Hydroboil Plus 3 Litre Instant Boiling Water Unit

Product Information

Specifications

• Models: Hydroboil Plus: 3L, 5L, 7.5L; Autoboil: 3L, 5L, 7.5L,
  15L, 25L, 40L (Available in Australia)

Product Usage Instructions

Installation

Follow these steps to install the Zip Autoboil & Hydroboil
Plus:

1. Ensure the appliance is installed, operated, and maintained
   according to the manufacturer’s instructions.

2. Check local requirements and installation instructions to
   determine if additional temperature control is needed for
   high-temperature water delivery.

3. Make all plumbing and electrical connections in compliance with
   local regulations and standards.

4. Electrical installation must comply with AS/NZS 3000 for
   Australia/NZ and plumbing installation must comply with AS/NZS

6. All installation and service work should be done by trained
   professionals to avoid voiding warranty coverage.

7. Ensure proper earthing of the appliance and check resistance of
   earth connection.

8. Position the power cord and outlet safely and accessibly
   post-installation.

9. Adhere to local regulations for disconnection from fixed
   wiring.

10. Do not remove the appliance cover without isolating it from the
    power supply.

11. Use potable cold water supply meeting local guidelines.

12. In hard water areas, consider necessary maintenance for mineral
    scale accumulation.

13. Install indoors only; not for outdoor use or exposure to
    natural elements.

Important Safety Instructions

• This appliance is not intended for use by young children or
  infirm individuals without supervision.

• Prevent young children from accessing the appliance to avoid
  misuse or accidents.

• Intended usage environments include staff kitchens, farmhouses,
  hotels, catering applications, etc.

• Manufacturer reserves the right to change details in the manual
  without notice; refer to the manufacturer’s website for
  updates.

FAQ

Q: Can the appliance be used outdoors?

A: No, the appliance is designed for indoor use only and should
not be installed outdoors or exposed to natural elements.

Q: Is professional installation required?

A: Yes, all installation and service work must be completed by
trained and qualified tradespeople to avoid warranty voidance.

Q: How should I clean the appliance?

A: Do not clean the appliance with a water jet; use appropriate
cleaning methods recommended in the manual.

Installation instructions
Zip Autoboil &
Hydroboil Plus
On wall boiling water.
Models: Hydroboil Plus: 3L, 5L, 7.5L Autoboil: 3L, 5L, 7.5L, 15L, 25L, 40L (Available in Australia)

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807066 v1.00 03.21 HBP AB Install Instructions

Contents
IMPORTANT SAFETY INSTRUCTIONS ……………………………………. 4 WARNINGS & PRECAUTIONS…………………………………………………5 TECHNICAL SPECIFICATION ………………………………………………….6 Step 1 ­ Positioning …………………………………………………………….7 Step 2 ­ Fastening ………………………………………………………………8 Step 3 ­ Plumbing connection…………………………………………….. 10 Step 4 ­ Electrical connection……………………………………………… 11 Step 5 ­ Assembly ……………………………………………………………..13 Step 6 ­ Commissioning ……………………………………………………. 14 Step 7 ­ Tap operation………………………………………………………. 16 Screen operation ……………………………………………………………….17 Maintenance …………………………………………………………………… 25 Troubleshooting………………………………………………………………. 26 Cleaning …………………………………………………………………………. 27 End of life disposal …………………………………………………………… 27

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IMPORTANT SAFETY INSTRUCTIONS
Safety
! This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children should be supervised to ensure that they do not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. Qualifications If the power cable is damaged it must be replaced by a qualified technician. To avoid hazards, all installation procedures must be carried out by a suitably qualified tradesperson. Venting Occasionally steam and / or boiling water may discharge through a vent outlet or the tap. Ensure the tap body is located so the tap outlet safely dispenses into the drip tray or sink bowl area, and the vent is plumbed to a safe location. Lifting Take care when lifting. The appliance may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. Do not lift the appliance by the tap or any of its connections. Refer to the Technical specification for the weight of the product. Positioning Ensure the appliance is positioned in an accessible area. The appliance must be installed upright, with its base in a horizontal position. Frost protection If the appliance is located where ambient air temperature could fall below 5ºC when the appliance is not in use, do not turn it off electrically. This safeguard does not offer the same protection to the connecting pipework and fittings.

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807066 v1.00 03.21 HBP AB Install Instructions

WARNINGS & PRECAUTIONS

1. For continued safety of this appliance it must be installed, operated and maintained in accordance with the manufacturer’s instructions.
2. This appliance may deliver water at high temperature. Refer to the Plumbing Code of Australia (PCA), local requirements and installation instructions to determine if additional delivery temperature control is required.
3. All plumbing and electrical connections must be made in accordance with local regulations and relevant standards. For Australia/NZ: electrical installation must comply with AS/NZS 3000. For Australia/NZ:, plumbing installation must comply with Plumbing standard AS/NZS 3500. UK: the system must be installed in accordance with water supply byelaws, current IEEE regulations and local authority byelaws.
4. All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on the product may void warranty coverage.
5. This appliance must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm.
6. The power cord and general power outlet must be in a safe and accessible position after installation.
7. Any disconnection to the fixed wiring must be in accordance with local regulations and relevant standards including AS/NZS 3000.
8. Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply.
9. The cold water supply to this appliance must be potable and fall within your local authority guidelines.
10. The installer is responsible to supply and install all valves as required by local regulations and relevant standards.
11. In hard water areas where mineral scale accumulation may become a problem, consideration should be given to the maintenance required. A suitable form of water treatment may be necessary.
12. This appliance is designed for indoor use and must not be installed outdoors or exposed to the elements of nature.
13. This appliance must operate within ambient temperatures of 5ºC – 50ºC.
14. Do not clean this appliance with a water jet. Do not position this appliance in an area that may be cleaned by a water jet.
15. This appliance is not intended for use by young children or infirm people without supervision. Young children should be prevented from having access to ensure that they are not able to use or play with the appliance.
16. This appliance is intended to be used in: staff kitchen areas in shops, offices and other working environments; farm houses and by clients in hotels, motels and other residential type environments; bed and breakfast type environments; catering and similar non-retail applications.
17. Due to the process of continuous improvement, the manufacturer reserves the right to change details mentioned in this manual, without notice. Visit the website of the manufacturer/distributor to ensure you have the latest copy of this document.

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TECHNICAL SPECIFICATION

Tank size (litres)
3.0

Heat up time (Inlet 15°C)
16mins

Heat up time (Inlet 10°C)
17mins

Rated voltage and power
220-240V, 50Hz, 1500W (AU/NZ) 220-240V, 50Hz, 1400W (non-AU/NZ)
220V, 60Hz, 1250W

Dimensions W x D x H
(mm)*
300 x 183 x 439

Filled weight
(kg)
12

5.0 16mins 17mins

220-240V, 50Hz, 2200W

329 x 201 x 473 15

7.5 23mins 23mins

220V, 60Hz, 2000W

329 x 201 x 586 20

15.0 40mins 43mins 25.0 47mins 50mins

220-240V, 50Hz, 2400W

401 x 301 x 606 33 401 x 301 x 786 47

40.0 60mins 64mins

220V, 50Hz, 6000W 415V, 50Hz, 6000W

526 x 286 x 847 70

• add 28mm to Depth for Fascia (Hydroboil Plus) add 98mm to Depth for Tap and Fascia (Autoboil)
  Before installation, ensure that: · All technical specifications and instructions have been reviewed and understood. · The mounting wall can support the product weight when full of water. See Technical specifications. · Sufficient space is provided to install the appliance and other components in accordance with these installation instructions. Check cable and plumbing against inlet /outlet positions before proceeding. · An easily accessible socket and double pole isolation switch (correctly rated for the appliance) is required. For models rated below 3kW: 220-240V AC 50-60Hz; for models rated above 3kW: 380-415V AC mains power. · The appliance must be connected to a potable water supply with working pressure of: AU/ NZ 150 – 700 kPa (1.5 – 7.0 bar); UK 70 – 500 kPa (0.7 – 5.0 bar). · The appliance must be connected with an isolating valve within reach of the hose and positioned so that the valve will not be obstructed. · A 350 kPa (3.5 bar) pressure limiting valve (not supplied) must be fitted if the incoming mains water pressure is likely to exceed 500 kPa (5.0 bar)
  · The appliance must be placed upright with its base in a horizontal position.

!

IMPORTANT! Do not proceed with the installation if these requirements are not met.

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807066 v1.00 03.21 HBP AB Install Instructions

Step 1 ­ Positioning

3L, 5L, 7.5L: 65mm

1.1

15L, 25L, 40L: 150mm

Mark corners of the appliance on the wall.
Observe clearance around the appliance for
service access

x
H

20mm

W
x

100mm

15L, 25L, 40L: 150mm

x

x

1.2
Place supplied paper template on the wall. Drill holes as shown.

1.3

OPTION: Drill holes for concealed plumbing (water inlet, vent outlet) and electrical.

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Step 2 ­ Fastening 2.1 Remove 4 screws. Remove the cover.
Use supplied screws to mount the appliance to the wall. 3 – 7.5 litre models
Autoboil: twist the tap 90 degrees to allow the cover to be removed.
15 – 40 litre models

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807066 v1.00 03.21 HBP AB Install Instructions

3 – 7.5 litre models

Terminal block
Concealed access Strain relief bush (cable gland)
AU/NZ: remove filter guide for installation
1 2
15 – 40 litre models

Escutcheon Tap nut Tap
Autoboil: twist or remove tap in order to remove cover (3L, 5L, 7.5L
models).

Terminal block

Concealed access

Strain relief bush (cable gland)
Filter (AU/NZ models)

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Step 3 ­ Plumbing connection
Cold water inlet and vent outlet
IMPORTANT: · Cold water pipes must be flushed before connection to the inlet to prevent blockages from affecting operation of the appliance. · An isolation valve (not supplied) must be fitted to the water supply. · All Vent pipework: · must be installed with continuous fall. · must be no more than 3 metres in length. · must have no more than 3 right-angle bends.

3.1

Exposed plumbing connection

Connect the cold water inlet pipe from the base of the Hydroboil directly to the 12.7mm (½” BSP) compression fittings with nuts and olives supplied.

install a visible tundish and plumb to trapped waste. Ensure access for filter replacement is not obstructed.

Vent

External tundish

OR

3.2 45mm

Concealed Concealed

inlet

vent

Concealed plumbing connection
Connect cold water pipe through the rear of the appliance using a 12.7mm (1/2″ BSP) capillary elbow (e.g. No.63, loose nut elbow).
Connect vent from the concealed rear of the appliance to a dia12.7mm pipe. Vent outlet must be visible and discharge to a waste water drain.

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807066 v1.00 03.21 HBP AB Install Instructions

Step 4 ­ Electrical connection

All wiring must be performed by a qualified electrician. Refer to local

!

relevant electrical codes and guidelines for installation requirements, cable size and selection to ensure suitability for local installation

conditions and your product’s power rating.

4.1

220-240V AC, 50Hz

Exposed electrical connection for 3L, 5L, 7.5L models
· If a power cable is not already fitted, connect a cable to the terminal block on the PCB, via the strain relief bush (cable gland). Tighten the strain relief bush to secure the cable.
· With power cable fitted, connect the cable plug to a 220-240V AC power outlet.
· Do not turn power ON until the appliance can dispense water from the tap outlet.

OR

4.2

220-240V AC, 1-phase

Concealed electrical connection for 15L, 25L, 40L models

(optional for 3L, 5L, 7.5L models)

· If a power cable is fitted, disconnect and discard.

· Connect a concealed power cable through the rear access opening to the terminal block “live” (active) and “neutral” wires, via the strain relief bush. Tighten the strain relief bush to secure the cable.

· Crimp a 6.3mm QC female spade connection to the earth conductor and attach to the chassis earth male terminal.

· An isolation switch should be installed, according to AS3000.

· Do not turn power ON until the appliance can dispense water from the tap outlet.

· Verify the earth continuity.

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Step 4 ­ Electrical connection

4.3 220-240V AC, 1-phase

Single-phase power supply
15-25L models: These models have singlephase connection. No bridging is required.

40L models: There are two connection options:

· Single phase 220-240V. L1 and L2 need

Mai

to be bridged on installation. The single

phase supply must be sufficient to handle

L2

the power of the unit (i.e. 25A or above)

L1 E

· 3 phase connection (see below)

N

Blu

40L models
4.4 380-415V AC, 3-phase

OR
3-phase power supply
40L models: There are two connection options:
· Single phase 220-240V (see above) · 3 phase connection 380-415V. 2 out of 3
phases are connected to L1 and L2. No bridging between L1 and L2 is required

Mai

L2 L1 E N
Blu

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Step 5 ­ Assembly 5.1 (Australian 3L, 5L, 7.5L
models) Refit filter guide
Push filter guide upwards. Rotate clockwise until locked.

5.2 Refit cover

5.3 Refit tap (Autoboil models)

Refit cover. Fix with screws, top and bottom.
5.4

Apply thread tape to thread.
5.5

Turn tap until it touches the lock nut and is upright.

Use spanner (supplied) to tighten the lock nut.

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Step 6 ­ Commissioning

6.1
!

Warning: This appliance must be earthed
Do not turn ON electrical power until instructed. Water must be available from the tap outlet to prevent damage. Water dispensed during commissioning may be boiling.

Check earthing

< 1.0

Earthing continuity must be tested by a qualified technician using a resistance meter of minimum accuracy of 5% full scale deflection.

· Ensure electrical power is OFF.

· Verify meter ohms range, connect leads together, reading should be 0 ohms.

· Hold one test lead to the earth of the power lead.

· Hold the other test lead on a cover fixing screw, then the tap.

· Verify that in every instance the electrical resistance does not exceed 1 ohm.

6.2 Filter flush (Australian models)

FILTERED
FILTER FLUSH
Rotate valve to FILTER FLUSH
6.3

Turn ON mains water. Allow 5 litres to flow from vent outlet, to
flush the filter.
Note: Water should NOT flow into the tank.

FILTERED
FILTER FLUSH
Then, rotate valve to FILTERED

Check water connections
Turn ON the mains water supply. Water will flow into the Hydroboil. Check connections and repair any leaks.
Depress the tap lever into the locked open position. Allow the tank to fill until water flows from the tap outlet.
Once water is available from the tap, close the tap to stop water flow.

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Step 6 ­ Commissioning 6.4 Turn on electrical power
Turn the mains electrical power ON. Refer to the screen.
Touch the white circle left of the [Tick] to “Continue”.
Boiling Calibration will commence. Allow several minutes for the water to boil.

Calibrating

Completed

When completed, as prompted, turn on the mains water supply.

Select

to

Continue

The home screen will be shown (see section 2.1). The tank will fill and heat. Allow 15-30 minutes for the water to reach boiling set temperature.

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Step 7 ­ Tap operation The Hydroboil is fitted with a two-way, cool-touch tap.
! Boiling water will be dispensed
7.1 Tap operation: Autoboil

Press lever to dispense boiling water.

Push to lock for continuous flow. If lever does not lock, rotate it 180° before dispensing.

7.2 Tap operation: Hydroboil Plus

Ensure the red lock button on the right hand side of the control panel is in a depressed position. If not, push the button and simultaneously rotate it 90°. The button should remain depressed.

Normal operation (for filling cups and small containers) Gently push the tap inwards. Boiling water will flow until the tap is released.
Continuous operation (for filling larger containers) Lift the tap until it locks in a horizontal position. Boiling water will flow until the tap is returned to its normal closed position. This allows a vessel to be filled without holding your hand where it may be affected by steam.

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807066 v1.00 03.21 HBP AB Install Instructions

Screen operation
1 Understanding icons and buttons
The Hydroboil uses a display and button menu system for setup and operation adjustment. Use the side buttons to navigate, perform selections and modify values. The icon changes according to the button action. A button has no function when no icon is shown.

Move to the next item (highlighted).

Move to the previous item

Confirm menu selection

Move to the previous menu.

Perform one of 3 functions: · Move to the menu titled by the high-
lighted item. · Select the currently highlighted item to
adjust it. · Confirm the value of a selected item.

Increment the item selected.

Decrement the item selected.

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Screen operation
2 Home screen modes There are 3 Home screen modes:
· Normal mode. · Sleep mode. · Sleep override mode.

2.1 Normal mode
Current water temperature

Current Date/Time

Navigate to Main Menu
Show more information
Filter days remaining

Daily Energy Consumption

Fault Indication
Navigate to Fault Menu
Show more information
Sleep Mode information

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807066 v1.00 03.21 HBP AB Install Instructions

2.2 Sleep mode Current water temperature
Navigate to Main Menu

Screen operation Current Date/Time

Fault Indication
Navigate to Fault Menu

Show more information

Enter Sleep Override
Mode

Filter Indication Trigger Indication
Hydroboil will exit sleep mode at the time shown.
Hydroboil will exit sleep mode when ambient light returns to normal (bright room). 2.3 Sleep Override Mode

Average Daily Energy Consumption

Navigate to Fault Menu
Restart Override
Timer

Sleep Mode Timer Indication
Hydroboil will return back to sleep mode after this time. Button 4 will restart the timer.

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3 MAIN menu

Screen operation

Main menu (from Home Screen) Scroll menu options. Select option.

4 SETTINGS

Settings – Date & Time Set the date & time

Settings – Temperature Set the Boiling Set Point temperature

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Screen operation Settings – Sleep Modes menu
– Sleep Trigger Select the trigger that will enable Sleep Mode
– Sleep Action Select either reduced water temperature, or switch off the appliance.
– Timer Settings Select when Sleep Mode will be enabled.

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Screen operation
Settings – Filter menu Change the settings to show when the water filter is due to be replaced. In Australia: Select either Internal or External filter to continue.
– Life/Usage Set the filter life (default 12 months; refer to the filter cartridge) and the actual filter usage. Disable, to prevent filter change reminders.

– Replace Filter Select this option when replacing a water filter. The screen prompts to flush the new filter before resetting. Press Continue to reset the filter life.
– Filter Log Shows date of new filter installation.

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807066 v1.00 03.21 HBP AB Install Instructions

Screen operation Settings – Install menu

– Light Calibration Calibrate the operating ambient light in order to trigger sleep mode when the light dims below “ambient”.
– Boiling Calibration Follow the instructions on the screen to calibrate boiling.
– Power Cycle This will turn the appliance off, then on.

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Screen operation Settings – Info menu
– Product Info
– Current Faults Refer to “Troubleshooting” to identify fault codes.

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807066 v1.00 03.21 HBP AB Install Instructions

Maintenance
Filter replacement (Australian/NZ models)
The filter cartridge should be replaced every 6-12 months, or earlier if you notice a persistent reduction in water pressure from the appliance or an unpleasant taste or odour in the water.
! Warning! Not changing filtration cartridges when required, may cause the water to become biologically unsafe.
If the appliance is switched off for a long period of time (more
! than 2-3 days), run water through the outlet for at least 5 minutes before consumption. Use only a Zip Filter in this product to ensure effective filtration and operation. Replacement filter cartridges can be obtained through plumbing suppliers or directly from Zip. Filter replacement instructions are included with the filter cartridge spare part kits.
To replace the filter cartridge:
To remove filter cartridge: rotate the filter anti-clockwise.
Gently pull down.
Have an absorbent cloth ready to catch any water
released.

Replace with a new filter by gently pushing up, engaging the key and turning the filter clockwise
until the filter clicks or locks into place.
Perform filter flush by following the filter flush steps in Commissioning (page 14).
Dispose of the filter cartridge responsibly.

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Troubleshooting
In the event of a fault or failure, isolate power and water. Do not use the appliance. Contact a Zip authorised service agent for assistance, service, spare parts or enquiries.

Symptom

Possible cause

Solution

Fails to dispense water.

Water isolating valve turned

off.

Blocked filter, blocked meter Check water supply valve.

tube, blocked strainer,

Contact Zip authorised agent.

jammed ball valve assy, airlock

in transfer tube.

Water not boiling.

No power.
Faulty PCB, faulty element, faulty cut-out.

Check power supply. Contact Zip authorised agent.

Runs out of boiling water and fails to refill.
Outlet tap drips.
Overflow from vent.
Excessive steam from vent.
Power “on” but no heat.
Overload repeatedly tripping with excessive steam.
Overload repeatedly tripping without excessive steam.

Internal adjustment.

Contact Zip authorised agent.

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807066 v1.00 03.21 HBP AB Install Instructions

Cleaning
Do not use strong, corrosive or abrasive cleaning materials. Stainless steel surfaces will show scratches if an abrasive cleaning product is used. Wipe clean the outer surfaces with a sponge or a soft cloth using a mild soap and water.

End of life disposal
In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details.

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WMKA00099 AS 3498

Zip Water (Aust) Pty Ltd
ABN 46 000 578 727 67-77 Allingham Street, Condell Park NSW 2200
Postal: Locked Bag 80, Bankstown 1885 Telephone: (+612) 9796 3100 | Free Call: 1800 947 827
zipwater.com

Zip Water UK
Trafalgar House, Rash’s Green Dereham, Norfolk NR19 1JG 0345 6 005 005 | sales@zipindustries.co.uk specify.zipwater.co.uk

Zip products described in this publication are manufactured under one or more patents and further patent applications are pending.
As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.
© 2021 Zip Water (Aust) Pty. Ltd.

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807066 v1.00 03.21 HBP AB Install Instructions

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