Vanrooy ES 52 Bread Slicer Instruction Manual

Vanrooy ES 52 Bread Slicer

Product Information

Specifications

• Model: ES 52
• Production per hour: 1000 pieces
• Thickness of slices: 9-10-11-12-14-15-16-18
• Weight: 355 kg
• Passage for loaf length: 520 mm
• Passage for loaf height: 47-165 mm
• Motor power: 0.75 Kw

Product Usage Instructions

Safety Instructions

• Before using the machine, read the manual for safety and operational knowledge. Do not operate the machine under the influence of alcohol, medications, or drugs.
• Keep hair and body parts away from rotating parts. Ensure danger signboards are clean and visible.

Correct Use

• The machine should only be used by competent operators and should not be accessible to unauthorized personnel. It is intended for baking bread and pastries only.

Possible Risks

• Using the machine in ways not specified by the manufacturer may pose unpredictable risks. Do not alter mechanical or electrical components. Ensure all covers, crankcases, and protections are securely in place while the machine is in operation.

Lifting and Moving

• The machine should only be lifted by authorized operators to prevent accidents or damage.

Electric Connections

• Follow the provided instructions for electric connections to ensure safe operation.

FAQ

What is the warranty coverage?

The machine is covered by a six-month warranty for the replacement of broken parts. Electric parts and motors are excluded from the warranty coverage, and any assistance required is at the client’s expense.

What is the noise level of the machine?

The average noise level near the workplace is less than 70 decibels.

Before using the machine, read the instructions of this manual to ensure your safety and for knowledge in the use of the machine.
For any information about the instructions manual please contact the MANUFACTURING FIRM specifying the model and the serial number of this machine.

WARNING

1. Do not operate under the effect of alcohol, medicines, or drugs which could alter your Physical conditions.
2. Keep hair and other parts of the body far from rotating parts such as belts and gears.
3. Keep the signboards signaling danger, as well as the ones containing safety data, clean and in order.

SYMBOLS

GRAPHIC SYMBOLS USED IN THE MANUAL

• Warnings regarding the execution of the operations described or possible danger.
• Operations that have to be performed only by authorized operators
• Operations that can be performed by the persons using the machine, as they do not require specific qualifications.

PLATES

Data regarding the production, registration, and electric power Signboards signaling danger or prohibition against electric power, weight, and conformity to the rules of voltage to earth-specific operations.

WARRANTY

The Manufacturing company guarantees the machine for six months from the delivery date.
For warranty, only the replacement of the broken part is meant. Electric parts and motors are excluded from the warranty. The request for assistance is at the client’s expense.

SERIAL NUMBER| | PURCHASE DATE|
---|---|---|---
NAME OF THE PURCHASE| | ADDRESS|
ASSEMBLY DATE| | ASSEMBLED BY|

• NAME AND ADDRESS OF THE MANUFACTURER AGENT- ———————–
• ASSISTANCE SERVICE- ———————————–

NOISE LEVEL

• The average noise level near the workplace is less than 70 decibels.

CORRECT AND INCORRECT USE

• The machine has to be used by competent operators and has not to be settled in places accessible to everybody. It is forbidden to employ the machine for any other use differing from baking products for bread and pastries.

POSSIBLE RISKS

• The machine has been manufactured in conformity with the safety regulations of CEI rules. Using the machine in situations and ways differing from those foreseen by the manufacturer may cause unpredictable risks.
• It is forbidden to alter mechanic or electric devices and parts, to change the internal and external structure of the machine, and to loosen or unscrew bolts and screws.
• When the machine is working, all the covers, crankcase, shelters, and protections have to be duly fixed to the respective structures and have to be in running order.

TECHNICAL DATA

CONFORMITY TO THE REGULATIONS

The electric system conforms with the EN 60204-1 rules. The materials that are brought into contact with the dough conform to the FDA rules.
The machine has been realized in conformity with the Directive Machines 89/392/CEE and following modifications 91/368/CEE –93/44/CEE – 93//68/CEE

PROTECTIONS ADOPTED

• One emergency push button with a red-yellow ring is within easy reach from the working position.

LIFTING AND MOVING

• The machine must be lifted only by authorized operators
• The machine can be delivered packed in a wood crate or a cardboard filled with a pallet. When the machine is packed in a crate, it can be lifted utilizing a lift truck or transparent by inserting the tines in the spaces placed under the crate or with a crane by inserting ropes or bands under the crate. In this case the tension max. angle of the ropes, which is 45°, has to be respected. Once unpacked, the machine can be lifted with a crane.

RECEIPT

• The packing in a crate of the machine permits storing, undercover, for six months. Unpack the machine and notify the forwarder of the eventual damages. The eventual damages have to be notified to the Manufacturing firm immediately.

ELECTRIC CONNECTIONS

• The electric connections have to be performed by authorized operators
• The electric line must have the same voltage indicated on the plate of the machine. The electric feeding is realized through a capacity selector proper to the power request of the machine with a four contact three phases plug (three phases + earth)
• The connections must be executed in conformity with the regulations in force in the country.

DESCRIPTION OF THE MACHINE

• The ES 52 can cut to 1000 loaves per hour. It has a drawer to collect the crumbs which permits an easy and rapid cleaning.
• The motor is protected against powder. All parts which are brought into contact with the bread are in stainless steel.
• The cut is realized by employing a double frame of blades with an axial alternating movement.
• It is possible to modify the setting of the machine regulating the height of both of the pressing devices.
• Arrange the machine in a place with a max temperature of 25°C

FIRST STARTING AND TESTING

The following operations must be performed by the person authorized to connect the electric line.

1. Before connecting your machine to the mains, check that the voltage of the identification plate corresponds to your mains network
2. CONTROL BUTTONS
   • START BUTTON 3
   • EMERGENCY STOP BUTTON 4
   • STOP BUTTON 5
   • TENSION IN LINE 6
   • SPEED POTENTIOMETER 7
   • UPPER BELT UP BUTTON 1
   • UPPER BELT DOWN BUTTON 2
3. Pushing the start button 3 check that the knives and the belts run
4. Any time you can stop the machine by pushing the STOP button 5 and emergency button 4

Any time you can stop the machine by pushing the emergency stop button

SAFE AND CORRECT USE

The machine has been designed to work the dough of bread and pastry according to the quantity fixed by the manufacturing firm.

Description of the machine:

1. Adjust the guides of large feeder to the width of the bread using the handle A on the left of the machine
2. Adjust the bread-advance feeder using buttons 1 and 2 according to the height of the bread. See indicator B for a help
3. Adjust the bread output guide according to the bread
4. Press the start button 3
5. Turn the potentiometer 7 for the speed of the feeders
6. Place your bread of the same type one behind the other on the biggest feeder
7. When the last loaf approaches to the blades, use the level D on the left of the machine
8. To stop the machine, press stop button 5 or emergency button 4
9. Crumbs box E

CLEANING AND MAINTENANCE OF THE MACHINE

OPERATE ALWAYS WHEN THE MACHINE IS STILL

• The crumbs inside the slicer must not be removed when the machine is working. Don’t use jets of water or other products.
• To use a puff of air.
• During the maintenance operations, the machine has not been connected to the electric supply mains.
• The replacement of parts, the mending of damages to the electric system, etc. have to be executed by the specialized personal
• If the machine is in the warranty period, inform the Manufacturing firm.

TENSION OF THE BELT

• Disassembled the frontal panel. Besides it is possible to see the placement of the motor and the belts.
• The tension of the belts is realized through the clamp which is in evidence and of the four screws. When the tension is reached, place at the proper place the frontal panel

SUBSTITUTION OF THE BLADES

• For disassembling the blade, unscrew the nut M8, unscrew the dowel and the blade goes out.
• For assembling thread the blade from the bottom with the pin. Screwing the dowel we push the hooks up to the correct tension of the blade. then screw the nut M8

POSSIBLE DEFECTS AND SOLUTIONS

motor protection
The machine does not start| The fuse in the cabinet melted| Change it
The machine does not start| The emergency button is connected| Turn it as indicated from the arrow of the emergency button
Slices irregular in thickness| The blades are not tight| Tighten the blades but not too much
The bread vibrates in the blades| Frames not aligned| Align the frames
The bread vibrates in the blades| Upper conveyor| Correct the height
The bread is sliced too slowly| The blades are blunt| Replace the blades
The bread is sliced too slowly| Speed conveyor| Adjust the speed

BAG-OPENING BLOWER SYSTEM (APR)

• Before connecting the “APR” check that the voltage of the machine (see the plate of the machine) matches the voltage of your mains network. You can fix it on the right or the left side of the machine.
• Adjust the bag-closer in conformity to the width of the loaf and of the bags. Put the bags under the bag closer, and turn the button so that the bag inflates. You must help with the hand, the inflating of the first bag

FUN SYSTEM MOTORS ROLLERS “VEN

• The ES 52 must work at max. 25° C and we suggest the optional “VEN” in a way to fun the machine. The motor rollers have to be removed every 1.000.000 cuts

SCRAPING OF THE MACHINE

• The structure of the machine is made of plate enameled with powder enamel or with two-component epoxide enamel.
• The protections, the working plan, the pressing device, the bread pusher, and the knives are made of stainless steel AISI 304.
• The belts are made of rubber. The electric parts are made of plastic material.
• For scraping, disassembled the machine into its parts of different materials which have to be delivered, together with the hydraulic oil and the lubrification grease, to the competent elimination service.

Wiring diagram

Wiring diagram for power supply

Wiring diagram control

Bill of materials

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>