Druck DPI 610E-HC Portable Pressure Calibrator Instruction Manual

Druck DPI 610E-HC Portable Pressure Calibrator

Specifications

• Product: DPI 610E Pressure Calibrator
• Models: DPI 610E-HC, DPI 610E-SHC, DPI 610E-PC, DPI 610E-SPC
• Pressure Range:
  • DPI 610E-HC & DPI 610E-SHC: 70 – 1000 bar (1000 – 15000 psi) (7 – 100 MPa)
  • DPI 610E-PC & DPI 610E-SPC: 0.35 – 35 bar (5 – 500 psi) (0.035 – 3.5 MPa)
• Calibrator Type: Hydraulic (Non-IS), Hydraulic (IS), Pneumatic (Non-IS), Pneumatic (IS)
• Features: Handheld, in-built pressure generation manual pump, electrical measurement and simulation

Product Usage Instructions

Safety Warnings and Cautions

• Operators should read and obey all local Health and Safety regulations and Safe Working Procedures or Practices before using the instrument.
• Before using the DPI 610E, ensure you have read and understood the Safety section, user manual, and all instructions provided.
• Installation of the calibrator should be carried out by qualified plant installation technicians in compliance with all local safety procedures and installation standards.

Operating Instructions

1. Connect the pressure sensor or transmitter to be calibrated to the appropriate measurement terminals of the DPI 610E.
2. Select the desired pressure range on the calibrator based on the specifications of the sensor/transmitter.
3. Use the in-built pressure generation manual pump to apply pressure to the connected device.
4. Monitor the pressure readings on the calibrator’s display and adjust as necessary to match the desired calibration values.
5. Once calibration is complete, disconnect the device and power off the calibrator.

Frequently Asked Questions (FAQ)

• Q: Can I use the DPI 610E in an enriched oxygen environment?
  A: No, it is not safe to use the DPI 610E in an enriched oxygen environment as it can cause an explosion.

• Q: What should I do if I encounter a dangerous liquid or gas mixture during calibration?
  A: Make sure that the DPI 610E is safe to use with the proposed media. Do not proceed if there is a risk of explosion due to contamination.

DPI 610E
DPI 610E – IS
Portable Pressure Calibrator Quick Start & Safety Manual

Druck.com

A1

A2

A3

RS485 Interface Entity Parameter

Ui| No connection permitted to devices with an independent power source| Uo| 6.3V
Li| Io| 748mA
Pi| Po| 0.98W
Ci| 35.2nF| Co| 15.4μF
Li| 0μH| Lo| 17μH
Channel 1 Measurement Terminals Entity Parameters

Ui| 30V| Uo| 6.3V
Li| 450mA| Io| 49mA
Pi| 1W| Po| 77mW
Ci| 3.00nF| Co| 30.00nF
Li| 0μH| Lo| 7.40mH
Channel 2 Measurement Terminals Entity Parameters

Ui| 30V| Uo| 25.2V
Li| 450mA| Io| 141mA
Pi| 1W| Po| 858mW
Ci| 11.22nF| Co| 21.80nF
Li| 0μH| Lo| 834μH

 Quick Start Guide

Models
Table 1: DPI 610E Models

The DPI 610E (Table 1) is a handheld pressure calibrator with an in-built pressure generation manual pump and electrical measurement and simulation. The instrument is available in Intrinsically safe (IS) and non-intrinsically safe (Non-IS) variants (See Table 1). It is intended to be used to calibrate pressure sensors and transmitters by service or maintenance engineers.
Note : Unless otherwise stated in the section heading, the following content relates to all models listed above.

Safety Warnings and Cautions

• INFORMATION The manufacturer has designed this equipment to be safe when used as detailed in this manual. Operators should read and obey all local Health and Safety regulations and Safe Working Procedures or Practices.

• Note: Before using this instrument, read and understand the Safety section, user manual and all instructions. This includes: applicable local safety procedures and installation standards, and this document.

• Note: Installation should be carried out by qualified plant installation technicians in compliance with all local safety procedures and installation standards. For example: IEC/EN 60079-14, US National

• Electrical Code NFPA 70 or Canadian Electrical Code (CEC).
  Note: The DPI 610E has been designed to be safe when operated using the procedures detailed in this manual. It is dangerous to ignore the specified warnings. Do not use this equipment for any other

• purpose than that stated otherwise the protection provided by the equipment may be impaired.

• Note: External circuits should have appropriate isolation to mains voltages.

• WARNING Some liquid and gas mixtures are dangerous. This includes mixtures that occur because of contamination. Make sure that the DPI 610E is safe to use with the proposed media.

• Do not use in an enriched oxygen environment or with other strong oxidisers – this can cause an explosion.

• Do not use tools on the DPI 610E that might cause incendive sparks – this can cause an explosion.

• RISK OF ELECTRIC SHOCK To prevent
  electrical shocks or damage to the instrument, do not connect more than 30V CAT I between the terminals or between the terminals and the ground (earth). Any connection must be compliant with the terminal input/output parameters. For further explanation, see

• “Over-voltage categories” on page 3.

• WARNING This instrument uses a Lithium-ion (Li-ion) battery pack. The battery pack is not user serviceable. To prevent an explosion or fire, do not short circuit, do not disassemble, and keep it safe

• from damage.

• To prevent an explosion or fire, use only the Druck specified power supply/charger (Part: IO610E-PSU).

• To prevent battery leakage/damage or excess heat generation, only use the mains power supply in the ambient temperature range 0 to 40°C (32 to 104°F). The power supply input range is 90 – 264

• Vac, 50 to 60Hz, 300-600mA, installation category CAT II.

• To prevent a dangerous release of pressure, make sure that all the related pipes, hoses and equipment have the correct pressure rating, are safe to use and are correctly attached. Isolate and bleed the system before you disconnect a pressure connection.

• CAUTION When using the power supply position it so as not to obstruct the supply disconnecting device.
  Always wear appropriate eye protection when working with pressure.

• Note: Maximum Operating Pressure (MWP) is stated on the label on the underside of DPI610E. Over pressure to be limited to 1.2 × MWP.

• WARNING It is dangerous to attach an external source of pressure to a DPI 610E. Use only the internal mechanisms to set and control pressure in the pressure station.

• INFORMATION The DPI610E contains an internal over-pressure vent mechanism to protect the internal pressure sensor and pump mechanism from damage.

• CAUTION Do not use hydrogen with the instrument or its accessories.

• To prevent a dangerous release of pressure, isolate and bleed the system before disconnecting a pressure connection. A dangerous release of pressure can cause injury.

• To prevent damage to the instrument, do not allow dirt into the pressure mechanism. Clean any attached equipment before connection.

• The unit must be vented prior to switching the pump mechanism between vacuum and pressure (or vice-versa) to prevent damage to the seals in the pump mechanism.

Intrinsically Safe Variant
These instructions detail the requirements for using the Intrinsically Safe DPI 610E pressure calibrators (DPI 610E- SHC and DPI 610E- SPC) in a hazardous area. Read the whole publication before using the instrument.

Product Markings
This symbol, on the equipment, indicates a warning and that the user should refer to the user manual.

See Figure A1. Note that not all label contents shown apply to all models.

1. Part Number
2. Pressure Range
3. Maximum Working Pressure
4. Serial Number
5. Date of Manufacture (Month-Year)
6. Product Rating Information
7. ATEX Certificate Number
8. EU Directive 2014/34/EU Marking
9. EU Hazardous Area Marking
10. IECEx Certificate Number
11. UKEX Certificate Number
12. Charger Rating Information
13. Manufacturer’s Name and Address
14. UKCA Marking
15. CE Marking
16. Canada ISED Radio Approval ID (Bluetooth)
17. US FCC Radio Approval ID (Bluetooth)
18. China ROHS
19. WEEE (Recycling) Marking
20. US/Canada UL Listing Information
21. RCM Marking (Australia)
22. KC/KCs Marking (South Korea)
23. Bluetooth Logo
24. Taiwan Hazardous Area Approval marking
25. China Hazardous Area Approval marking
26. USB port Rating Information
27. PESO Hazardous Area Approval marking (India)
28. South Africa Hazardous Area Approval marking

Installation

• WARNING Do not use tools on the pressure indicator that might cause incendive sparks – this can cause an explosion.
  CAUTION The pressure port on the DPI610E and the metal body of the remote sensor PM700E are connected directly to the circuit earth (USB earth) of the DPI610E.

• Note : Installation should be carried out by qualified plant installation technicians in compliance with all local safety procedures and installation standards. For example: IEC/EN 60079-14, US National Electrical Code NFPA 70 or Canadian Electrical Code (CEC).

• Note : Provide additional protection for indicators that may be damaged in service.

Batteries

• WARNING This instrument uses a Lithium-ion (Li-ion) battery pack. The battery pack is not user serviceable, and may explode if disposed of in fire. To prevent fire or explosion do not short circuit, crush or disassemble. Must be recycled or disposed of properly. Replace only with Druck Approved part number IS610E-BATTERY.
• To prevent an explosion or fire, use only the Druck specified power supply/charger (Part: IO610E-PSU).
• To prevent battery leakage/damage or excess heat generation, only use the mains power supply in the ambient temperature range 0 to 40°C (32 to 104°F). The power supply input range is 90 – 264
• Vac, 50 to 60Hz, 300mA, installation category CAT II.

Accessory Socket

• WARNING No connection is permitted to devices with independent power source. The equipment has a single electrical port for connecting a remote sensor PM 700E-IS. Refer to item 11 in Figure A2.
• For the accessory socket entity parameters refer to Table A3.

Specific Conditions of Use

1. The equipment must be charged in a non-hazardous area with an ambient temperature equivalent to 0°C ≤ Tamb ≤ +45°C.
2. The RS485 connection must only be connected to certified passive accessories i.e. power derived from the DPI610E-SPC/DPI610E-SHC only.
3.  The USB connection is only for use in a non-hazardous area.
4. Where an alternative internal pressure sensor is used it must be a certified device and installed in accordance with the terminal parameters and any conditions of safe use applied to them.
5. Where a remote sensor is connected to Channel 2, the remote sensor must be disconnected from all other power sources.

US and Canada Hazardous Area Location information
Refer to Control Drawing 171M9042 for additional cULus installation information.
Declaration requirements
EU Directive 2014/34/EU -This equipment is designed and manufactured to meet the essential health and safety requirements not covered by ‘EU’ Type Examination Certificate SGS21ATEX0009X when installed as detailed in this guide.
UKSI 2016:1107 – This equipment is designed and manufactured to meet the essential health and safety requirements not covered by UK Type Examination Certificate BAS21UKEX0638X when installed as detailed in this guide

Over-voltage categories

CAT I

| This is the least severe over-voltage transient. CAT I equipment cannot be directly connected to the mains power. An example of CAT I equipment is a process loop powered device.
CAT II| This is for single phase electrical installation. Examples are appliances and portable tools.

Repair

• WARNING Servicing or repairing the equipment may result in damage to property and serious personal injury (including death). It is important that service and repair are only carried out by a Druck authorized service provider.
• Repair activities undertaken by unauthorized personnel may invalidate the equipment warranty. Druck cannot be held liable for any damage (including damage to the equipment), monetary fine or personal injury (including death) that may occur during or as a result of service maintenance or repair work undertaken by an unauthorized service provider.
• Internal component may be under pressure or present other hazards if abused.
• For details, please see:
  • bakerhughesds.com/druck/global-service-support

Maintenance and Inspection
The product should be periodically inspected for signs of damage (e.g. case cracking, pressure connector damage) or pressure leakage prior to use to ensure continued safe working.

• INFORMATION Pressure leakage may be cause failure to maintain pressure after pumping or by visible fluid leakage (hydraulic units) or audible air leakage (pneumatic units).

• For details, please see:
  bakerhughesds.com/druck/global-service- supportClean the surface of the instrument should using a damp cloth with water and mild detergent. Do not submerge the instrument in water.

• To calibrate the instrument, or for further details please contact: bakerhughesds.com/druck/global-service-support

Disposal

• Do not dispose of this product as household waste.
• Use an approved organization that collects and/or recycles waste electrical can electronic equipment.

For more information contact one of:

• Our Customer Service Department: Druck.com/expert
• Your local government office

Environmental Conditions

Media Compatibility

• Note : Sensors rated up to 3.5 bar (including differential) are exposed. Sensors rated between 7 and 1400 bar are diaphragm isolated.
• Note : Only fluids that are compatible as per above table should be used. This is to ensure the integrity of the pressure sensor and avoid fluid leakage.

Physical Features

See Figure A1

1. 2. Pressure Range
   3. Maximum Working Pressure
   4. Serial Number
   5. Date of Manufacture
   6. Product Rating Information

2. 13. Manufacturer’s Name & Address
   14. UKCA Marking
   15. CE Marking
   16. Canada ISED Radio Approval ID (Bluetooth)
   17. US FCC Radio Approval ID (Bluetooth)
   18. China ROHS
   19. WEEE directive

See Figure A2

1. Pressure Release Knob
2. Pressure Connection Port
3. Reservoir
4. Volume Adjuster Wheel
5. Priming Pump
6. Handle
7. Volume Adjuster
8.  Pressure-Vacuum Selector
9. Pump
10. Carry Strap Rivet
11. External Sensor Port
12. Battery Status Indicator
13. Dirt Trap
14. Carry Strap Rivet
15. Electrical Ports
16. Power
17. Help
18. Home
19. Soft Keys
20. Navigation Pad

Marks and Symbols on Instrument

Using the DPI 610E

Battery Information

1. Battery and Charging
   The instrument contains a rechargeable Li-ion battery. To charge the battery, plug the power supply into the DC charging port located under the protection flap, at the top of the instrument (see Figure

   • The battery status indicator should illuminate to indicate that charging has started.
   • Figure 1: DPI 610E Charging port
   • The instrument can be charged while switched on or when powered off. The battery charge time is around 2 hours from empty to fully charged.
   • The instrument can also be charged from any vehicle (with a standard 12 V accessory socket) using a IO610E-CAR CHARGER (optional accessory).

2. Battery Status Indicator
   During charging, the Battery Status Indicator (Figure 2) will illuminate.
   Note: Each LED represents approximately 25% battery capacity.

   • Figure 2: Battery Status Indicator
   • The pushbutton next to the Battery Status indicator can be used to check the battery capacity at any time (whether the instrument is on or off).
   • The instrument battery operation time from fully charged battery varies according to use
   • Note: The instrument battery operating time should be ≥ 30 hours under normal operation.

3. Hydraulic Units

   • Filing the Reservoir
     The instrument is supplied with a 100 cc (3 oz) reservoir tank. Before filing the pressure reservoir, ensure that the pressure medium is compatible with your test device.
     INFORMATION The recommended pressure medium is demineralized water or mineral oil.
     CAUTION Do not submerge the instrument in pressure medium. If fluid enters any part of the electrical connection panel, allow the instrument to dry thoroughly before use.

   • Priming the Instrument

   • CAUTION Before operating the priming pump, make sure that the test port is sealed using a blanking plug. Using the priming the instrument when the test port is unsealed could cause pressure medium to spray from the test port into the electrical ports.

   • INFORMATION A blanking plug has been provided by the manufacturer and shipped with the instrument.
     

• **** Turn the volume adjuster wheel 2-5 turns clockwise to remove any trapped air.
• Note: The user
• may notice air bubbles at the opening of the test port.
• CAUTION Do not operate the priming pump.

Step 16| |

• **** Secure the device under test and connect the device under test to the test port by turning the connector anti- clockwise.
• Note: Use
• adapters provided with the instrument or an AMC adapter(s) and the corresponding seal(s). Secure the device under test.

Step 17| | Use the priming pump to prime the system to a maximum of 10-20 bar.

Generating Pressure
INFORMATION Make sure the instrument is primed before attempting to generate pressure.
Note : Check instrument pressure range on rear label before proceeding

Step 1| |

• After priming the instrument, turn the volume adjuster wheel clockwise until the required pressure is achieved and allow the pressure to settle.
• Note: If the required pressure is not achieved or not stable, release the pressure in the instrument and repeat the priming sequence .

---|---|---

Pneumatic Units

1. Venting to atmosphere

Attach Dirt and Moisture Trap

sensing.grobycc@bakerhughes.com

Remove a Dirt and Moisture Trap

Preparing for Pressure/Vacuum Operation

Generating Pressure/Vacuum

Step 1| | Seal the system by turning the pressure release knob fully clockwise.
---|---|---
Step 2| |

• Adjust the pressure-vacuum selector to pressure mode (+) or vacuum mode (-) depending on the desired operation.
• To adjust the selector from pressure mode to vacuum mode, turn it clockwise. To adjust the selector from vacuum mode to pressure mode, turn it anti-clockwise.
• CAUTION To prevent damage to the instrument, do not operate the pressure to vacuum selector when the instrument is pressurized.

Step 3| | Use the pump to achieve the desired pressure/vacuum. CAUTION To prevent the instrument from sliding, make sure that either the slip prevention feet are engaged or the instrument is secured against a flat surface.
Step 4| | Wind the volume adjuster to make fine adjustments to the pressure/vacuum.
Optional| |

• To decrease pressure/vacuum, open and close the pressure release knob slowly.

• CAUTION A rapid change in pressure/vacuum can damage the instrument. Open the pressure release knob slowly and monitor the reading on the screen until you reach the desired pressure/vacuum.

• User Interface
  The DPI610E can be used as a calibrator with independent functions which are displayed over 2 channels.
  The user interface can be operated via the touchscreen or/and the navigation keypad and soft keys.

• Dashboard Home
  The Home button acts as a shortcut key which enables quick navigation to the Dashboard home screen from anywhere in the user menu.

Dashboard Navigation

Navigation pad

Soft Keys

• Dashboard Customization

  • On power up, the instrument displays the Dashboard. The Dashboard is the home screen through which all functions, tasks and settings can be accessed directly or indirectly. The Dashboard has a 3 x 3 array of icons which represent different applications. The Calibrator, Tasks, Data Log and Analysis icons are fixed and always present. Documenting/Procedures functions is permanently displayed on the dashboard license permitting.
  • Any dashboard icon spaces can be filled with task shortcuts by pressing the “Add to Home” icon on the required task from the task list.

• Set, Date, Time and Language

  • Select the General Settings icon   on the Dashboard to
    access Date, Time and Language menus.

• Help

  • The Help button acts as a shortcut key to information about tasks that relate to electrical connection e.g a
  • Current-Measure task.

Copyright 2023 Baker Hughes Company.

Office Locations

Services and Support Locations Copyright 2023 Baker Hughes Company. This material contains one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries. All third party product and company names are trademarks of their respective holders.

References

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• Home - Evans & Sutherland - A Cosm Company
• Baker Hughes
• Contact us | Druck a Baker Hughes business

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