BROILMASTER SBG2500-1 Gas Grill Owner’s Manual
- July 10, 2024
- Broilmaster
Table of Contents
SBG2500-1 Gas Grill
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Specifications
- Model: Broilmaster SBG2801-1
- Gas Type: Propane or Natural Gas
- Dealer Phone No.: [Insert Dealer Phone Number]
- Date of Purchase: [Insert Date of Purchase]
Product Information
The Broilmaster SBG2801-1 Gas Grill is designed for outdoor
cooking pleasure. It comes with various parts and hardware for
assembly and installation.
Assembly Instructions
-
Ensure all parts are included as per the hardware package
list. -
Refer to the parts view diagram to identify each
component. -
Follow the step-by-step instructions in the manual for proper
unpacking, assembly, and installation. -
Use leather work gloves for handling parts with sharp
edges.
Usage Instructions
-
Read the manual thoroughly before installing and using the
grill. -
Keep the manual for future reference, especially for cleaning
and maintenance. -
Ensure proper installation to prevent personal injury or
property damage. -
If you smell gas, follow the safety precautions outlined in the
manual.
Frequently Asked Questions (FAQ)
Q: What should I do if I smell gas while using the grill?
A: If you smell gas, immediately shut off the gas supply,
extinguish any open flame, open the grill lid, and contact your gas
supplier or fire department if the odor persists.
Q: Can I use gasoline or flammable liquids near the grill?
A: No, do not store or use gasoline or other flammable vapors
and liquids near the grill to ensure safety.
Q: Are there any precautions during assembly?
A: Yes, parts may have sharp edges, so wear leather work gloves
and handle components carefully during unpacking, assembly, and
installation.
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Broilmaster SBG2801-1 Owner’s Manual
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SBG2500-1, SBG2501-1 and SBG2801-1 Gas Grill Owner’s Manual
GAS-FIRED
Page 1
IMPORTANT This manual should be read thoroughly by the person installing the
grill and all persons who will use and maintain the grill. The installer
should be sure the manual is left in the possession of the user. The user
should retain this manual for future reference when using or cleaning the
grill and to properly identify any repair parts that may be required.
WARNING Reference this manual for proper installation and maintenance
instructions. Improper installation, adjustment, alteration, service or
maintenance can cause personal injury or property damage. For assistance or
additional information consult a qualified installer, service agency or the
gas supplier.
CAUTION: FOR YOUR SAFETY IF YOU SMELL GAS:
1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open the
grill lid. 4. If odor continues, immediately call your gas supplier
or fire department. 5. Do not touch electrical switches.
CAUTION: FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance. 2. An LP cylinder not connected for use shall not be stored in the
vicinity of this or any other appli-
ance.
CAUTION: Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.
WARNING Superb by Broilmaster® Gas Grills must ONLY use propane cylinders equipped with an Overfill Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders. An overfilled or improperly filled propane cylinder can be dangerous.
Page 2
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Congratulations!
Welcome to the beauty and durability of a Superb by Broilmaster® Gas Grill.
At Broilmaster, we continually strive to enhance the performance and quality
of our products for your grilling enjoyment. Every effort will be made to
ensure that Broilmaster continues to be your
choice as the grill of the future.
Whether you are at the lake or in the privacy of your own backyard, the Superb
by Broilmaster® Gas Grill performs far beyond the ordinary and is designed to
provide your family with years of
outdoor cooking pleasure.
Thank You!
Broilmaster® is a registered trademark of Empire Comfort Systems, Inc. 918
Freeburg Ave. Belleville, Illinois 62220 Telephone
800-851-3153
SBB00101-1-1007
Page 3
TABLE OF CONTENTS
Congratulations!
You have chosen the finest grill for your outdoor cooking pleasure. Please
take time to read this entire manual before assembling your Superb by
Broilmaster® Gas Grill.
SECTION
PAGE
Hardware Package …………………………………………………………………………………………………………………………5 Parts View …………………………………………………………………………………………………………………………………….6 Parts List ………………………………………………………………………………………………………………………………………7 Grill Assembly ………………………………………………………………………………………………………………………………8 Cart & Grill Assembly ……………………………………………………………………………………………………………… 9-10 Rotisserie Installation for SBG2501-1 and SBG2801-1………………………………………………………………. 11-12 Propane Gas Grills …………………………………………………………………………………………………………………. 13-14 Gas Conversion to Natural Gas………………………………………………………………………………………………………15 Operation………………………………………………………………………………………………………………………………. 16-17 Maintenance ………………………………………………………………………………………………………………………………..18 Troubleshooting …………………………………………………………………………………………………………………………..19 Warranty Terms ……………………………………………………………………………………………………………………………20 Service Notes ………………………………………………………………………………………………………………………… 21-23
Your Superb by Broilmaster® Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s right side of the cart. For your convenience, complete this section for future reference when contacting your dealer.
Model No. Serial No. Gas Type: Propane
Natural
Dealer Dealer Phone No. Date of Purchase
Page 4
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HARDWARE PACKAGE
3/4″ Screw (16) 1/2″ Screw (34) 1/4″ Scew (2)
Lock Washer (48) “AA” Battery (1)
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Page 5
PARTS VIEW
All repair part orders should be placed through your local Broilmaster®
dealer. To locate a dealer in your area, contact Broilmaster Customer Service
at 800-851-3153 or www.broilmaster.com.
To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Serial Number,
Part Name, Part Number, and Quantity of parts needed.
1
2 3
3
5
6 15
18 17 16
23
20
50
19 22 21
35 37
36 42 43
4
10
12
13
7
8
11 9
14
21
30 29 28 25 24
24
25 26 27
23
28 29 31
22
32 33
38 39
33 34
40 41
34 49
45 41
47
Page 6
44 44 43
48 46
48 SBB00101-1-1007
Index No.
SBG2500
1
SBB00014
2
SBB00011
3
SBB00013
4
SBB00076
5
–
6
–
7
–
8
–
9
–
10
–
11
–
12
–
13
SBB00054
14
SBB00052
15
–
16
–
17
–
17
–
18
–
19
–
20
–
21
SBB00044
22
SBB00042
23
SBB00046
24
SBB00050
25
SBB00051
26
SBB00089
27
SBB00039
28
SBB00030
28
SBB00031
29
SBB00037
30
–
31
SBB00047
32
SBB00034
33
SBB00033
34
SBB00032
35
SBB00015
36
SBB00021
37
SBB00025
38
SBB00022
39
SBB00029
40
SBB00027
41
SBB00010
42
SBB00019
43
SBB00018
44
SBB00094
45
SBB00009
46
SBB00001
47
SBB00004
48
SBB00007
49
B069756
50
SBB00106
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Part Number
SBG2501
SBB00014 SBB00011 SBB00013 SBB00077 SBB00064 SBB00065 SBB00066 SBB00068
SBB00069 SBB00092 SBB00071 SBB00070 SBB00055 SBB00102 SBB00057 SBB00063
SBB00072 SBB00074 SBB00059 SBB00060 SBB00061 SBB00045 SBB00043 SBB00046
SBB00050 SBB00051 SBB00090 SBB00040 SBB00030 SBB00031 SBB00037 SBB00038
SBB00048 SBB00035 SBB00033 SBB00032 SBB00016 SBB00023 SBB00025 SBB00024
SBB00029 SBB00027 SBB00010 SBB00019 SBB00018 SBB00094 SBB00009 SBB00002
SBB00005 SBB00007 B069756 SBB00106
PARTS LIST
SBG2801
SBB00014 SBB00012 SBB00013 SBB00078 SBB00064 SBB00065 SBB00067 SBB00068
SBB00069 SBB00092 SBB00071 SBB00070 SBB00056 SBB00102 SBB00058 SBB00063
SBB00073 SBB00075 SBB00059 SBB00060 SBB00062 SBB00045 SBB00043 SBB00046
SBB00050 SBB00051 SBB00091 SBB00041 SBB00030 SBB00031 SBB00037 SBB00038
SBB00049 SBB00036 SBB00033 SBB00032 SBB00103 SBB00023 SBB00026 SBB00024
SBB00029 SBB00028 SBB00010 SBB00020 SBB00018 SBB00094 SBB00009 SBB00003
SBB00006 SBB00008 B069756 SBB00106
Description
THERMOMETER LID NUT AND LID WARMING RACK ROTISSERIE MOTOR ROTISSERIE MOTOR
BRACKET ROTISSERIE ROD ROTISSERIE FORKS ROTISSERIE ROD BUSHING & SCREW JAMB
NUT ROTISSERIE COUNTERBALANCE ROTISSERIE ROD HANDLE COOKING GRATE FLAME TAMER
ROTISSERIE BURNER BACK COVER ROTISSERIE THERMOCOUPLE SHIELD ROTISSERIE ORIFICE
LP ROTISSERIE ORIFICE NAT ROTISSERIE THERMOCOUPLE ROTISSERIE ELECTRODE
ROTISSERIE BURNER SIDE SHELF BRACKET & PIN SIDE SHELF CUTTING BOARD MAIN
BURNER ELECTRODE MAIN BURNER RADIATION SHIELD MANIFOLD MAIN BURNER ORIFICE LP
MAIN BURNER ORIFICE NAT MAIN BURNER VALVE ROTISSERIE VALVE IGNITER CONTROL
PANEL BEZELS KNOBS GREASE TRAY CART PANEL LEFT CART BACK PANEL CART PANEL
RIGHT TANK RING CART CROSS BEAM MAGNET CART BOTTOM CASTER LOCKING CASTER TOWEL
HOLDER DOOR ASSEMBLY LEFT DOOR ASSEMBLY RIGHT DOOR HANDLE HOSE AND REGULATOR
FLAME CARRY OVER
Page 7
GRILL ASSEMBLY
Before You Begin
This grill requires some assembly and installation. Follow all instructions.
If you purchased an accessory with your Superb by Broilmaster® Gas Grill,
follow the instructions provided with the accessory for assembly and
installation. If an instruction refers to a step that is not required for your
grill model, please continue to the next step.
CAUTION: FOR YOUR SAFETY Parts may have sharp edges. Wear leather work gloves
and handle parts carefully during the unpacking, assembly and installation.
Recommended Tools These items are recommended for the assembly of your grill:
· Phillips screwdriver · Soapy water solution (to test for leaks)
Grill Mountings
Refer to the instructions provided with each accessory for assembly,
installation, and mounting procedures.
Gas Consumption on Grill Burners
Each Main Burner
HI
LO
Rotisserie Burner
SBG2501-1
SBG2801-1
Optional Side Burner HI
LO
12,000 BTU/Hr 6,500 BTU/Hr 8,000 BTU/Hr 12,000 BTU/Hr 13,000 BTU/Hr 5,750 BTU/Hr
Page 8
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CART AND GRILL ASSEMBLY
1. Place cart bottom face-down on a non-abrasive surface. 2. Attach two
locking casters to front of cart bottom with four (4)
lock washers, and 3/4″ screws per locking caster. See Figure 1. 3. Attach two
(2) non-lock casters to back of cart bottom with four (4) washers, and 3/4″
screws per caster. See Figure 1.
8. Place bottom pivot pins on doors into cart bottom and snap spring-loaded top pivot pins into door brace. See Figure 3.
Figure 1 4. Place cart bottom face-up. Lock front casters. 5. Attach cart back
to back of cart bottom with two (2) lock
washers and 1/2″ panel screws. See Figure 2. 6. Attach cart side panels to
cart back with two (2) lock washers
and 1/2″ screws per cart side. Then, attach side panels to the cart bottom
with two (2) lock washers and 1/2″ screws per side. See Figure 2. 7. With
flange on door brace positioned upward, attach door brace to cart sides with
four (4) 1/2″ screws. See Figure 2.
Figure 3
10. Place grill head onto cart. Attach grill head to cart from inside of the
grill with four (4) lock washers, and 1/2″ screws. See Figure 4. CAUTION:
Assure that gas line does not get trapped under body.
Figure 2 SBB00101-1-1007
Figure 4 Page 9
CART AND GRILL ASSEMBLY (cont.)
10. Pull clips off the pin which attaches the side shelf mounting bracket to
the side shelf and remove pin. Remove brackets from side shelves. Attach two
side shelf brackets to each cart side with four (4) lock washers and 1/2″
screws per side shelf bracket. See Figure 5.
11. Insert and attach side shelves into side shelf brackets with one pin and
clip into the top opening on each side. See Figure 5.
13. Place flame tamers over burners. Pins on burner box fit through holes on
flame tamer. See Figure 7.
14. Place cooking grids into grill. See Figure 7. 15. Place warming rack on
top of grill body side walls. See Figure
7.
Figure 5
Figure 7
16. Remove ignitor button, insert AA battery positive side facing out,
replace ignitor button. See Figure 8.
12. Fit screw head on cutting board to the opening on side shelf and lay the cutting board down. See Figure 6.
- Figure 8
Page 10
Figure 6
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ROTISSERIE INSTALLATION for SBG2501-1 & SBG2801-1
The Infrared burner (Rotisserie burner) is for rotisserie cooking only. Warning: Never use the main burners while using the Infrared Back Burner, as this could result in igniting the drippings, or overheating your grill. Remove warming rack and cooking grids. 1. Remove all components from the carton. See Figure 9.
MOTOR MOTOR BRACKET
ROD
ROD HANDLE
4. Slide a rotisserie fork onto each end of the spit. See Figure 12.
5. Adjust spacing between rotisserie forks to accommodate your food. Tighten
the thumbscrews to secure the holding forks.
6. Slide the bushing onto threaded end of spit. Insert spit into slot of
motor on left side of grill and place bushing into slot on right side of
grill. Tighten thumbscrew on bushing. See Figure 12.
FORKS
ROD BUSHING & SCREW JAMB NUT
JAMB NUT
COUNTER BALANCE
Figure 9 2. Attach the motor bracket to the left side of the grill with two
(2) lock washers, and 1/4″ screws. See Figure 10.
Figure 12 7. Screw jamb nut to the threaded side of spit. Slide counterbal-
ance onto threaded end of spit. The counterbalance will remain to the outside
of the grill. Screw second jamb nut into the spit to hold counterbalance in
place. See Figure 13. 8. Attach handle onto spit. See Figure 13.
Figure 10 3. Slide motor into position on motor bracket. See Figure 11.
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Figure 11
Figure 13
Page 11
ROTISSERIE INSTALLATION for SBG2501-1 & SBG2801-1
Using the Ignitor
Caution: If burner fails to light after 5 seconds, turn the burner OFF for 5 minutes, to allow the gas to clear, then try again.
Attention: You must use the control knob that is second from the left side of grill to ignite the rotisserie.
1. Turn the control knob clockwise
to the OFF posi-
tion.
2. Turn ON gas supply to grill.
3. With the grill lid open, push and turn the rotisserie control
knob counterclockwise
to ON.
4. Push and hold the ignitor button until the rotisserie burner
ignites.
Attention: When igniting the rotisserie burner, hold rotisserie control knob in for 30 seconds in order to energize the thermocouple.
5. If rotisserie burner does not ignite, turn rotisserie control knob
clockwise
to the OFF position. Turn OFF gas supply
to grill. Refer to Troubleshooting section in this manual.
Before rotisserie cooking you will need to remove the warming rack and the Cooking Grids from your grill. When Rotisserie Cooking you can place a Cooking pan under the food to be cooked. This will capture the drippings and keep your grill clean of excess grease which could cause a fire. Use caution when moving a cooking pan containing hot oils.
The Rotisserie Motor is rated to turn a maximum load of 12 pounds.
Warnings:
Never use the Rotisserie Motor in the rain, and never use it if it has become wet.
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie Motor.
Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard would then result.
Never permit an electrical supply cord or gas supply line to contact any heated surface of this grill.
WARNING The Rotisserie Motor must be electrically grounded in accordance with
local codes or, in the absence of local codes, with the National Electric
Code, ANSI/NFPA 70. Keep the Rotisserie Motor electric cord away from the
heated surface of the grill. Do not operate the Rotisserie with a damaged cord
or plug, or if the Rotisserie malfunctions or has been damaged in any manner.
Call the Customer Service for replacement. The power supply cord has a 3-prong
grounded plug. For your personal safety do not remove the grounding prong. It
must be plugged into a mating 3-prong grounding type receptacle, grounded in
accordance with the National Electrical Codes and local codes and ordinances.
If an extension cord is used, it must be properly grounded and suitable for
use with Outdoor Appliances. Keep the extension cord connection dry, off of
the ground and out of the reach of children. When the Rotisserie Motor is not
in use, remove and store in a dry area.
Page 12
Rotisserie Use Warning: Do not operate the side burner option simultaneously
with the rotisserie. The side burner will melt the rotisserie handle. Secure
meat firmly to the spit rod with meat holders (It may be necessary to tie fowl
and rolled roasts to retain their shape for even rotation). To ensure proper
rotation, it is important to adequately balance and fasten the meat or fowl
onto the spit rod. Before heating the grill, rotate the spit rod and meat
manually a few times. If out of balance, attach the counterbalance assembly to
the spit to even out the weight and rotate again. During cooking, adjust the
meat holders if the meat shrinks and pulls away from the spit rod. Use gloves
and caution to prevent burns. Be certain that the rotisserie brackets and
motor are secured in place, then light the burner and close the grill lid for
preheating. After preheating, place the loaded spit rod into position. Start
the rotisserie motor and make certain the food is properly balanced. Close the
grill lid. Note: Beef and pork roasts and certain types of fowl will release a
considerable amount of fat and juice in the process of cooking and are
therefore “self-basting.” Lean meat and chicken will taste better if basted
occasionally with melted butter, margarine, salad oil, barbeque sauce or a
sauce of your own preference. The exact degree of “doneness” can be determined
by the use of a meat thermometer. ROTISSERIE COUNTERBALANCE
Figure 14 SCREW JAMB NUTS ONTO ROD UNTIL SNUG AGAINST COUNTERBALANCE.
COUNTERBALANCE CAN BE ADJUSTED VERTICALLY FOR BEST WEIGHT DISTRIBUTION.
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PROPANE GAS GRILLS
Grill Location
When choosing the ideal location for your Superb by Broilmaster® Gas Grill,
remember this grill is designed for outdoor use ONLY.
You should never install or operate your grill in any building, garage, or
other enclosed area.
For your safety, this grill should not be installed or operated under any
combustible materials, such as carports, covered porches, awnings, or
overhangs.
Never install or operate your grill in or on any recreational vehicle or boat.
CAUTION: The installation and operation of this grill at clearances less than
specified below may lead to the possibility of fire, property damage, or
personal injury.
A minimum clearance of 6 inches is required from the side shelves of the grill
to any combustible material.
A minimum clearance of 16 inches is required from the back of the grill to any
combustible material.
Some examples of combustible materials are a wall, a fence, patio furniture,
or the wall of your home.
The area surrounding the grill should be clear to ensure proper ventilation.
Do not obstruct the flow of combustion and ventilation air in any way. The
ventilation openings on the propane cylinder enclosure must also remain free
and clear of debris.
Portable grills should be level and positioned away from direct wind prior to
each use.
WARNING: Do not install or operate this grill where gasoline or other
flammable materials are used or stored. Failure to comply with this warning
could result in explosion or fire causing property damage or personal injury.
Gas Type
Never use Liquid Propane (LP) gas with a grill designed for Natural gas, or
Natural gas with a grill designed for Liquid Propane gas. The type of gas
required for your grill can be determined from the product identification
label located on the grill’s right side panel of the cart. Questions regarding
different types of gases should be directed to your gas supplier.
Cylinder Requirements
Your Superb by Broilmaster® Gas Grill requires a standard twenty (20) pound
propane gas cylinder.
The maximum height allowable for a replacement cylinder is approximately
twelve (12″) inches (30.5 centimeters).
The propane gas cylinder must be: 1. Constructed and marked in accordance with
the specifications
for LP gas cylinder of the U.S. Department of Transportation (D.O.T.) or the
National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for
Transportation of Dangerous Goods; and Commission as applicable. 2. Provided
with a listed overfilling protection device (OPD).
SBB00101-1-1007
3. Provided with a listed safety device having direct access with the vapor
space of the cylinder and the cylinder supply system must be arranged for
vapor removal.
4. Provided with a shutoff valve terminating in a valve outlet as specified
in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections, ANSI
CGA-V-1.
5. Provided with a plug to effectively seal off the cylinder outlet when the
cylinder is being stored or transported.
6. Provided with a collar to protect the cylinder valve.
Caution: Do not use a propane gas cylinder which has a capacity greater than
twenty (20) pounds with this grill and side burner.
Propane Cylinder Safety
Liquid Propane (LP has a long history of safe use when the safety precautions
provided in this manual are followed.
Failure to follow these safety precautions could result in a fire or explosion
causing property damage or personal injury.
Propane gas cylinders should always be handled, stored, and transported with
extreme caution in a secured upright position.
Never attempt to use or repair a propane gas cylinder that has been damaged.
Never attempt to use or repair a cylinder with a faulty or damaged valve
outlet. A cylinder that has been dropped, dented, or otherwise damaged must be
replaced.
A propane gas cylinder should never be transported in the passenger area of a
vehicle.
Keep cylinders out of direct sunlight and never apply any other source of
direct heat to them.
When refilling your cylinder, always insist on a reputable, qualified gas
dealer. Your propane gas cylinder is filled by weight, and should never exceed
eighty (80%) percent of its weight limit. If the cylinder is not completely
empty, the gas dealer must make necessary adjustments to ensure it is not
overfilled. Never use an overfilled Propane gas cylinder.
Cylinder Storage
Your grill must be stored outdoors in a well ventilated area if the cylinder
is attached to it.
Disconnected cylinders must have a threaded valve plug tightly installed and
must not be stored in any building, garage, or other enclosed area.
Flammable materials (gasoline, grill covers, etc.) must not be stored in the
cylinder enclosure.
Always store Propane cylinders in a secured upright position, out of reach of
children.
Connection Requirements
Caution: Never use Liquid Propane (LP) gas in a grill designed for Natural
gas, or Natural gas in a grill designed for Liquid Propane gas. Questions
regarding different types of gases should be directed to your local gas
supplier.
Page 13
PROPANE GAS GRILLS (cont.)
Installation must conform to local codes or, in the absence of local codes,
with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be
in accordance with CAN/CGA-B149.2 Propane Installation Code, or CAN/CGA-B149.1
Natural Gas Installation Code, and local codes where applicable. Consult your
local gas supplier or propane gas dealer for code regulations and recommended
procedures.
Warning: Superb by Broilmaster® Gas Grills require Liquid Propane (LP)
cylinders equipped with an Overfill Protection Device (OPD). An overfilled or
improperly filled Propane cylinder can be dangerous.
Always use the pressure regulator and hose assembly supplied with your Propane
gas grill.
Note: Not all valve and cylinder combinations are compatible. Check warning
tag on valve and cylinder as well as external fitting threads.
All Broilmaster pressure regulators and hose assemblies require Propane
cylinders with a Type 1 connection device as illustrated. See Figure 16.
Pressure Regulator and Hose Assembly
The pressure regulator has an outlet pressure of not more than eleven (11″)
inches water column. It must be connected to the Propane gas cylinder’s female
valve outlet before the grill can be operated.
Caution: Operation of a propane gas grill without the pressure regulator and
hose assembly will cause gas leaks which could lead to fire or explosion,
resulting in property damage or personal injury.
The pressure regulator’s fitting must remain clean and free of nicks and
scratches. A dirty, nicked or scratched fitting can cause a gas leak,
resulting in an explosion or fire. Use only genuine Broilmaster® replacement
parts unless otherwise specified by the manufacturer.
Connecting to Propane Gas / Cylinder Retention Means
Attention: Propane gas cylinders that are acceptable for use with this grill
must comply with “Cylinder Requirements” section and “Connection Requirements”
section (Pages 13-14.)
Lift up the tank ring. Position the cylinder in the opening at the bottom of
the cart then fit the tank ring out side of the tank. See Figure 15.
Figure 15 Attach the pressure regulator to the Propane gas cylinder’s valve
using the plastic handwheel. Tighten in a clockwise motion to achieve a gas
tight seal. See Figure 16.
Clockwise Figure 16
Caution: Do not use a wrench or any other tool to tighten. Use of a wrench or
other tool will damage the plastic handwheel. Fit hose to the hook inside of
the right side panel. See Figure 17.
Page 14
Figure 17
To disconnect the Propane gas cylinder, turn OFF the cylinder’s valve and the
grill’s control valve. Remove the regulator by turning the plastic handwheel
counterclockwise.
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GAS CONVERSION TO NATURAL GAS
A conversion kit to natural gas is included with your grill.
1. Remove cooking grids and flame tamer from grill. 2. Use allen wrench
supplied in conversion kit to remove control
knobs. 3. Remove control panel (4 Phillips screws).
Figure 18 4. Use a 7mm socket or wrench to remove all LP gas orifices
marked 1.02 from gas valves. 5. Install natural gas orifices marked 1.51 into
gas valves. Apply
pipe compound to threads on orifices prior to installation. 6. Attach left
side of control panel to grill with two (2) Phillips
screws from Step 3. Carefully insert left burner orifice into left burner.
Continue to carefully insert the remaining orifices into the burners. Attach
right side of control panel to grill with two (2) Phillips screws from Step 3.
7. The low input adjustment screws are located inside the main burner valve
stems. Use small screwdriver supplied in conversion kit to turn each
adjustment screw clockwise 1/4 turn (90 degrees). Attention (SBG2501 and
SBG2801 Only): The valve stem that is second from the left side of the grill
is the rotisserie valve stem and it will not be adjusted. 8. Remove rotisserie
burner back cover (5 Phillips screws – four on the back and one on inside top
of the back of the grill). 9. Use a 14mm wrench or adjustable wrench to remove
LP gas rotisserie orifice marked 0.84 for SBG2501 and 1.02 for SBG2801 from
orifice fitting. 10. Install natural gas rotisserie orifice marked 1.18 for
SBG2501 and 1.51 for SBG2801 into orifice fitting. Apply pipe compound to
threads on orifice prior to installation. 11. Remove the hose and regulator
from the gas connection on grill with an adjustable wrench. 12. Connect the
grill to the natural gas supply. 13. Attention: Before lighting your grill
check all gas connections including the adjustment screws in valve stems for
gas leaks with a soapy water mixture. Caution: Do not use the grill if a gas
leak is detected until gas leak is corrected. If a gas leak can not be
stopped, do not use
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grill. You must contact a qualified repair person. 14. Replace back panel (5
Phillips screws from step 8). 15. Replace all control knobs with allen wrench.
16. Apply the completed conversion label adjacent to the rating
plate label on the right side panel of the cart. 17. The natural gas inlet
pressure at the grill is to be set at 7.0″ of
inlet pressure. 18. Ignite burners on grill and observe flame pattern. If
flame is
yellow in color or flame is lifting off burner, the air shutter on burners
will require adjustment. 19. Turn OFF (but do NOT remove) natural gas supply
to grill. 20. Loosen (but do NOT remove) two (2) Phillips screws at end of
each burner. Lift upward and pivot burner out of grill. 21. Loosen Phillips
screw at air shutter. Air shutter for natural gas should have about 1/4″
opening. Open air shutter for a yellow flame or close air shutter for a
lifting flame. Tighten Phillips screw at air shutter. 22. Replace burners into
grill. Tighten two (2) Phillips screws at end of each burner. 23. Ignite
burners on grill to verify burner flame characteristics.
Installation must conform to local codes or, in the absence of local codes,
with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be
in accordance with CAN/CGA-B149.1 Natural Gas Installation Code, and local
codes where applicable. Contact your local gas company for code regulations,
recommended procedures, and the installation of your grill’s gas supply line.
Caution: The grill and its individual shutoff valve must be disconnected from
the gas supply piping system during any system pressure testing at test
pressures in excess of 1/2 PSIG.
Caution: The grill must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or less than 1/2 PSIG.
Page 15
OPERATION
Checking for Gas Leaks
Check for gas leaks every time you connect your Superb by Broilmaster® propane
gas grill to a Propane gas cylinder, when a connected cylinder has not been
used recently, or when either a natural or propane grill is being used for the
first time.
Caution: Do not use a flame when checking for leaks. Checking for leaks with a
flame may lead to a fire or explosion, resulting in property damage or
personal injury.
To check for gas leaks: 1. Use dish washing liquid and a little water to make
a soapy
solution. 2. Turn OFF the knobs on the control panel. 3. Turn ON the gas at
the supply or cylinder. A hissing sound
indicates a leak. Turn OFF the gas and repair the leak. 4. Apply the soapy
water solution to all gas connections. 5. Look for bubbles. Bubbles indicate a
leak. 6. If there are bubbles turn OFF the gas and repair the leak. 7. Turn
the gas back ON and repeat the above procedures until
all leaks are repaired.
Air Shutter Adjustment
1. Remove cooking grids and flame tamers from grill. 2. Ignite burners on
grill and observe flame pattern. If flame is
yellow in color or flame is lifting off burner the air shutter on burner will
require adjustment. 3. Turn gas OFF and allow the grill to cool. 4. Loosen two
(2) Phillips screws at end of each burner. Lift upward and pivot burner out of
grill. 5. Loosen Phillips screw at air shutter. Open air shutter for a yellow
flame or close air shutter for a lifting flame. Tighten Phillips screw at air
shutter. 6. Replace burners into grill. Tighten two (2) Phillips screws at end
of each burner. 7. Ignite burners on grill to verify burner flame
characteristics.
to the OFF position. Turn OFF gas supply to grill. Refer to Troubleshooting section in this manual.
OPERATING INSTRUCTIONS Using Matches
Caution: If a burner fails to light after 5 seconds, turn the burner OFF for 5 minutes, to allow the gas to clear, then try again.
Attention: You must use the control knob on the right side of the grill to ignite the first burner. The second burner to be ignited will be the second from right side of grill and so forth, always moving from right to left.
Attention: The control knob that is second from left side of grill is
for the rotisserie. See Rotisserie Operation on page 12.
1. Turn the right control knob clockwise
to the OFF
position.
2. Turn ON gas supply to the grill.
3. Open the grill lid.
4. A match holder is attached on the inside of the right door. Place
a match into match holder. Insert burning match through the
lighter hole on right cart side. Place burning match adjacent
to right burner.
OPERATING INSTRUCTIONS Using the Ignitor
Caution: If a burner fails to light after 5 seconds, turn the burner OFF for 5 minutes, to allow the gas to clear, then try again.
Attention: You should use the center burner(s) to ignite the first burner, then move from center to both sides.
Attention: The control knob that is second from left side of grill is for the rotisserie. See Rotisserie Operation on page 12.
1. Turn the right control knob clockwise
to the OFF
position.
2. Turn ON gas supply to the grill.
3. With the grill lid open, push and turn the right control knob
counterclockwise
to HI.
4. Push and hold in the ignitor button until the right burner ig-
nites.
5. If right burner does not ignite, turn right control knob clockwise
Figure 19 5. Push and turn the right control knob counterclockwise
to HI. 6. If right burner does not ignite, turn right control knob clockwise
to the OFF position. Turn OFF gas supply to grill. Refer to Troubleshooting
section in this manual.
Page 16
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OPERATION (cont.)
Before Cooking
Before cooking on a grill for the first time, it should be “burned off” to
remove any oil residue from the manufacturing process.
1. Raise the grill lid. 2. Light grill burners. 3. Burn on HI for ten
minutes. 4. Close the lid and burn on HI for an additional ten minutes. 5.
Turn OFF gas. The grill is now ready for use.
Preheating
Before cooking on a gas grill, allow the grill to preheat on HI for 5 minutes
with the lid closed. This uses very little fuel and provides better flavor.
Electrical Accessories
If an electrical accessory (e.g. rotisserie) is used on your grill, the
accessory must be electrically grounded in accordance with local codes, or in
the absence of local codes, with the National Electric Code, ANSI/NFPA 70. In
Canada, the electrical accessory must be electrically grounded in accordance
with the applicable section of the current Canadian Electrical Code, CSA
C22.1.
Any electrical accessory should be equipped with a three-prong (grounding)
plug, and plugged into a properly grounded threeprong receptacle or wall
outlet. Do not cut or remove the grounding prong from the plug.
If an extension cord is required, use only a three-prong cord and plug into a
properly grounded receptacle as described above.
Do not expose an electrical accessory to water. Avoid using any electrical
accessory in wet weather as it may present a shock hazard.
Keep any electrical cord and fuel supply hose away from all heated surfaces.
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Page 17
MAINTENANCE
Cleaning the Grill Caution: To prevent injury, do not clean a hot grill.
Note: Do not use a commercial cleaner on the cooking grids. Do not brush grids
while they are hot. Do not scrape grids.
For baked on residue use a BRASS (NOT STEEL) brush on the cooking grids and
other components.
Burn Off This process is much like that used in self-cleaning ovens and is
most efficient when completed after each use of the grill.
Caution: Do not open the grill during the burn off process. Opening the grill
during the burn off process may cause a sudden grease fire flare up that could
burn your face and arms. Wait until the grill has cooled before opening.
1. Turn control knobs to HI. Close lid and allow the grill to burn for ten
minutes, or until no smoke is present. Do not allow the grill to burn for more
than 30 minutes.
2. Turn control knobs and gas supply to OFF and allow the grill to cool.
3. Wipe COOL grill with a damp cloth to remove soot.
Grill Bottom Periodically remove cooking grids and flame tamers to clean the
interior of the grill. Scrape off baked on residue with a putty knife or brass
brush and rinse with water. Clean the bottom air holes with a small knife.
Burner Maintenance Stainless steel burners often turn reddish brown after use.
This does not effect the performance of the grill. When cleaning the interior
of the grill, remove the burners and clean with a brass brush. Wash with water
and a mild detergent.
Electrode Position Igniter electrode tips need to be placed about 1/8″ from
the burner surface in order to work properly. Adjust accordingly if it is
misaligned. See Figure 20.
Grease Tray Empty periodically.
Exterior Clean regularly with a solution of mild detergent and hot water.
Superb by Broilmaster® protective covers are recommended. Stainless steel
components can be easily cleaned with a spray-on stainless steel cleaner found
in most hardware stores.
Venturi Tubes The venturi tubes allow air and gas to mix prior to burning,
thus ensuring an efficient flame. Spiders or other small insects may build
webs or nests inside the tubes obstructing air flow. Fire, or flashback, can
occur, in and/or around obstructed venturi tubes and can cause damage to
components beneath the grill or an unsafe condition. TO reduce risk,
inspections and cleaning should be performed at least twice monthly when
spiders are active. If the grill has been unused for an extended period of
time inspect the tubes before using the grill.
Clean Rotisserie burner and venturi tubes as follows: 1. Remove rotisserie
burner back cover (5 Phillips screws – 4 on
the back and 1 on the inside top). 2. Use a small flexible brush to remove any
debris from the
venturi tubes (interior of burners). 3. Replace rotisserie burner back cover.
1/8″ IGNITOR
BURNER
Page 18
Figure 20
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TROUBLESHOOTING
Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution.
Problem Burner will not light.
Inadequate grill temperature. Flames blow out Yellow flames.
Cause Gas injector not inserted in venturi tube.
Clogged gas injector.
Obstruction in gas line.
Spider webs in venturi tubes.
Misalignment of electrode. Out of gas.
Dead battery. Poor combustion. Misalignment of venturi tube and gas injector.
Inadequate gas pressure. Incorrect orifice/valve setting.
Cold grill.
Misalignment of burner tube and gas injector. Poor combustion. Extreme wind.
Air shutter improperly set. Spider webs in venturi tubes.
Seasoning salts on burner.
Oil film on burner.
Solution
Realign/engage gas injector with the venturi tube.
Remove gas injector from gas control assembly and clean.
For propane models, ensure gas valve on cylinder is OFF. Remove flexible hose
and blow out any debris.
Clean venturi tubes. See Maintenance Section..
Position electrode properly.
Refill LP gas cylinder. If natural model, turn on gas at source.
Replace with “AA” Alkaline battery.
Adjust air shutter.
Realign/engage gas injector with the venturi tube.
Contact gas supplier for assistance.
Refer to gas conversion instructions in this manual.
Preheat grill at least 5 minutes on HI with the grill lid closed.
Realign/engage gas injector with the burner tube.
Adjust air shutter.
Turn or shield grill.
Open air shutter.
Clean venturi tubes. See Maintenance Section.
Clean by washing burner with mild detergent.
Allow burner to operate on HI for 10 to 15 minutes.
SBB00101-1-1007
Page 19
WARRANTY TERMS
10 Years Against Rust-Through 5 Years Against Rust-Through
2 Years Against Rust-Through 1 Year Against Rust-Through
· Stainless steel grill lid, grill body and cart components. · Porcelain-
coated steel grill body
· Porcelain-coated cast iron cooking grids · Stainless steel burners · Painted
carts, mountings, and side burner housing · Infrared rotisserie burners ·
Stainless steel warming rack
· Stainless steel side burner assembly · Porcelain-coated steel flame tamer
· Paint and powder coating · All other parts not listed above
What Is Covered And For How Long From the date this Superb by Broilmaster Gas
Grill is first purchased, we will make available at our factory a free
replacement for any defective part covered by this warranty on the following
basis. Proof of purchase required. Warranty applies to original owner and is
not transferable.
What Is Not Covered
· Removal and reinstallation cost. · Labor for replacement or repairs. · The
costs of a service call to diagnose a problem. · Transportation and shipping
cost. · Surface corrosion. · Discoloration of stainless steel a normal
result from exposure to heat and weather is not covered under this warranty.
· Damage caused by dropping, scraping, or abrasive cleaning voids the warranty
for all cooking grids. · Chips in the paint and porcelain coatings are not
covered under warranty. Regular maintenance and cleaning – including the
use of a grill cover will help keep your grill looking great for years. ·
Grills and finishes damaged by abrasive cleaning, improper installation,
improper storage, accident, misuse, abuse, alteration,
commercial use, and unusually harsh environmental conditions. Harsh conditions
could include, but are not limited to: continual seawater spray, direct
contact with pool chemicals or lawn chemicals, direct contact with corrosive
materials. · Inoperable due to improper or lack of cleaning.
This warranty does not imply or assume any responsibility for consequential
damages that might result from misuse, or improper installation of this
cooking appliance. This warranty covers only claims involving defective
workmanship or materials. A bill of sale, cancelled check, or payment record
should be kept to verify purchase date and establish warranty period. Note:
Empire Comfort Systems is committed to continuous product improvement.
Materials and specifications are subject to change without notice.
Page 20
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SERVICE NOTES
SBB00101-1-1007
Page 21
SERVICE NOTES
Page 22
SBB00101-1-1007
SERVICE NOTES
SBB00101-1-1007
Page 23
Page 24
THE MOST DURABLE GRILL KNOWN TO MAN
BROILMASTER®
A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave.
Belleville, Illinois 62220 Phone:
1-800-851-3153 FAX:
1-800-443-8648
VISIT OUR WEB SITE AT WWW.broilmaster.com
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References
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