Crosby G-450 Forged Wire Rope Clip Instruction Manual
- June 3, 2024
- Crosby
Table of Contents
Crosby G-450 Forged Wire Rope Clip
WARNING
- Failure to read, understand, and follow these instructions may cause death or serious injury.
- Read and understand these instructions before using clips.
- Match the same size clip to the same size wire rope.
- Prepare wire rope end termination only as instructed.
- Do not use with plastic coated wire rope.
- Apply first load to test the assembly. This load should be of equal or greater weight than loads expected in use. Next, check and retighten nuts to recommended torque (See Table 1).
- The reuse of clips is discouraged. As recommended by Crosby, have qualified personnel inspect product before use.
Efficiency ratings for wire rope end terminations are based upon the minimum
breaking force of wire rope. The efficiency rating of a properly prepared loop
or thimble-eye termination for clip sizes 1/8” through 7/8” is 80%, and for
sizes 1” through 3-1/2” is 90%.
The number of clips shown (see Table 1) is based upon using RRL or RLL wire
rope, 6 x 19 or 6 x 37 Class, FC or IWRC; IPS or XIP, XXIP. If Seale
construction or similar large outer wire type construction in the 6 x 19 Class
is to be used for sizes 1 inch and larger, add one additional clip. If a
pulley (sheave) is used for turning back the wire rope, add one additional
clip.
The number of clips shown also applies to rotation-resistant RRL wire rope, 8
x 19 Class, IPS, XIP, XXIP sizes 1-1/2 inch and smaller; and to rotation-
resistant RRL wire rope, 19 x 7 Class, IPS, XIP, XXIP sizes 1-1/2 inch and
smaller.
For other wire rope manufacture designs not mentioned above, we recommend
contacting Crosby Engineering at the address or telephone number on the back
cover to ensure the desired efficiency rating.
The style of wire rope termination used for any application is the obligation
of the user.
For OSHA (Construction) applications, see OSHA 1926.251.
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Refer to Table 1 following these instructions.
Turn back specified amount of rope from thimble or loop. Apply first clip one base width from dead end of rope. Apply U-Bolt over dead end of wire rope – live end rests in saddle (Never saddle a dead horse!). Use torque wrench to tighten nuts evenly, alternate from one nut to the other until reaching the recommended torque. -
When two clips are required, apply the second clip as near the loop or thimble as possible. Use torque wrench to tighten nuts evenly, alternating until reaching the recommended torque. When more than two clips are required, apply the second clip as near the loop or thimble as possible, turn nuts on second clip firmly, but do not tighten.
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When three or more clips are required, space additional clips equally between first two – take up rope slack – use torque wrench to tighten nuts on each clip evenly, alternating from one nut to the other until reaching recommended torque.
-
If a pulley (sheave) is used in place of a thimble, add one additional clip.
Clip spacing should be as shown. -
WIRE ROPE SPLICING PROCEDURES:
The preferred method of splicing two wire ropes together is to use inter- locking turnback eyes with thimbles, using the recommended number of clips on each eye.
An alternate method is to use twice the number of clips as used for a turnback termination. The rope ends are placed parallel to each other, overlapping by twice the turnback amount shown in the application instructions. The minimum number of clips should be installed on each dead end. Spacing, installation torque, and other instructions still apply.
IMPORTANT
Apply first load to test the assembly. This load should be of equal or greater
weight than loads expected in use. Next, check and use torque wrench to
retighten nuts to recommended torque.
In accordance with good rigging and maintenance practices, the wire rope end
termination should be inspected periodically for wear, abuse, and general
adequacy.
If a pulley (sheave) is used for turning back the wire rope, add one
additional clip. See Figure 4.
If a greater number of clips are used than shown in the table, the amount of
turnback should be increased proportionately.
*The tightening torque values shown are based upon the threads being clean, dry, and free of lubrication.
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