Danfoss FC 321 Automation Drive Installation Guide

FC 321 Automation Drive

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Product Specifications

• Type: VLT R Automation Drive
• Power Output: 55 kW / 75 kW; 75 kW / 90 kW
• Input Voltage: 3×380-500V 50/60Hz 87/86A; 161/145A
• Output Voltage: 3×0-Vin 0-590Hz 87/83A; 105/100A
• Enclosure: Chassis/IP20
• Maximum Ambient Temperature: 50°C /122°F

Product Usage Instructions

Safety Instructions

Before operating the VLT R Automation Drive, it is crucial to
understand and adhere to the safety instructions provided in the
manual:

1. Safety Symbols: Familiarize yourself with the
   safety symbols used in the manual to identify potential
   hazards.

2. General Safety Precautions: Ensure you are
   aware of the safety guidelines to prevent injury or damage to the
   equipment or system.

Installation Awareness

Follow the installation guide provided on vlt-drives.danfoss.com
to set up the drive correctly and avoid any safety hazards during
installation.

Tools Needed

Make sure you have the necessary tools as specified in the
manual for the installation process to proceed smoothly.

Items Supplied

Check that all components mentioned in the manual are included
in the package. In case of any missing parts, contact the supplier
immediately.

FAQ

Q: What should I do if I encounter a hazardous situation while

using the VLT R Automation Drive?

A: In case of a hazardous situation,
immediately disconnect the power supply and refer to the safety
instructions provided in the manual to address the issue
safely.

Q: Can I operate the VLT R Automation Drive without proper

qualifications?

A: No, only skilled personnel should handle the
installation, start-up, and maintenance of the drive to prevent
accidents or injuries.

“`

Installation Guide
VLT®AutomationDrive EZ FC 321
0.33­200 hp
vlt-drives.danfoss.com

VLT®AutomationDrive EZ FC 321 Installation Guide

Overview

1 Overview

1.1 Safety and Installation Awareness
Before starting installation, get familiarized with all safety guidelines and precautions in this guide. Additional resources – including the VLT® Safe Torque Off Operating Guide for VLT® AutomationDrive EZ FC 321, the Programming Guide, and the Application Guide – can be downloaded at www.danfoss.com /service-and-support.
1.2 Tools Needed
The following tools are required for installing the VLT® AutomationDrive EZ FC 321. · Lifting aids to place the unit into position. · Drill with 10 mm and 12 mm drill bits. · Tape measurer. · Torx, Phillips, and slotted screwdrivers (T15, T20, T25, T30, T50, PZ1, SL1, and SL2). · Wrench with extensions and 7­17 mm sockets. · Wire crimper. · Sheet metal punch and/or pliers for cable entry plate.
1.3 Items Supplied
Items supplied vary according to product configuration. · Make sure that the items supplied and the information on the nameplate correspond to the order confirmation. · Check the packaging and the drive visually for damage caused by inappropriate handling during shipment. File any claim for
damages with the carrier. Retain damaged parts for clarification.

e30bj018.10

VLT R

Automation Drive
1

3

2

T/C: FC-321P75KT5P20H2XGCXXXSXXXXAXBXCXXXXDX

4

P/N: 134G6302 S/N: 999999G999 55 kW / 75 kW; 75 kW / 90 kW (NO)

5

IN: 3×380-500V 50/60Hz 87/86A; 161/145A (NO)

6

OUT: 3×0-Vin 0-590Hz 87/83A; 105/100A (NO) Chassis/IP20 Tamb. 50oC /122 oF

7

Danfoss A/S

6430 Nordborg Denmark www.danfoss.com

8

MADE IN USA

76 X1 E134261 IND. CONT. EQ.

R US LISTED UL Voltage 525-600 V

9

DANGER
See manual for special condition/mains fuse voir manual de conditions speciales/fusibles

`

15 min.

10

Illustration 1: Nameplate Example

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Overview

1

Type code

6

Output voltage, frequency, and current (at low/high

2

Code number

voltages)

3

Serial number

7

Enclosure size and IP rating

4

Power rating

8

Maximum ambient temperature

9

Certifications

5

Input voltage, frequency, and current (at low/high

voltages)

10

Discharge time (Warning)

NOTICE
Do not remove the nameplate from the drive (loss of warranty).

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VLT®AutomationDrive EZ FC 321 Installation Guide

Safety Instructions

2 Safety Instructions
2.1 Overview
This Safety chapter only relates to installing the drive. When programming or operating the drive, refer to the Application Guide or Programming Guide for applicable safety instructions. To install this product safely: · Check that the content of the delivery is correct and complete. · Never install or start up damaged units. File a complaint immediately to the shipping company, if you receive a damaged unit. · Follow the instructions provided in this installation guide. · Make sure that all personnel working on or with the drive have read and understood this guide and any additional product
manuals. Contact Danfoss if you are unclear of the given information, or if you are missing information.
2.2 Target Group and Necessary Qualifications
Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble-free and safe operation of the drive. Only skilled personnel are allowed to perform all related activities for these tasks. Skilled personnel are defined as properly trained staff, who are familiar with and authorized to install, commission, and maintain equipment, systems, and circuits in accordance with pertinent laws and regulations. Also, the skilled personnel must be familiar with the instructions and safety measures described in this manual and the other product-specific manuals. If you are not a skilled electrician, do not perform any electrical installation, and troubleshooting activities.
2.3 Safety Symbols
The following symbols are used in this manual:
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates information considered important, but not hazard-related (for example, messages relating to property damage).
2.4 General Safety Precautions
For US and Canadian markets: NOTE! Download the English and French product guides with applicable safety, warning and caution information from https:// www.danfoss.com/en/service-and-support/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des guides produit contenant l’ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and- support/.
WARNING
LACK OF SAFETY AWARENESS This document gives important information on how to prevent injury and damage to the equipment or the system. Ignoring them can lead to death, serious injury, or severe damage to the equipment.
– Make sure to fully understand the dangers and safety measures incurred in the application.

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VLT®AutomationDrive EZ FC 321 Installation Guide

Safety Instructions

WARNING
HAZARDOUS VOLTAGE AC drives contain hazardous voltage when connected to the AC mains or connected on the DC terminals. Failure to perform installation, start-up, and maintenance by skilled personnel can result in death or serious injury.
– Only skilled personnel must perform installation, start-up, and maintenance.

WARNING
DISCHARGE TIME The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off. Failure to wait the specified time after power has been removed before performing service or repair work can result in death or serious injury.
– Stop the motor. – Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
DC-link connections to other drives.
– Wait for the time specified in the Discharge Time tables for the capacitors to discharge fully before performing any service or
repair work.
– Measure the voltage level to verify full discharge.

Table 1: Discharge Time Voltage [V] 200­240 380­500 525­600 525­690

Minimum waiting time (minutes)

4

15

[hp]

0.34­5.0

7.5­50

1.0­10

15­100

1.0­10

15­100

­

­

20
60­100 125­200 ­ 125­200

WARNING
UNINTENDED START When the drive is connected to the AC mains, DC supply, or load sharing, the motor may start at any time, causing risk of death, serious injury, and equipment or property damage. The motor may start by activation of an external switch, a fieldbus command, an input reference signal from the LCP or LOP, via remote operation using MCT 10 Set-up software, or after a cleared fault condition.
– Press [Off] on the LCP before programming parameters. – Disconnect the drive from the mains whenever personal safety considerations make it necessary to avoid unintended motor
start.
– Check that the drive, motor, and any driven equipment are in operational readiness.

CAUTION
INTERNAL FAILURE HAZARD An internal failure in the drive can result in serious injury when the drive is not properly closed.
– Ensure that all safety covers are in place and securely fastened before applying power.

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VLT®AutomationDrive EZ FC 321 Installation Guide

Safety Instructions

CAUTION
HOT SURFACES The drive contains metal components that are still hot even after the drive has been powered off. Failure to observe the high temperature symbol (yellow triangle) on the drive can result in serious burns.
– Be aware that internal components, such as busbars, may be extremely hot even after the drive has been powered off. – Do not touch exterior areas that are marked by the high temperature symbol (yellow triangle). These areas are hot while the
drive is in use and immediately after being powered off.

2.5 Lifting the Drive
NOTICE
LIFTING HEAVY LOAD The weight of the drive is heavy and failure to follow local safety regulations for lifting heavy weights may cause death, personal injury, or property damage.
– Ensure that the lifting equipment is in proper working condition. – Check the weight of the drive and verify that the lifting equipment can safely lift the weight. – Always lift the drive using a lifting bar inserted into the lifting eyes. Maximum diameter for the lifting bar: 20 mm (0.8 in). – The angle from the top of the drive to the lifting cable: 60° or greater. – Test lift the unit approximately 610 mm (24 in) to verify the proper center of gravity lift point. Reposition the lifting point if
the unit is not level.

Table 2: Drive Weights and Dimensions

Enclosure size

Protection rating

A2

IP20/Chassis

A3

IP20/Chassis

A5

IP66 – Type 4X

B1

IP66 – Type 4X

B2

IP66 – Type 4X

B3

IP20/Chassis

B4

IP20/Chassis

C1

IP66 – Type 4X

C2

IP66 – Type 4X

C3

IP20/Chassis

C4

IP20/Chassis

D1h

Type 12

D2h

Type 12

D3h

IP20/Chassis

D4h

IP20/Chassis

Dimensions (HxWxD) [in] 10.6×3.6×8.7 10.6×5.2×8.7 16.6×9.6×7.9
18.9×9.6×10.3
25.6×9.6x10x3
15.8×6.5×9.8 20.5×9.1×9.6 26.8×12.2×12.3 30.4×14.6×13.2 21.7×12.2×13 26×14.6×13 35.5×12.8×14.9 43.6×12.8×14.9 35.8×19.8×14.8 44.2×14.8×14.8

Weight [lb] 10.8 14.6 31.5
51
60 26.5 52 99 143 77 110 136.7 275.6 136.7 238.1

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Safety Instructions

2.6 Mechanical Installation Precautions
WARNING
EXPLOSIVE ATMOSPHERE Installing the drive in a potentially explosive atmosphere can lead to death, personal injury, or property damage.
– Install the unit in a cabinet outside of the potentially explosive area. – Use a motor with an appropriate ATEX protection class. – Install a PTC temperature sensor to an ATEX PTC-Thermistor device to monitor the motor temperature. – Install short motor cables. – Use sine-wave output filters when shielded motor cables are not used.
2.7 Electrical Installation Precautions
Before you do electrical work on the drive, lock out and tag out all power sources to the drive.
WARNING
INDUCED VOLTAGE Induced voltage from output motor cables that run together can charge equipment capacitors, even with the equipment turned off and locked out/tagged out. Failure to run output motor cables separately or to use shielded cables could result in death or serious injury.
– Run output motor cables separately or use shielded cables. – Simultaneously lock out/tag out all the drives.
Protective earth connection and RCD requirements A properly dimensioned protective earth (PE) setup is essential for the safety of the drive system protecting the user against electrical shock. The PE connections of the drive installation ensure that the drive system remains safe preventing that the single fault currents will generate any hazardous voltages on accessible conductive part, for example, conductive enclosure parts. The VLT® AutomationDrive EZ FC 321 shall be installed according to the requirement for PE connection and supplementary protective bonding as specified in IEC/EN 60364-5-54 cl. 543 and 544. For the automatic disconnection, if there is a fault at the motor side, it shall also be ensured that the impedance of the PE connection between drive and motor is sufficiently low to ensure compliance with IEC/EN 60364-4-41 cl. 411 or 415. The impedance is verified by initial and periodic test according to IEC 60364-4-41. In some regions, extra local requirements apply and must be adhered to. The suitability for connection of PE and protective bonding of accessible conductive parts according to IEN/EN 60364-5-54 to the drive is ensured by following the design according to IEC/EN 61800-5-1. Where the FC 321 is used as a component inside specific applications, special requirement for proper connection to the PE may apply, for example, IEC/EN 60204 and IEC/EN 61349-1.

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VLT®AutomationDrive EZ FC 321 Installation Guide

Safety Instructions

WARNING
ELECTRICAL SHOCK HAZARD – LEAKAGE CURRENT HAZARD >3.5 MA Leakage currents exceed 3.5 mA. Failure to connect the drive properly to protective earth (PE) can result in death or serious injury.
– Ensure reinforced protective earthing conductor according to IEC 60364-5-54 cl. 543.7 or according to local safety regula-
tions for high touch current equipment. The reinforced protective earthing of the can be done with:
– a PE conductor with a cross-section of at least 10 mm2 (8 AWG) Cu or 16 mm2 (6 AWG) Al – an extra PE conductor of the same cross-sectional area as the original PE conductor as specified by IEC 60364-5-54 with a
minimum cross-sectional area of 2.5 mm2 (14 AWG) (mechanical protected) or 4 mm2 (12 AWG) (not mechanical protected).
– a PE conductor completely enclosed with an enclosure or otherwise protected throughout its length against mechanical
damage.
– a PE conductor part of a multi-conductor power cable with a minimum PE conductor cross-section of 2.5 mm2 (14 AWG)
(permanently connected or pluggable by an industrial connector. The multi- conductor power cable shall be installed with an appropriate strain relief).
– NOTE: In IEC/EN 60364-5-54 cl. 543.7 and some application standards (for example IEC/EN 60204-1), the limit for requiring
reinforced protective earthing conductor is 10 mA leakage current.

WARNING
ELECTRICAL SHOCK HAZARD – LEAKAGE CURRENT Leakage currents can exceed 5%. Failure to ground the drive properly can result in death or serious injury.
– When the leakage currents exceed 5%, the protective earth (PE) shall be oversized by one number according to IEC/EN
60364-5-54 cl. 543.
– Ensure that the minimum size of the ground conductor complies with local safety regulations.

WARNING
ELECTRICAL SHOCK AND FIRE HAZARD – RCD COMPLIANCE The unit can cause a DC fault current in the PE conductor. Failure to use a Type B residual current- operated protective device (RCD) may lead to the RCD not providing the intended protection and therefore may result in death, fire, or other serious hazard.
– When an RCD is used for protection against electrical shock or against fire, only a Type B device is allowed on the supply side.

Other precautions

CAUTION

THERMISTOR INSULATION Risk of personal injury or equipment damage.
– To meet PELV insulation requirements, use only thermistors with reinforced or double insulation.

NOTICE
EXCESSIVE HEAT AND PROPERTY DAMAGE Overcurrent can generate excessive heat within the drive. Failure to provide overcurrent protection can result in risk of fire and property damage.
– Other protective devices such as short-circuit protection or motor thermal protection between drive and motor are required
for applications with multiple motors.
– Input fusing is required to provide short circuit and overcurrent protection. If fuses are not factory-supplied, the installer
must provide them. See 4.11 Fuses and Circuit Breakers for fuse specifications.

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Safety Instructions

NOTICE
PROPERTY DAMAGE Protection against motor overload is not included in the default setting. The ETR function provides class 20 motor overload protection. Failure to set the ETR function means that motor overload protection is not provided and property damage can occur if the motor overheats.
– Enable the ETR function. See the application guide for more information.
2.8 Safe Operation
When operating the unit, refer to the Programming Guide and Application Guide for guidance and all applicable safety instructions. · The drive is not suitable as the only safety device in the system. Make sure that additional monitoring and protection devices on
drives, motors, and accessories are installed according to the regional safety guidelines and accident prevention regulations. · Keep all doors, covers, and terminal boxes closed and securely fastened during operation.

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VLT®AutomationDrive EZ FC 321 Installation Guide

Mechanical Installation

3 Mechanical Installation

3.1 Connection Tightening Torques

Table 3: Tightening Torque for Cables

Location

Enclosure sizes

A2­A5 B1/B3

Mains terminals [in-lb]

4.4­5.3 15.9

Motor terminals [in-lb]

4.4­5.3 15.9

Ground terminals [in-lb] Brake terminals [in-lb] Relay terminals [in-lb]

­ 4.4­5.3 ­

17.7­26.6 15.9 4.4­5.3

B2/B4 39.8
39.8
17.7­26.6 39.8 4.4­5.3

C1/C3 89
89
17.7­26.6 89 4.4­5.3

C2/C4
124 (up to 3 AWG) 212 (over 3 AWG)
124 (up to 3 AWG) 212 (over 3 AWG)
17.7­26.6 124 4.4­5.3

1 Bolt size M10/M12 2 Bolt size M8/M10
3.2 Cooling
· Ensure that top and bottom clearance for air cooling is provided. See Table 4 for clearance requirements.

D1h/D3h 168/335(1)
168/335(1)
84/169(2) 84 4

e30bd528.10

a

a

Illustration 2: Top and Bottom Cooling Clearance

Table 4: Minimum Airflow Clearance Requirements

Enclosure

A2­A3, A5

a [in]

3.9

B1­B4 7.8

C1, C3 7.8

C2, C4 8.9

D1h­D4h 8.9

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Mechanical Installation

3.3 Mounting
Procedure 1. Ensure that the strength of the mounting location supports the unit weight.
The drive allows side-by-side installation. 2. Place the unit as near to the motor as possible. Keep the motor cables as short as possible. 3. Mount the unit vertically to a solid flat surface or to the optional backplate to provide cooling airflow. 4. Use the slotted mounting holes on the unit for wall mount, when provided.
3.3.1 Mounting with Mounting Plate and Railings
A mounting plate is required when mounted on railings.

e30bd504.11

Illustration 3: Proper Mounting with Mounting Plate
3.4 Preparing Cable Entry Holes
Procedure 1. Remove cable entry from the drive. Avoid that foreign parts fall into the drive when removing the knockouts. 2. Support the cable entry where the knockout is to be removed. 3. Remove the knockout with a strong mandrel and a hammer. 4. Remove burrs from the hole. 5. Mount the cable entry on the drive.

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VLT®AutomationDrive EZ FC 321 Installation Guide

Electrical Installation

4 Electrical Installation
4.1 EMC-compliant Installation
To obtain an EMC-compliant installation, refer to the wiring schematic (see Illustration 5) and follow the electrical installation instructions. Also, remember to practice the following: · When using relays, control cables, a signal interface, fieldbus, or brake, connect the shield to the enclosure at both ends. If the
ground path has high impedance, is noisy, or is carrying current, break the shield connection on 1 end to avoid ground current loops. · Convey the currents back to the unit using a metal mounting plate. Ensure good electrical contact from the mounting plate through the mounting screws to the drive chassis. · Use shielded cables for motor output cables. An alternative is unshielded motor cables within metal conduit. · Ensure that motor and brake cables are as short as possible to reduce the interference level from the entire system. · Provide a minimum 200 mm (7.9 in) separation between mains input, motor cables, and control cables. · For communication and command/control lines, follow the particular communication protocol standards. For example, USB must use shielded cables, but RS485/ethernet can use shielded UTP or unshielded UTP cables. · Ensure that all control terminal connections are PELV.
NOTICE
TWISTED SHIELD ENDS (PIGTAILS) Twisted shield ends increase the shield impedance at higher frequencies, which reduces the shield effect and increases the leakage current.
– Use integrated shield clamps instead of twisted shield ends.
NOTICE
SHIELDED CABLES If shielded cables or metal conduits are not used, the unit and the installation do not meet regulatory limits on radio frequency (RF) emission levels.
NOTICE
EMC INTERFERENCE Failure to isolate power, motor, and control cables can result in unintended behavior or reduced performance.
– Use shielded cables for motor and control wiring. – Provide a minimum 200 mm (7.9 in) separation between mains input, motor cables, and control cables.
NOTICE
INSTALLATION AT HIGH ALTITUDE There is a risk for overvoltage. Isolation between components and critical parts could be insufficient and may not comply with PELV requirements.
– Use external protective devices or galvanic isolation. For installations above 2000 m (6500 ft) altitude, contact Danfoss re-
garding protective extra low voltage (PELV) compliance.
NOTICE
PROTECTIVE EXTRA LOW VOLTAGE (PELV) COMPLIANCE Prevent electric shock by using PELV electrical supply and complying with local and national PELV regulations.

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1
90

2 3

4
L1 L2 L3 PE
5
L1 L2 L3 PE

IEC 60309

Illustration 4: Example of Proper EMC Installation

4 4

Electrical Installation

RELAY 1 RELAY 2
e30bf228.11

M

91

L1 92

L2

AINS
L3

93

+DC BR- B

99

UVMOTOR

W

– LC –

6 7
10 8 9
11 12

13

14

15

u

v

16

w
PE
17

18

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VLT®AutomationDrive EZ FC 321 Installation Guide

Electrical Installation

1

Programmable logic controller (PLC)

10

Mains cable (unshielded)

2

Minimum 16 mm2 (6 AWG) equalizing cable

11

Output contactor, and so on.

3

Control cables

12

Cable insulation stripped

4

Minimum 200 mm (7.9 in) between control cables,

13

Common ground busbar. Follow local and national

motor cables, and mains cables

requirements for cabinet grounding.

5

Mains supply options, see IEC/EN 61800-5-1

14

Brake resistor

6

Bare (unpainted) surface

15

Terminal box

7

Star washers

16

Connection to motor

8

Brake cable (shielded) ­ not shown, but same

gounding principle applies as for motor cable

9

Motor cable (shielded)

17

Motor

18

EMC cable gland

NOTICE
EMC INTERFERENCE Use shielded cables for motor and control wiring, and separate cables for input power, motor wiring, and control wiring. Failure to isolate power, motor, and control cables can result in unintended behavior or reduced performance. Minimum 200 mm (7.9 in) clearance is required between power, motor, and control cables.

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Electrical Installation

e30bj012.10

3-phase power input
DC bus
+10 V DC 0/-10 V DC to +10 V DC 0/4­20 mA 0/-10 V DC to +10 V DC 0/4­20 mA

91 (L1) 92 (L2) 93 (L3)
95 PE

88 (-) 89 (+)

50 (+10 V OUT)

53 (A IN)

S201

54 (A IN)

S202

55 (COM A IN) 12 (+24 V OUT) 13 (+24 V OUT)
18 (D IN)
19 (D IN) 20 (COM D IN) 27 (D IN/OUT)

29 (D IN/OUT)1)

32 (D IN) 33 (D IN)

ON 12
ON ON 12 12

Switch mode power supply 10 V DC 24 V DC 15 mA 130/200 mA
+- + –

(U) 96 (V) 97 (W) 98 (PE) 99
(R+) 82 (R-) 81

ON=0/4­20 mA OFF=0/-10 V DC to +10 V DC

P 5-00 24 V (NPN) 0 V (PNP) 24 V (NPN) 0 V (PNP)

24 V (NPN)

24 V

0 V (PNP)

0 V

24 V (NPN)

24 V

24 V (PNP)

0 V
24 V (NPN) 0 V (PNP)
24 V (NPN) 0 V (PNP)

Relay 1 03
02
01 Relay 2
06
05
04

(COM A OUT) 39 (A OUT) 42

S801 5V

ON=Terminated OFF=Open

S801

0 V

RS485 interface

(N RS485) 69
­ (P RS485) 68

(COM RS485) 612)

37 (D IN)1)

Illustration 5: Wiring Schematic

Motor Brake resistor
240 V AC, 2 A
240 V AC, 2 A 400 V AC, 2 A Analog Output 0/4­20 mA

RS-485

: Chassis : Ground : PE
: Ground 1 : Ground 2

4.2 Cable Specifications

NOTICE
WIRE TYPE AND RATINGS All wiring must comply with local and national regulations regarding cross-section and ambient temperature requirements. For power connections, minimum 167 °F rated copper wire is recommended.

Table 5: Control Cable Specifications Type of cable Flexible wire without cable end sleeves Rigid wire without cable end sleeves Flexible wire with cable end sleeves Flexible wire with cable end sleeves with collar

Maximum cross-section [AWG] 16 16 18 20

Minimum cross-section [AWG] 24 24 24 24

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VLT®AutomationDrive EZ FC 321 Installation Guide

Electrical Installation

Table 6: Power Cable Sizes for 104 °F Ambient Temperature, 200­240 V and 380­500 V

Enclosure size

Maximum cable size [AWG], mains, motor, brake

A2­A5

12

B1/B3

7

B2/B4

2

C1

1/0

C3

1/0

C2/C4

4/0

D1h/D3h

3/0

D2h/D4h

2×3/0

Table 7: Power Cable Sizes for 104 °F Ambient Temperature, 525­600 V

Enclosure size

Maximum cable size [AWG], mains, motor, and brake

A3/A5

12

B1/B3

7

B2/B4

2

C1

1/0

C3

1/0

C2/C4

4/0

Table 8: Power Cable Sizes for 104 °F Ambient Temperature, 525­690 V

Enclosure size

Maximum cable size [AWG], mains, motor, and brake

D1h/D3h

3/0

D2h/D4h

2×400

4.3 Terminal Descriptions
Table 9: Digital Inputs/Outputs Terminal Parameter 12, 13 ­

Default setting +24 V DC

18

Parameter 5-10 Terminal 18 Digital In- [8] Start

puts

19

Parameter 5-11 Terminal 19 Digital In- [0] No operation

puts

32

Parameter 5-14 Terminal 32 Digital Input [0] No operation

33

Parameter 5-15 Terminal 33 Digital Input [0] No operation

27

Parameter 5-12 Terminal 27 Digital Input [2] Coast inverse

Description +24 V DC supply voltage for digital inputs and external transducers. Maximum output current 200 mA for all 24 V loads. Digital inputs
For digital input or output. Default setting is input.

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VLT®AutomationDrive EZ FC 321 Installation Guide

Electrical Installation

Terminal Parameter

29

Parameter Terminal 29 Digital Input

20

­

37

­

Default setting

Description

[14] Jog

­

Common for digital inputs and 0 V potential for

24 V supply.

Safe Torque Off (STO) Safe input. Used for STO.

Table 10: Analog Inputs/Outputs Terminal Parameter

Default setting Description

39

­

­

Common for analog output.

42

Parameter 6-50 Terminal 42 Speed 0­high lim- Programmable analog output. 0­20 mA or 4­20 mA at a maxi-

Output

it

mum of 500 .

50

­

+10 V DC

10 V DC analog supply voltage potentiometer or thermistor. 15 mA maximum.

53

Parameter group 6-1* Analog Reference

Input 1

Analog input. For voltage or current. Switches A53 and A54 select mA or V.

54

Parameter group 6-1* Analog Feedback

Input 2

55

­

­

Common for analog input.

Table 11: Serial Communication Terminal Parameter

61

­

Default setting
­

68 (+) 69 (-)

Parameter group 8-3 FC Port ­ Settings
Parameter group 8-3 FC Port ­ Settings

Description
Integrated RC-filter for cable shield. ONLY for connecting the shield if EMC problems occur. RS485 interface. A control card switch is provided for termination resistance.

Table 12: Relays Terminal Parameter

Default setting Description

01, 02, 03 Parameter 5-40 Function Relay [0] [9] Alarm 04, 05, 06 Parameter 5-40 Function Relay [1] [5] Running

Form C relay output. For AC or DC voltage and resistive or inductive loads.

4.4 Connecting the Control Cables to the Control Terminals
The control terminal connectors can be unplugged from the drive for convenience when wiring. Either solid or flexible wire can be connected to the control terminals.
NOTICE
ELECTRICAL INTERFERENCE Minimize interference by keeping control wires as short as possible and separate from high-power cables.
1. Strip 10 mm (0.4 in) of the outer plastic layer from the end of the wire.

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VLT®AutomationDrive EZ FC 321 Installation Guide
2. Insert the control wire into the appropriate terminals.
12 13 18 19 27 29 32 33

Electrical Installation

e30bd546.12

(0.140 inm)m

3. Pull gently on the wire to ensure that the contact is firmly established. Loose control cable can cause equipment faults or reduced performance.
4.5 Start/Stop
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [8] Start. Terminal 27 = Parameter 5-12 Terminal 27 Digital Input [0] No operation (Default [2] Coast inverse). Terminal 37 = Safe Torque Off.
12 13 18 19 27 29 32 33 20 37

+24V P 5-10 [8] P 5-12 [0] e30ba155.12

Speed

Start/Stop

Safe Stop

Start/Stop [18] Illustration 6: Start/Stop
4.6 Pulse Start/Stop
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [9] Latched start. Terminal 27 = Parameter 5-12 Terminal 27 Digital Input [6] Stop inverse. Terminal 37 = Safe Torque Off.

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VLT®AutomationDrive EZ FC 321 Installation Guide
12 13 18 19 27 29 32 33 20 37

Electrical Installation

Start

Stop inverse

Safe Stop

Speed

Start (18)
Start (27)
Illustration 7: Pulse Start/Stop
4.7 Speed Up/Speed Down
Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [8] Start. Terminal 27 = Parameter 5-12 Terminal 27 Digital Input [19] Freeze reference. Terminal 37 = Safe Torque Off. Terminal 29 = Parameter 5-13 Terminal 29 Digital Input [21] Speed up. Terminal 32 = Parameter 5-14 Terminal 32 Digital Input [22] Speed down.

12

+24V

e30ba021.13

18

Par. 5-10

27

Par. 5-12

29 32 37 Illustration 8: Speed Up/Speed Down

Par. 5-13 Par. 5-14

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VLT®AutomationDrive EZ FC 321
Installation Guide
4.8 Potentiometer Reference
Voltage reference via a potentiometer Reference source 1 = [1] Analog input 53 (default). Terminal 53, low voltage = 0 V. Terminal 53, high voltage = 10 V. Terminal 53, low reference/feedback = 0 RPM. Terminal 53, high reference/feedback = 1500 RPM. Switch S201 = OFF (U)

Speed RPM P 6-15

39 42 50 53 54 55

+10V/30mA e30ba154.11

Electrical Installation

Ref. voltage P 6-11 10V
1 k
Illustration 9: Potentiometer Reference
4.9 Connecting the Motor
WARNING
INDUCED VOLTAGE Induced voltage from output motor cables that run together can charge equipment capacitors, even with the equipment turned off and locked out/tagged out. Failure to run output motor cables separately or to use shielded cables could result in death or serious injury.
– Run output motor cables separately or use shielded cables. – Simultaneously lock out/tag out all the drives.
· Run output motor cables separately or · Use shielded cables. · Comply with local and national electrical codes for cable sizes. For maximum wire sizes, see 4.2 Cable Specifications. · Follow motor manufacturer wiring requirements. · Motor wiring knockouts or access panels are provided at the base of IP55 (NEMA 12) units. · Do not wire a starting or pole-changing device (for example a Dahlander motor or slip ring asynchronous motor) between the
drive and the motor.
4.9.1 Grounding the Cable Shield
Procedure 1. Strip a section of the outer cable insulation. 2. Position the stripped wire under the cable clamp to establish mechanical fixation and electrical contact between the cable shield and ground.

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3. Connect the ground wire to the nearest grounding terminal.

W

V

U 96

97

98

e30bd531.11

Electrical Installation

4. Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W). 5. Torque-tighten the terminals, see Table 3.
Example Mains input, motor, and grounding for basic drives. Actual configurations vary with unit types and optional equipment.

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VLT®AutomationDrive EZ FC 321 Installation Guide

M

91

L1 92

L2

A IN S
L3

93

+DC BR- B

99

U MVOTWOR

99

RELAY 1 REALY 2
130BF048.11

Electrical Installation

Illustration 10: Example of Motor, Mains, and Ground Wiring
4.10 Connecting AC Mains
· Size the wiring based on the input current of the drive. For maximum wire sizes, see 4.2 Cable Specifications. · Comply with local and national electrical codes for cable sizes.
4.10.1 Connecting the Drive to Mains
Procedure 1. Connect the 3-phase AC input power wiring to terminals L1, L2, and L3. 2. Depending on the configuration of the equipment, connect the input power to the mains input terminals or the input disconnect. 3. Ground the cable. 4. When supplied from an isolated mains source (IT mains or floating delta) or TT/TN-S mains with a grounded leg (grounded delta), ensure that parameter 14-50 RFI Filter is set to [0] Off. This setting prevents damage to the DC link and reduces ground capacity currents in accordance with IEC 61800-3.

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L 1 91

L 2 92

L 3 93

e130bt336.11

Electrical Installation

Illustration 11: Connecting to AC Mains

4.11 Fuses and Circuit Breakers
4.11.1 Fuse Recommendations
Fuses ensure that possible damage to the drive is limited to damages inside the unit. Danfoss recommends fuses and/or circuit breakers on the supply side as protection. For further information, see the application guide Fuses and Circuit Breakers.
NOTICE
Use of fuses on the supply side is mandatory for IEC 60364 (CE) and NEC 2009 (UL) compliant installations.

Recommendations
· gG type fuses.
· Eaton/Moeller type circuit breakers. For other circuit breaker types, ensure that the energy into the drive is equal to or lower than the energy provided by Eaton/Moeller types.
For further information, see the application guide Fuses and Circuit Breakers. The recommended CE and UL compliant fuses are suitable for use on a circuit capable of 100000 Arms (symmetrical), depending on the drive voltage rating. With the proper fusing, the drive short circuit current rating (SCCR) is 100000 Arms.

4.11.2 CE Compliance

Table 13: 200­240 V, Enclosure Sizes A, B, C, and D

Enclosure Power [hp] Recommended fuse Recommended max- Recommended circuit breaker

size

imum fuse

Eaton/Moeller

Maximum trip level [A]

A2

0.34­2.0 gG-10

gG-25

PKZM0-25

25

3.0

gG-16

A3

4.0

gG-16

gG-32

PKZM0-25

25

5.0

gG-20

A5

0.34­2.0 gG-10

gG-32

PKZM0-25

25

3.0­4.0

gG-16

5.0

gG-20

B1

7.5

gG-25

gG-80

PKZM4-63

63

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Electrical Installation

Enclosure Power [hp] Recommended fuse Recommended max- Recommended circuit breaker Maximum trip lev-

size

imum fuse

Eaton/Moeller

el [A]

10.0

gG-32

B2

15.0

gG-50

gG-100

NZMB1-A100

100

B3

7.5

gG-25

gG-63

PKZM4-50

50

B4

10

gG-32

gG-125

NZMB1-A100

100

15

gG-50

20

gG-63

C1

20

gG-63

gG-160

NZMB2-A200

160

25

gG-80

30

gG-100

aR-160

C2

40

aR-160

aR-200

NZMB2-A250

250

50

aR-200

aR-250

C3

25

gG-80

gG-150

NZMB2-A200

150

30

aR-125

aR-160

C4

40

aR-160

aR-200

NZMB2-A250

250

50

aR-200

aR-250

D1h/D3h 60

aR-350

aR-350

­

­

75

aR-400

aR-400

­

­

D2h/D4h 100

aR-550

aR-550

­

­

Table 14: 380­500 V, Enclosure Sizes A, B, C, and D

Enclosure Power [hp] Recommended fuse Recommended max- Recommended circuit breaker

size

imum fuse

Eaton/Moeller

A2

0.5­4.0

gG-10

gG-25

PKZM0-25

5.0

gG-16

A3

7.5­10

gG-16

gG-32

PKZM0-25

A5

0.5­4.0

gG-10

gG-32

PKZM0-25

5.0­10

gG-16

B1

15­20

gG-40

gG-80

PKZM4-63

B2

25

gG-50

gG-100

NZMB1-A100

30

gG-63

B3

15­20

gG-40

gG-63

PKZM4-50

B4

25

gG-50

gG-125

NZMB1-A100

30

gG-63

Maximum trip level [A] 25
25 25
63 100
50 100

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Enclosure Power [hp] Recommended fuse Recommended max- Recommended circuit breaker

size

imum fuse

Eaton/Moeller

40

gG-80

C1

40

gG-80

gG-160

NZMB2-A200

50

gG-100

60

gG-160

C2

75

aR-200

aR-250

NZMB2-A250

100

aR-250

C3

50

gG-100

gG-150

NZMB2-A200

60

gG-160

gG-160

C4

75

aR-200

aR-250

NZMB2-A250

100

aR-250

D1h/D3h 125

aR-315

aR-315

­

150

aR-350

aR-350

­

200

aR-400

aR-400

­

Maximum trip level [A] 160
250 150 250 ­ ­ ­

Table 15: 525­600 V, Enclosure Sizes A, B, C, and D

Enclosure Power [hp] Recommended fuse Recommended max- Recommended circuit breaker

size

imum fuse

Eaton/Moeller

A2

1.0-5.0

gG-10

gG-25

PKZM0-25

A3

7.5

gG-10

gG-32

PKZM0-25

10

gG-16

A5

7.5

gG-10

gG-32

PKZM0-25

10

gG-16

B1

15

gG-25

gG-80

PKZM4-63

20

gG-32

25

gG-40

B2

30

gG-50

gG-100

NZMB1-A100

40

gG-63

B3

15

gG-25

gG-63

PKZM4-50

20

gG-32

B4

25

gG-40

gG-125

NZMB1-A100

30

gG-50

40

gG-63

C1

50

gG-63

gG-160

NZMB2-A200

Maximum trip level [A] 25 25 25 63
100 50 100
160

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VLT®AutomationDrive EZ FC 321 Installation Guide

Electrical Installation

Enclosure Power [hp] Recommended fuse Recommended max- Recommended circuit breaker

size

imum fuse

Eaton/Moeller

60

gG-100

60

aR-160

aR-250

C2

100

aR-200

aR-250

NZMB2-A250

C3

50

gG-63

gG-150

NZMB2-A200

60

gG-100

gG-150

NZMB2-A200

C4

75

aR-160

aR-250

NZMB2-A250

100

aR-200

Maximum trip level [A] 250 150
250

Table 16: 525­690 V, Enclosure Size D

Enclosure

Power [hp]

D1h/D3h

125

150

200

Recommended fuse size aR-315 aR-315 aR-315

Recommended maximum fuse aR-315 aR-315 aR-315

4.11.3 UL Compliance
Fuse classification for UL Compliance

NOTICE
UL COMPLIANCE To comply with NEC 2017, it is mandatory to use fuses or circuit breakers. Danfoss recommends using a selection of the fuses listed in the following tables. These fuses are suitable for use on a circuit capable of delivering 100000 Arms (symmetrical), 240 V, 500 V, or 600 V depending on the drive voltage rating. With the proper fusing, the drive short-circuit current rating (SCCR) is 100000 Arms.

For semiconductor fuse types, the drive controller and the overcurrent protection device must be integrated within the same overall assembly.

Table 17: UL Fuse Classification Chart UL class Fuse overload characteristics

Interrupting rating AC voltage rating

[A] [V]

Available ampere rating

RK1

Ultra fast-acting, current limiting/time de- 200.000

250

lay

600

1­600

T

Fast-acting

200.000

300

600

1­1.200

J

Fast-acting

CC

Fast-acting

200.000

600

200.000

600

1­600 5­30

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Table 18: Recommended Maximum UL Fuse Class, Voltage Range 3×200­240 V, Enclosure Sizes A, B, and C

Class fuses

Semiconductor fuses

Power [hp] RK1/J/T [A] CC [A] SIBA

Littelfuse Ferraz Shawmut (Mersen)

0.34­0.5

5

5

5017906-005 ­

­

0.75­1.5

10

10

5017906-010 ­

­

2.0

15

15

5017906-016 ­

­

3.0

20

20

5017906-020 ­

­

4.0

25

25

5017906-025 ­

­

5.0

30

30

5012406-032 ­

­

7.5

50

­

5014006-050 ­

­

10

60

­

5014006-063 ­

­

15

80

­

5014006-080 ­

­

20­25

125

­

2028220-125 ­

­

30

150

­

2028220-150 L25S-150 A25X-150

40

200

­

2028220-200 L25S-200 A25X-200

50

250

­

2028220-250 L25S-250 A25X-250

Table 19: Recommended Maximum UL Fuse Class, Voltage Range 380­500 V, Enclosure Sizes A, B, and C

Class fuses

Semiconductor fuses

Power [hp] RK1/J/T [A] CC [A] SIBA

Littelfuse Ferraz Shawmut (Mersen)

0.5­1.5

6

6

5017906-006 ­

­

2.0­3.0

10

10

5017906-010 ­

­

4.0

15

15

5017906-016 ­

­

5.0

20

20

5017906-020 ­

­

7.5

25

25

5017906-025 ­

­

10

30

30

5012406-032 ­

­

15

40

­

5014006-040 ­

­

20

50

­

5014006-050 ­

­

25

60

­

5014006-063 ­

­

30

80

­

2028220-100 ­

­

40

100

­

2028220-125 ­

­

50

125

­

2028220-125 ­

­

60

150

­

2028220-160 ­

­

75

200

­

2028220-200 L50-S-225 A50-P-225

100

250

­

2028220-250 L50-S-250 A50-P-250

Bussmann (Eaton) FWX-5 FWX-10 FWX-15 FWX-20 FWX-25 FWX-30 FWX-50 FWX-60 FWX-80 FWX-125 FWX-150 FWX-200 FWX-250
Bussmann (Eaton) FWH-6 FWH-10 FWH-15 FWH-20 FWH-25 FWH-30 FWH-40 FWH-50 FWH-60 FWH-80 FWH-100 FWH-125 FWH-150 FWH-200 FWH-250

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VLT®AutomationDrive EZ FC 321 Installation Guide

Electrical Installation

Table 20: Recommended Maximum UL Fuse Class, Voltage Range 525­690 V, Enclosure Sizes A, B, and C

Class fuses

Semiconductor fuses

Power [hp]

RK1/J/T [A]

CC [A]

SIBA

1.5

5(1)

5

5017906-005

2.0­3.0

10

10

5017906-010

4.0

15

15

5017906-016

5.0

20

20

5017906-020

7.5

25

25

5017906-025

10

30

30

5017906-030

15

35

­

5014006-040

20

45

­

5014006-050

25

50

­

5014006-050

30

60

­

5014006-063

40

80

­

5014006-080

50

100

­

5014006-100

60

125

­

2028220-125

75

150

­

2028220-150

100

175

­

2028220-200

1 Bussmann Class T allowed up to 6 A. UL Compliance only for 525­600 V.

NOTICE

Table 21: UL Approved Branch Circuit Protection

Enclosure size

Enclosure (1)

Voltage [V] Power [hp] HO

Maximum interrupting rating for listed circuit breakers

Maximum ampere rating [A]

Further information

A4/A5 Type 4X 380­500

0.5, 0.75, 100 kA (at

25

(T5)

1.0, 1.5, 2.0, 480 V)

3.0, 4.0, 5.0,

7.5, 10

Any UL 489 listed circuit breaker, maximum 25 A.

A5

Type 4X 200­240 V 4.0, 5.0

Specific type 25

(T2)

ABB MS165-25 480V/277Y 65 kA.

A5

Type 4X 380­500 V 7.5, 10

(T5)

Specific type 25

ABB MS165-25 480V/277Y 65 kA.

A5

Type 4X 525­600 V 5.0, 7.5, 10 Specific type 25

(T6)

ABB MS165-25 600V/347Y 30 kA.

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Enclosure size

Enclosure (1)

B1

Type 4X

B1

Type 4X

B1

Type 4X

B1

Type 4X

B2

Type 4X

B2

Type 4X

C1

Type 4X

C2

Type 4X

Voltage [V]

Power [hp] HO

Maximum interrupting rating for listed circuit breakers

Maximum ampere rating [A]

Further information

200­240 V (T2)

7.5, 10

Specific type 40­54 ABB MS165-54 480V/277Y 65 kA.

380­500 V (T5)

15, 20

Specific type 40­54 ABB MS165-54 480V/277Y 65 kA.

380­500 V (T5)

15, 20

100 kA

60

Any UL 489 circuit breaker type with maximum

interrupt rating and maximum ampere rating

in list.

525­600 V (T6)

15, 20

50 kA

40

Any UL 489 circuit breaker type with maximum

interrupt rating and maximum ampere rating

in list.

380­500 V (T5)

25, 30

100 kA

100

Any UL 489 circuit breaker type with maximum

interrupt rating and maximum ampere rating

in list

525­600 V (T6)

25, 30

35 kA

60

any UL 489 circuit breaker type with maximum

interrupt rating and maximum ampere rating

in list.

380­500 V (T5)

40, 50, 60

100 kA

200

Any UL 489 circuit breaker type with maximum

interrupt rating and maximum ampere rating

in list.

380­500 V (T5)

75, 100

100 kA

250

Any UL 489 circuit breaker type with maximum

interrupt rating and maximum ampere rating

in list.

1 Only Type 4X enclosures can be used. Not valid for Open type (IP20) units.

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VLT®AutomationDrive EZ FC 321 Installation Guide

Specifications

5 Specifications

5.1 Ambient Conditions

5.1.1 Environment
Enclosure Vibration test Maximum THDv Maximum relative humidity Aggressive environment (IEC 60068-2-43) H2S test Ambient temperature Minimum ambient temperature during full-scale operation Minimum ambient temperature at reduced speed performance Temperature during storage/transport Maximum altitude above sea level without derating EMC standards, Emission EMC standards, Immunity Energy efficiency class(1)

IP20/Chassis, IP54/NEMA 12, IP66/Type 4X 1.0 g 10%
5­93 (IEC 721-3-3); Class 3K3 (non-condensing) during operation Class Kd
Maximum 122 °F (24-hour average maximum 113 °F) 32 °F 14 °F
-13 to +149/158 °F 3280 ft
EN 61800-3 EN 61800-3
IE2

1 Determined according to IEC 61800-9-2 and EN 50598-2 at: · Rated load. · 90% rated frequency. · Switching frequency factory setting. · Switching pattern factory setting.
5.2 Mains Supply
Supply terminals (6-pulse) Supply voltage(1)(2) Supply voltage(1)(2) Supply voltage(1)(2) Supply voltage(1)(2) Supply frequency Maximum imbalance temporary between mains phases True power factor () Displacement power factor (cos ) Switching on the input supply L1, L2, L3 (power-ups) 10 hp Switching on input supply L1, L2, L3 (power-ups) 15­100 hp Switching on input supply L1, L2, L3 (power-ups) 125 hp Environment according to EN60664-1

L1, L2, L3 200­240 V ±10% 380­500 V ±10% 525­600 V ±10% 575­690 V ±10%
47.5­63 Hz 3.0% of rated supply voltage
0.9 nominal at rated load Near unity (>0.98)
Maximum twice per minute Maximum once per minute Maximum once per 2 minutes Overvoltage category III/pollution degree 2

1 Mains voltage low/mains dropout: During low mains voltage or a mains dropout, the drive continues until the DC-link voltage drops below the minimum stop level, which typically corresponds to 15% below the drive’s lowest rated supply voltage. Power-up and full torque cannot be expected at mains voltage lower than 10% below the drive’s lowest rated supply voltage.
2 The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 240/500/600 V maximum.

5.3 Control Input/Output and Control Data

5.3.1 Digital Inputs
Programmable digital inputs

4 (6)(1)

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Specifications

Terminal number Logic Voltage level Voltage level, logic 0 PNP Voltage level, logic 1, PNP Voltage level, logic 0 NPN(2) Voltage level, logic 1 NPN(2) Maximum voltage on input Pulse frequency range (Duty cycle) minimum pulse width Input resistance, Ri

18, 19, 27(1), 29(1), 32, 33 PNP or NPN 0­24 V DC <5 V DC >10 V DC >19 V DC <14 V DC 28 V DC 0­110 kHz 4.5 ms
Approximately 4 k

1 Terminals 27 and 29 can also be programmed as output. 2 Except STO input terminal 37.

5.3.2 STO Terminal 37 (Terminal 37 is Fixed PNP Logic)
Voltage level Voltage level, logic 0 PNP Voltage level, logic 1 PNP Maximum voltage on input Typical input current at 24 V Typical input current at 20 V Input capacitance

0­24 V DC <4 V DC

20 V DC 28 V DC
50 mA rms 60 mA rms
400 nF

All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
When using a contactor with a DC coil inside in combination with STO, it is important to make a return way for the current from the coil when turning it off. This can be done by using a freewheel diode (or, alternatively, a 30 V or 50 V MOV for quicker response time) across the coil. Typical contactors can be bought with this diode.

5.3.3 Analog Inputs
Number of analog inputs Terminal number Modes Mode select Voltage mode Voltage level Input resistance, Ri Maximum voltage Current mode Current level Input resistance, Ri Maximum current Resolution for analog inputs Accuracy of analog inputs Bandwidth

2 53, 54 Voltage or current Switch S201 and switch S202 Switch S201/switch S202 = OFF (U) -10 V to +10 V (scaleable) Approximately 10 k ±20 V Switch S201/S202 = ON (I) 0/4 to 20 mA (scaleable) Approximately 200 30 mA 10 bit (+ sign) Maximum error 0.5% of full scale 100 Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

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Specifications

e30ba117.11

+24 V 18

Control

PELV isolation Mains

37 Functional isolation
RS485

High voltage

Illustration 12: PELV Isolation

5.3.4 Pulse/Encoder Inputs
Programmable pulse/encoder inputs Terminal number pulse/encoder Maximum frequency at terminals 29, 32, 33 Maximum frequency at terminals 29, 32, 33 Maximum frequency at terminals 29, 32, 33 Voltage level Maximum voltage on input Input resistance, Ri Pulse input accuracy (0.1­1 kHz) Encoder input accuracy (1­11 kHz)

Motor DC-bus

2/1 29, 33(1)/32(2), 33(2) 110 kHz (Push-pull driven) 5 kHz (Open collector)
4 Hz See 5.3.1 Digital Inputs.
28 V DC Approximately 4 k Maximum error: 0.1% of full scale Maximum error: 0.05% of full scale

1 Pulse inputs are 29 and 33. 2 Encoder inputs: 32=A, 33=B.
The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

5.3.5 Digital Outputs
Programmable digital/pulse outputs Terminal number Voltage level at digital/frequency output Maximum output current (sink or source) Maximum load at frequency output Maximum capacitive load at frequency output Minimum output frequency at frequency output Maximum output frequency at frequency output Accuracy of frequency output Resolution of frequency outputs

2 27, 29(1) 0­24 V 40 mA
1 k 10 nF 0 Hz 32 kHz Maximum error: 0.1% of full scale 12 bit

1 Terminals 27 and 29 can also be programmed as input. The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

5.3.6 Analog Output
Number of programmable outputs Terminal number Current range at analog output Maximum load GND – analog output less than Accuracy on analog output

1 42 0/4 to 20 mA 500 Maximum error: 0.5% of full scale

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Resolution of analog output

12 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

5.3.7 Control Card, 24 V DC Output
Terminal number Output voltage Maximum load

12, 13 24 V +1, -3 V
200 mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital inputs and outputs.

5.3.8 Control Card, +10 V DC Output
Terminal number Output voltage Maximum load

50 10.5 V ±0.5 V
15 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

5.3.9 Control Card, RS485 Serial Communication
Terminal number Terminal number 61

68 (P,TX+, RX+), 69 (N,TX-, RX-) Common for terminals 68 and 69

The RS485 serial communication circuit is galvanically isolated from the supply voltage (PELV).

5.3.10 Control Card, USB Serial Communication
USB standard USB plug

1.1 (full speed) USB type B plug

Connection to the PC is carried out via a standard host/device USB cable. The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB ground connection is not galvanically isolated from protective earth. Use only an isolated laptop as PC connection to the USB connector on the drive.

5.3.11 Relay Outputs
Programmable relay outputs Relay 01 terminal number Maximum terminal load (AC-1)(1) on 1­3 (NC), 1­2 (NO) (resistive load) Maximum terminal load (AC-15)(1) (inductive load @ cos 0.4) Maximum terminal load (DC-1)(1) on 1­2 (NO), 1­3 (NC) (resistive load) Maximum terminal load (DC-13)(1) (inductive load) Relay 02 terminal number Maximum terminal load (AC-1)(1) on 4­5 (NO) (resistive load)()() Maximum terminal load (AC-15)(1) on 4­5 (NO) (inductive load @ cos 0.4) Maximum terminal load (DC-1)(1) on 4­5 (NO) (resistive load) Maximum terminal load (DC-13)(1) on 4­5 (NO) (inductive load) Maximum terminal load (AC-1)(1) on 4­6 (NC) (resistive load) Maximum terminal load (AC-15)(1) on 4­6 (NC) (inductive load @ cos 0.4)

2 1­3 (break), 1­2 (make)
240 V AC, 2 A
240 V AC, 0.2 A 60 V DC, 1 A
24 V DC, 0.1 A 4­6 (break), 4­5 (make)
400 V AC, 2 A 240 V AC, 0.2 A
80 V DC, 2 A 24 V DC, 0.1 A 240 V AC, 2 A 240 V AC, 0.2 A

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Maximum terminal load (DC-1)(1) on 4­6 (NC) (resistive load) Maximum terminal load (DC-13)(1) on 4­6 (NC) (inductive load) Minimum terminal load on 1­3 (NC), 1­2 (NO), 4­6 (NC), 4­5 (NO) Environment according to EN 60664-1

50 V DC, 2 A 24 V DC, 0.1 A 24 V DC 10 mA, 24 V AC 20 mA Overvoltage category III/pollution degree 2

1 IEC 60947 parts 4 and 5. The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
5.3.12 Control Card Performance
Scan interval

1 ms

5.3.13 Control Characteristics
Resolution of output frequency at 0­590 Hz Repeat accuracy of precise start/stop (terminals 18, 19) System response time (terminals 18, 19, 27, 29, 32, 33) Speed control range (open loop) Speed control range (closed loop) Speed accuracy (open loop) Speed accuracy (closed loop), depending on resolution of feedback device Torque control accuracy (speed feedback)
All control characteristics are based on a 4-pole asynchronous motor.

±0.003 Hz ±0.1 ms
2 ms 1:100 of synchronous speed 1:1000 of synchronous speed 30­4000 RPM: Error ±8 RPM 0­6000 RPM: Error ±0.15 RPM
Maximum error ±5% of rated torque

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6 Appendix

6.1 Abbreviations

Table 22: Abbreviations

Term

Definition

AC

Alternating current

AWG

American wire gauge

DC

Direct current

EMC

Electromagnetic compatibility

ETR

Electronic thermal relay

IEC

International Electrotechnical Commission

IP

Ingress protection

LCP

Local control panel

LOP

Local operation pad

mA

Milliamp

NC

Normally closed

NEMA

National Electrical Manufacturers Association

NO

Normally open

PELV

Protective extra low voltage

PTC

Positive temperature coefficient

RMS

Root means square (cyclically alternating electric current)

RPM

Revolutions per minute

STO

Safe Torque Off

UPS

Uninterruptible power supply

UTP

Unshielded twisted pair

V

Volt

Appendix

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130R0954

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AN354546796134en-000201 / 130R0954

References

• Search | Danfoss
• Global AC drive manufacturer - Danfoss Drives | Danfoss
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