Olympia Electronics ZLD PRO-20, ZLD PRO-30 Self Testing Maintained, Non Maintained Edge Emergency Illumination Signs User Manual

: July 15, 2024
: olympia electronics

Table of Contents

ZLD PRO-20, ZLD PRO-30 Self Testing Maintained, Non Maintained Edge
Specifications:
Product Usage Instructions:
Manual Operational Test:
Automatic Operational Test:
Automatic Autonomy Test:
Dimming Mode:
Pictogram Installation:
- FAQ:
Q: How do I replace the battery?
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)

ZLD PRO-20, ZLD PRO-30 Self Testing Maintained, Non Maintained Edge

Emergency Illumination Signs

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Specifications:

Indoor use only (up to 40°C)
Permanent connection to mains power supply
Emergency light operation
Manual and automatic operational tests
Dimming mode available
Battery recycling required

Product Usage Instructions:

Manual Operational Test:

To conduct a manual operational test:

Ensure mains power supply and battery are connected.
Briefly press the test button to initiate the test.
The CHARGE LED will blink fast for 3 seconds.

Automatic Operational Test:

An automatic test that includes all manual test operations is
conducted every 15 days for 3 seconds.

Automatic Autonomy Test:

Conducted every 6 months to measure back up operation and
emergency duration. Includes all functions of the Manual Autonomy
Test.

Dimming Mode:

To activate dimming mode:

Press the test button continuously for 15 seconds when
connected to mains.
Luminosity will reduce to 20% of total luminance.
In emergency mode, light output remains unchanged.

Pictogram Installation:

Install pictograms on both sides and secure with a retaining
clip.
Push upwards until you hear a click sound.

FAQ:

Q: How do I replace the battery?

A: Battery replacement should be done by a competent person
after mains interruption. Disassemble the luminaire, disconnect the
battery, install a new one of the same type, and reassemble the
luminaire.

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Package Contents
1 Luminaire 4 Pictograms (R/L/DR/DL) 1 Accessory for ceiling installation 1 Accessory for wall installation 1 Manual
General
These devices are used indoors (ta 40oC) in places where emergency light is needed. Each device must be permanently connected to mains power supply. In normal operation the battery is charging. In case of a mains power supply failure, the device enters emergency mode and the illumination LED turns on. When the mains power supply is restored the device turns to normal operation.
Manual Operational Test By pressing the test button briefly an operation test is initiated. The light source and the emergency circuit of the device are tested. The manual test can be conducted only if the mains power supply and the battery are connected. During this test period the CHARGE LED starts blinking fast. The battery must have adequate charge. This test lasts for 3 seconds.
Manual Autonomy Test A duration test can be conducted by pushing the button steadily for 5 to 10 seconds. In order to be performed, the mains power supply should be connected and the battery should be fully charged. The luminaire enters emergency mode, the charge LED starts blinking fast. Its duration is the stated autonomy duration of the luminaire. If at the end of the test the autonomy is lower than the nominal, the Fault LED will lit and battery needs to be replaced. If the result of the test is good then the luminaire enters charging mode and the Charge led starts blinking fast until the battery is fully charged.
Automatic Operational Test This test includes all the operations that are provided in Manual Operational Test and is conducted automatically every 15 days and lasts 3 seconds.
Automatic Autonomy Test The Automatic Autonomy Test is conducted every 6 months and measures the device’s back up operation and emergency duration. This test includes all functions of the Manual Autonomy Test.
Dimming Mode By pressing the test button continuously for 15 seconds, when luminaire is connected to mains, the luminosity will be reduced to 20% of its total luminance. In emergency mode the light output will remain unchanged. To restore the original settings, repeat the above procedure. The dimming setting remains stored in the luminaire even when both mains and battery voltages are disconnected.
!!! 1. Operations for installation, maintainance or testing must be done by authorized personnel only. 2. Always use in any case round mains cable, with a diameter of 5-10mm (H05RN-F type 3x1mm² or any other type, at least equal to it’s mechanical and electrical properties). ATTENTION!! The cable must not be deformed in any way (This requirement is important to ensure the rating). 3. The device must be connected to the mains power supply through a circuit breaker that is depends on the total line’s power load. 4. In case of battery replacement, it must be replaced by the same type, by the manufacturer or a competent person. 5. In case of inactive use for a period greater than 2 months, disconnect the battery by pulling out the battery’s connector.
6. It is not allowed to discard batteries into common trash bins, they must be discarded only in battery recycling points. Do not incinerate.

Pictogram Installation

1

2

Install the required pictograms to both sides, push upwards until you hear click sound and next install

the retaining clip.

Ceiling Installation

1

2

Ceiling installation with accesory

90mm

1

2

Wall Installation

Connections & Final Assembly
Power Connection N L

L N PE

To other luminaire

Pass the power cable through the grommet and connect it to the terminal block. L for live wire, N for 1 neutral and for ground.

Fasten and secure the power cable with the cable retainer accessory.

2

ON ON ON
ON ON

1234

1h

3h

(Default Position)

DS1

8h

Maintained Non-Maintained

Operation Operation

(Default Position)

The user can select one of the 3 available minimum autonomy durations 1 hour, 3 hours and 8 hours. The selection is achieved through Switches 2 & 3 of DS1. Two additional labels are included in the package, one for 3 hours duration (180) and one for 8 hours duration (480). Depending on the selected duration, the installer must replace the default 1 hour (60) label with one that has the required duration. Please take notice of the orientation of the label. The control of maintained or non maintained operation of the luminaire is achieved through Switch 4 of DS1. ATTENTION! The selection must be done while the luminaire is disconnected from AC and battery supplies.

3 Battery Connection
B

B A

Indications LED Status
GREEN RED Description (charge) (Fault)

Note:

Normal

Charging (autonomy test not possible while charging)

Mains off (battery not connected or charger fault)

1

Autonomy Test (Duration: 1h, 3h, 8h)

Battery Fault

Operational Test (Duration: 3s)

Light Source Fault

Battery Fault & Light Source Fault

Permanently ON Fast Blink Slow Blink Off

Non relevant

3

1

922502080_09_001 2

4

5

Note! After finishing the installation you must power the luminaire for at least 24 hours in order to

completely charge the battery. The rated autonomy duration can be achieved after that time.

2

Battery Replacement

It can be done only by a competent person and after the mains interruption. 1. Disassembly the luminaire. 2. Disconnect the battery and install a new one of the same type and characteristics. 3. Re-assembly the luminaire.

922502080_09_001 3

922502080_09_001

Dimensional drawing ZLD PRO-20 268 x 52 x 156 (mm) ZLD PRO-30 318 x 52 x 214 (mm)

156 214

268

52

318

5

23

50 130
Optional Mounting Accessories (Upon Request)
A-1130 Ceiling mounting rod accessories (1m) A-1131 Ceiling mounting rod accessories (0,5m) A-1132 Ceiling mounting rod accessories (0,25m) A-1133 Wall mounting accessories (Flag mounting) A-3136 Accessories for hanging installation 2.5m A-1140 Wall or ceiling mounting accessory for ZLD PRO-20 A-1141 Wall or ceiling mounting accessory for ZLD PRO-30
NOTE: LED= Light Emitting Diode LABELING EXPLANATION: X: Self contained 1: Maintained/Non maintained operation () A: Including test device E: With non- replacable lamp(s) and/or battery F: Automatic test gear complying with IEC 61347-2-7 denoted EL-T G: Internally illuminated safety sign 60: 1 hour duration 180: 3 hours duration 480: 8 hours duration
X 1 AEFG 60
() Maintained operation: The luminaire lights its illumination source, when it is powered by the mains power supply or not. Non Maintained operation: The luminaire lights its illumination source, only in power supply’s failure.
ATTENTION The light source of this luminaire is not user replaceable. When the light source reaches its end of life the whole luminaire shall be replaced.

Technical Characteristics

ZLD PRO-20

ZLD PRO-30

OPERATION VOLTAGE

220 – 240V AC / 50-60Hz

MAXIMUM POWER CONSUMPTION

4.6W / 4.9VA

SUPPLY CURRENT

23mA

U-OUT

10V

Prated (1h/3h/8h)

1.5W / 0.65W / 0.25W

Irated (1h/3h/8h)

135mA/ 65mA /25mA

MAX. OPERATION CIRCUIT VOLTAGE

13V

WIRE CROSS SECTION

0.8 – 2.5mm2

MINIMUM POWER FACTOR

0.87

INSULATION BETWEEN SUPPLY & CONTROL TERMINALS

Basic Insulation

INSULATION BETWEEN SUPPLY & BATTERY CIRCUIT

Basic Insulation

BATTERY (Ni-MH)

3.6V / 1200mAh

BATTERY PROTECTION

Deep discharge and overcharge protection The control gear will recharge the battery normally after the test of 22.3

MIN. MAX. DISCHARGE VOLTAGE

3V – 4.5V

MIN. MAX. DISCHARGE CURRENT (1h/3h/8h)

80-605mA

MIN. MAX. CHARGE CURRENT

100-120mA

TRICKLE CHARGE VOLTAGE/CURRENT

4.6V-45mA

MAX CHARGER VOLTAGE

4.9V

INDICATIONS/CONTROLS

LED Fault, LED Charge / Test Button

CHARGE TIME

24 hours

MINIMUM DURATION

1 hour , 3 hours manually selected (default 1hour)

LIGHT SOURCE

12 White LED

20 White LED

LIGHT SOURCE LUMINOUS FLUX (MAINS)

260lm

280lm

LIGHT SOURCE LUMINOUS FLUX (EMERGENCY) 1h: 260lm / 3h: 80lm / 8h: 30lm 1h: 280lm / 3h: 120lm / 8h: 40lm

DEGREES OF COVER PROTECTION

IP40

PRODUCED IN ACCORDANCE WITH

EN 60598-1, EN 60598-2-22, 55015, 61547, 61000-3-2, 61000-3-3

OPERATION TEMPERATURE RANGE CONTROL GEAR MAX. TEMPERATURE: tc

50OC at U3

5 – 40OC

62OC at Q3

VIEWING DISTANCE (as safety sign)

20m

30m

RELATIVE HUMIDITY

Up to 95%

CONSTRUCTION MATERIAL

Aluminium, ABS/PC, Acrylic Plate

EXTERNAL DIMENSIONS (L x W x H)

268 x 52 x 156 mm

318 x 52 x 214 mm

WEIGHT

700gr

950gr

GUARANTEE

3 years (1 year for the battery)

CONTROL GEAR WITH AUTOMATIC

TEST FUNCTION

LED Characteristics

MANUFACTURER MODEL NUMBER VOLTAGE RANGE NOMINAL POWER (1h / 3h / 8h) CONNECTIONS TEMPERATURE (tc)
Warranty

Olympia Electronics S.A.

0505233

0101243

10V – 14V

8.4V – 12.4V

1.5W / 0.65W / 0.25W

1W / 0.30W / 0.10W

Built-in main board

45OC max. across the board

Olympia Electronics guarantees the quality, condition and operation of the goods. The period of warranty is specified in the official catalogue of Olympia Electronics and also in the technical leaflet, which accompanies each product. This warranty ceases to exist if the buyer does not follow the technical instructions included in official documents given by Olympia Electronics or if the buyer modifies the goods provided or has any repairs or re-setting done by a third party, unless Olympia Electronics has fully agreed to them in writing. Products that have been damaged can be returned to the premises of our company for repair or replacement, as long as the warranty period is valid. Olympia Electronics reserves the right to repair or to replace the returned goods and to or not charge the buyer depending on the reason of defection. Olympia Electronics reserves the right to charge or not the buyer the transportation cost.

European manufacturers

ZLD PRO-20 ZLD PRO-30
SELF TESTING MAINTAINED/NON MAINTAINED EDGE EMERGENCY ILLUMINATION SIGNS

IP40 ST

M

NM 260/80 30lm

280/120 40lm

Ni-MH

1/3/8h

5 to
40oC 20m

30m

Thank you for your trust in our products

Olympia Electronics – European manufacturer