milwaukee 2805-20 2 Inch Hammer Drill Instruction Manual

July 27, 2024
Milwaukee

BULLETIN NO.
54-06-5020milwaukee 2805 20 2 Inch Hammer Drill

SERVICE PARTS LIST

Only maintenance, service, repairs, and replacements of parts as defined in the Operator’s Manual can be performed by the user.
All other repairs are to ONLY be performed by personnel authorized by MILWAUKEE TOOL. Do not attempt to install other parts; this COULD void your tool warranty.

For service, parts, or inquiries, contact us:

  • Customer Service at 1.800.SAWDUST (1.800.729.3878)
  • E-Service tool repair at: www.milwaukeetool.com/e-service
  • Find a local authorized MILWAUKEE service location at Milwaukeetool.com
  • Find a MILWAUKEE factory Service Center Location or MILWAUKEE factory Central Repair Center at Milwaukeetool.com. Send the following, posted paid and insured:
  • Your name, address, and phone number
  • Description of the issues
  • Copy of the proof of purchase
  • Tool, charger, and batteries involved with the issues

MILWAUKEE factory Central Repair Centers:

MILWAUKEE TOOL
Central Repair 1401 Sycamore Avenue Greenwood, MS 38930
MILWAUKEE TOOL
Central Repair
2198 Southtech Drive
Greenwood, IN 46143
MILWAUKEE TOOL
www.milwaukeetool.com
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 4

milwaukee 2805 20 2 Inch Hammer Drill - Component

REMOVING THE CHUCK SCREW:

Set the Speed Selector Slide (39) to the #1 setting.
With the aid of a small pencil tip torch (or use an air reduction nozzle on a heat gun) apply heat into the chuck opening, directly to the head of reversing screw just prior to removing the screw.
Place a T40 1/4” torx bit into the head of the reversing screw and place a 1/4” boxed end wrench over the hex on the T40 bit. It is recommended to use a 12”-18” metal tube or pipe as leverage over the boxed wrench. In a clockwise direction apply a slow, steady force on the ‘cheater bar’ to break the screw loose.
REMOVING THE KEYLESS CHUCK:
Tighten a 3/8” or 10mm Allen Key into the jaws of the chuck. Place the tool into a vise with soft jaws (this will require that you remove the belt clip from the tool). It is recommended to use a 12”-18” metal tube or pipe as leverage over the allen key. In a counter-clockwise direction apply a slow, steady force on the ‘cheater bar’ to break the chuck loose.
INSTALLING NEW CHUCK AND SCREW:
Torque Chuck to 1095 kgf-cm (950.418 lb-in or 79.20 lb-ft) Torque Screw to 400 kgf-cm (347 lb-in or 28.93 lb-ft)

FIG.| PART NO.| DESCRIPTION OF PART                       NO. REQ.| FIG.| PART NO.| DESCRIPTION OF PART| NO. REQ.
---|---|---|---|---|---|---
1| 05-88-0019| M8.0 x 1 LH T-40 Chuck Screw                    (1)| 44| 06-82-6350| M3 x 16mm Pan Hd. ST T-10 Screw| (5)
13| 06-82-7337| M3 x 20mm Pan Hd. T-10 Screw w/Washer (4)| 45| 06-82-2367| M3 x 38mmPan Hd. ST T-10 Screw| (2)
15| 45-24-1045| Shift Spring (1)| 46| 42-55-9005| Blow Molded Carrying Case| (1)
16| 42-42-3001| Forward/Reverse Shuttle                              (1)| 48| 12-20-0478| Service Namelate| (1)
20| —————| Left Housing Halve – Support                        (1)| 49| 10-20-1048| Warning Label| (1)
21| —————| Coin Cell Board Assembly                            (1)| 50| 43-72-0950| Bit Holder Kit| (1)
22| —————| 3V Coin Cell Battery (CR 2032)                    (1)| 51| 31-44-2806| Housing Kit| (1)
23| 31-15-0011| Coin Cell Cover (1)| 52| 42-70-0950| Belt Clip Kit| (1)
24| 05-81-1100| M2.6 x 6mm ST Phillips Screw                     (2)| 53| 14-29-5004| Gearcase Assembly| (1)
25| —————| Belt Clip (1)| 54| 16-07-1016| Rotor Assembly| (1)
26| 06-82-2500| 6-32 x 7mm Pan Hd. Slt. T-15 Mach. Screw (2)| 55| 14-20-2806| Electronic Assembly| (1)
34| 06-82-7336| M3 x 20mm Pan Hd. ST T-10 Screw            (4)| 56| 42-62-1002| Side Handle Assembly| (1)
39| 44-10-4002| Speed Selector Slide                                    (1)| 57| 42-66-0035| 1/2” Keyless Chuck| (1)
40| 40-50-9001| Detent Spring (1)| 58| 45-24-2806| Wireless Selector Kit| (1)
41| —————| Right Housing Halve – Cover                        (1)| 59| 14-20-0068| Coin Cell Board Assembly with Battery| (1)
43| —————| Bit Holder Housing                                       (1)| | | |

Be sure that all mechanical and electrical components are placed firmly and squarely in the corresponding cavities of left housing halve.
Be very careful and make sure that all wires and the wire ribbon are placed firmly down in wire channels and traps.
Make sure there are no interferences when installing the right housing halve.

milwaukee 2805 20 2 Inch Hammer Drill - Component 1

References

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