SOOTMASTER 641M Vacuum Cleaner Owner’s Manual

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SOOTMASTER 641M
Owner’s Manual
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641M Vacuum Cleaner

SAVE THESE INSTRUCTIONS
FURNACE DRY
VACUUM CLEANERS
SAFETY, OPERATION & MAINTENANCE
MANUAL W/PARTS LIST
This unit is intended for commercial Use.

READ AND FOLLOW ALL INSTRUCTIONS, WARNINGS & CAUTIONS BEFORE USING THIS VACUUM CLEANER

PLEASE READ CAREFULLY BEFORE OPERATING

This vacuum cleaner will afford you many years of trouble-free operating satisfaction, provided it is given proper care. All parts have passed rigid quality control standards prior to being assembled to produce the finished product. Prior to packaging, the vacuum was again inspected for assurance of flawless assembly.
Your vacuum is protectively packed to prevent damage in shipment. We recommend that upon delivery, unpack the vacuum and inspect it for any possible damage. Only a visual examination will reveal damage that may have occurred.
If damage is discovered, immediately notify the transportation company that delivered your vacuum. As a shipper, we are unable to report claims for concealed damage. You must originate any claims within 5 days.
This manual is for your protection and information. PLEASE READ CAREFULLY since failure to follow precautions could result in discomfort or injury.

CARE OF THIS VACUUM CLEANER

Treat this vacuum as you would any other high grade precision made product.
Dropping, unreasonable bumping across thresholds and other misuses may result in a damaged unit which will not be covered by warranty.
When not in use, power cord should be wrapped around the motor head for storage.
Read this manual completely before operating the vacuum. It is important to follow instructions in this manual to prevent the possibility of injury or damage to the user and/or vacuum.

IMPORTANT SAFETY INSTRUCTIONS

WARNING
To Reduce the Risk of Fire, Electric Shock or Injury:
Dry Vacuums
Electric shock could occur if used on wet surfaces.
DO NOT expose to rain – Store Indoors

When using this electric vacuum, basic precautions should always be followed, including the following:

1. DO NOT leave the vacuum when plugged in. Unplug it from the outlet when not in use and before servicing.
2. This is NOT a toy. Close attention is necessary when used around or near children.
3. Use only as described in this safety manual. Use only manufacturer’s recommended attachments and accessories.
4. DO NOT use this vacuum with damaged cord or plug. If the vacuum is not working as it should, because it has been dropped, damaged, left outdoors or dropped into water, contact an authorized service center or factory.
5. DO NOT pull the vacuum by the cord, use cord as a handle, close a door on the cord or pull cord around sharp edges and corners. DO NOT run the vacuum over the cord. Keep cord away from heated surfaces.
6. DO NOT handle the vacuum plug or the vacuum with wet hands.
7. DO NOT unplug the vacuum by pulling on the cord. To unplug, grasp the plug, not the cord.
8. DO NOT put any objects into openings. DO NOT use with any openings blocked; keep free of dust, lint, hair, and anything that may reduce air flow.
9. Keep hair, loose clothing, fingers, and all parts of body away from the openings and moving parts.
10. DO NOT pick up anything that is smoking or burning such as cigarettes, matches, or hot ashes.
11. DO NOT use without dust bag and/or filters in place.
12. Turn OFF all the controls before unplugging.
13. DO NOT use where anesthetics or oxygen is used.
14. Use extra care when cleaning on stairs.
15. DO NOT use this vacuum to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
16. Replace damaged or worn parts immediately with genuine original equipment parts to maintain safety and to protect your limited warranty.
17. DO NOT use an extension cord unless absolutely necessary. If an extension cord is used, then the wire size must be #14 gauge or larger and should not exceed 50 feet in length. The extension cord must be three-wire type to insure GROUNDING protection.

This vacuum must be connected to a properly grounded outlet only. See grounding instructions below. If your vacuum has an outlet for a motorized power nozzle, always turn it OFF before connecting or disconnecting the motorized nozzle.
DANGER
Improper use of the grounding plug can result in a risk of electric shock.

GROUNDING INSTRUCTIONS

Electrical equipment must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock.
This vacuum is equipped with a cord having an equipment-grounding conductor and grounding plug.
The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

GROUNDING METHODS

This electric equipment is for use on a nominal 120 volt circuit, and has a grounded plug that looks like the plug illustrated in (Fig A). A temporary adaptor that looks like the adaptor illustrated in (Fig B & C) may be used to connect this plug to a 2-pole receptacle as shown in (Fig B) if a properly grounded outlet is not available.
The temporary adaptor should be used only until a properly grounded outlet (Fig A) can be installed by a qualified electrician. The green color rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly  grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw. (Fig C)

WARNING
Improper connection of the equipment-grounding conductor can result in risk of electric shock. Check with qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded.DO NOT modify the plug provided with the equipment. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.
Note: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code.

VACUUM ASSEMBLY

3 & 4 Caster Vacuums

These vacuums require some assembly.

1. Carefully remove and set aside the motor head and filter assembly.
2. Turn the canister upside down. Insert casters into caster mount assemblies and press down to lock in position.

Glidemobile w/Handle Vacuums

The vacuum’s handle is in the storage position when shipped and must be moved to the operating position.

1. Firmly grasp the speed pins on each side of the handle and pull up and out.
2. Pull handle slowly away from tank and align front handle holes in handle bracket.
3. Insert speed pins through holes on both sides, locking handle in position.

Hose & Swivel Connector

The hose and swivel connectorare preassembled at the factory and attaches to the canister intake.

1. Line up the swivel connector slots with the retaining rivets on the intake.
2. Insert swivel connector and twist clockwise until rivets rest against slot ends.

FILTER INSTALLATION, REMOVAL AND MAINTENANCE

The Sootmaster vacuums are designed for dry pickup. The 660M and 661M can be converted to a wet vacuum providing you use the optional wet pickup adaptor (305987).

To Install Paper Filter Bag & Cloth Filter:

1. Remove the motor head and set aside. Empty filters, hose and other attachments that may be packed in the tank.
2. Expand filter bag pleats, then grasp scored ends of cardboard and pull forward completely onto inlet tube as close to tank wall as possible.
3. Position the cloth filter assembly on top of the tank, replace motor head on tank and close the clamps.

To Remove Loaded Filter Bag:

1. Remove motor head and cloth filter assembly and set aside. Lay cleaner on its side with inlet tube on top.
2. Pull bag out of tank, using care not to puncture bag with inlet tube.
3. Reseal cardboard flap that covered filter bag opening.
   Install a fresh NEW paper filter bag.

Cloth Filter Maintenance:

In order to maintain maximum efficiency of the vacuum cleaner it is important to clean the cloth filter each time the tank is emptied. To clean the cloth filter, shake off loose particles and brush exposed surface with a soft bristle brush
NOTE: DO NOT WASH, shrinkage to the cloth and damage to the gasket can occur.

CAUTION
Exercise caution when handling the motor head.
Dropping the motor head may cause permanent damage to internal components.

MOTOR HEAD REPLACEMENT PARTS LIST

654M/655M/ (16″)
1 HP Air-Thru Motor Head

641M/652M/653M – 14″
1 HP Motor Head

660M/661M (16″ Dia)
16″ – 2 1/4 HP Motor Head

641M / 652M / 653M (14″ Dia)
654M / 660M (16″ Dia) Tanks w/Casters

655M / 661M (16″ Dia)
Tank w/Glidemobile

TOOLS, ACCESSORIES AND OPTIONAL FILTERS

Optional Filters
7A| **** 14″-2 Ply Intermediate Filter| 347515
7B| 16″-2 Ply Intermediate Filter| 363375
8A| 14″ Dacron Filter Bag| 300861
8B| 16″ Dacron Filter Bag| 300888

Optional Filters
The use of the Intermediate or Dacron Bag Filter gives added protection to the motor head and life to the cloth filter.

Dacron Filter Bag

1. Install a disposable paper filter bag on to the vacuum inlet fitting.
2. Install the Dacron Filter Bag in around the outside of the cloth filter assembly so the elastic top sits on the filter’s gasket.
3. Position the filter assembly on top of the tank, replace the motor head on tank and close the clamps.

2 Ply Intermediate Filter

1. Install a disposable paper filter bag on to the vacuum inlet fitting.
2. Place the 2 Ply Intermediate Filter in position on top of tank,
3. Folding the filter over the outside of tank. Overlap it approximately one inch.
4. Place the cloth filter assembly on the the tank, being carefully not to move 2 ply filter. The filter’s gasket must sit evenly on the tank rim so that an air tight seal will be obtained.
5. Replace motor head assembly on top of the filter assembly, and resnap holdown clamps.

TROUBLE SHOOTING GUIDE

PROBLEM: Loss of Vacuum.

1. Full paper filter bag.
2. Dry filter clogged or gasket worn
3. Clogged hose or wand.
4. Canister rim dented.
5. Loose or broken fan.
6. Motor not working.| 1) Replace paper filter bag.
7. Clean cloth filter or replace gasket.
8. Remove obstruction.
9. Replace canister.
10. Contact manufacturer or service center.
11. Contact manufacturer or service center.

PROBLEM: Motor is not running.

1. Faulty ON/OFF switch.
2. Power cord defective.
3. Loose connection or wiring.
4. Motor defective.
5. Blown fuse or tripped circuit breaker.| 1) Contact manufacturer or service center.
6. Contact manufacturer or service center.
7. Contact manufacturer or service center.
8. Contact manufacturer or service center.
9. Replace fuse or reset circuit breaker.

PROBLEM: Dust blowing from vacuum when running.

1. Paper filter bag full or torn.
2. Paper filter bag not installed properly.| 1) Replace filter bag.
3. Reinstall or replace paper filter bag properly or off inlet tube.

Address:
777 South Street, P. O. Box 2310
Newburgh NY 12500-0606
Tel:
800-835-7812 845-565-8850
Fax:
800-752-6883 845-565-9392
E-Mail
sootmaster@mastercraftusa.com

Sootmaster Manual – PN 376566 Rev G – Printed in USA 03/09/05

References

• Repair Your Grill: Shop Replacement Parts for 24,880 Models
• Sootmaster Vacuum Cleaner Parts - Select From 6 Models

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