required. As per Australian Consumer Law: You are entitled to choose a refund or replacement for major failures with goods. If a failure with the goods or service does not amount to a major failure, you are entitled to have the failure rectified in a reasonable time. If this is not done, you are entitled to a refund for the goods and to cancel the contract for the service and obtain a refund of any unused portion. You are also entitled to be compensated for any other reasonably foreseeable loss or damage from a failure in the goods or service.

*This express warranty gives you specific legal rights, and you may also have other rights that vary from country to country.

References

• BreatheSafe - Intelligent HEPA H14 Cabin Air Filtration
• Home - Safe Software
• BreatheSafe - Intelligent HEPA H14 Cabin Air Filtration
• Commissioning - BreatheSafe
• Commissioning - BreatheSafe

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