Druck DPI 610E Series Portable Pressure Calibrator User Manual

DPI 610E Series Portable Pressure Calibrator
User Manual

DPI 610E Series Portable Pressure Calibrator

DPI 610E
DPI 610E – IS
Portable Pressure Calibrator
Quick Start & Safety Manual

Druck.com

**A1**

Service
Druck.com/expert

**A2**

|
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**A3**

RS485 Interface Entity Parameter

Ui| No connection permitted to devices with an independent power source| Uo| 6.3V
Li| Io| 748mA
Pi| Po| 0.98W
Ci| 35.2nF| Co| 15.4μF
Li| 0μH| Lo| 17μH
Channel 1 Measurement Terminals Entity Parameters

Ui| 30V| Uo| 6.3V
Li| 450mA| Io| 49mA
Pi| 1W| Po| 77mW
Ci| 3.00nF| Co| 30.00nF
Li| 0μH| Lo| 7.40mH
Channel 2 Measurement Terminals Entity Parameters

Ui| 30V| Uo| 25.2V
Li| 450mA| Io| 142mA
Pi| 1W| Po| 858mW
Ci| 11.22nF| Co| 21.80nF
Li| 0μH| Lo| 834μH

**Quick Start Guide

**

1.1 Models

Table 1: DPI 610E Models

The DPI 610E (Table 1) is a handheld pressure calibrator with an in-built pressure generation manual pump and electrical measurement and simulation. The instrument is available in Intrinsically safe (IS) and non-intrinsically safe (Non-IS) variants (See Table 1). It is intended to be used to calibrate pressure sensors and transmitters by service or maintenance engineers.
Note: Unless otherwise stated in the section heading, the following content relates to all models listed above.
1.2 Safety Warnings and Cautions
INFORMATION The manufacturer has designed this equipment to be safe when used as detailed in this manual. Operators should read and obey all local Health and Safety regulations and Safe Working Procedures or Practices.
Note: Before using this instrument, read and understand the Safety section, user manual, and all instructions. This includes applicable local safety procedures and installation standards, and this document.
Note: Installation should be carried out by qualified plant installation technicians in compliance with all local safety procedures and installation standards.
For example:
IEC/EN 60079-14, US National Electrical Code NFPA 70 or Canadian Electrical Code (CEC).
Note: The DPI 610E has been designed to be safe when operated using the procedures detailed in this manual. It is dangerous to ignore the specified warnings. Do not use this
equipment for any other purpose than that stated otherwise the protection provided by the equipment may be impaired.
Note: External circuits should have appropriate isolation to mains voltages.
WARNING Some liquid and gas mixtures are dangerous. This includes mixtures that occur because of contamination. Make sure that the DPI 610E is safe to use with the proposed media.
Do not use in an enriched oxygen environment or with other strong oxidizers – this can cause an explosion.
Do not use tools on the DPI 610E that might cause incendive sparks – this can cause an explosion.
RISK OF ELECTRIC SHOCK To prevent electrical shocks or damage to the instrument, do not connect more than 30V CAT I between the terminals or between the terminals and the ground (earth). Any connection must be compliant with the terminal input/output parameters. For further explanation, see “Over- voltage categories” on page 3.
WARNING This instrument uses a Lithium-ion (Li-ion) battery pack. The battery pack is not user serviceable. To prevent an explosion or fire, do not short circuit, do not disassemble, and keep it safe from damage.
To prevent an explosion or fire, use only the Druck specified power supply/charger (Part: IO610E-PSU). To prevent battery leakage/damage or excessive heat generation, only use the main power supply in the ambient temperature range of 0 to 40°C (32 to 104°F). The power supply input range is 90 – 264 Vac, 50 to 60Hz, 300-600mA, installation category CAT II.
To prevent a dangerous release of pressure, make sure that all the related pipes, hoses, and equipment have the correct pressure rating, are safe to use, and are correctly attached.
Isolate and bleed the system before you disconnect a pressure connection.
CAUTION When using the power supply position it so as not to obstruct the supply disconnecting device.
Always wear appropriate eye protection when working under pressure.
Note: Maximum Operating Pressure (MWP) is stated on the label on the underside of DPI610E. Overpressure to be limited to 1.2 × MWP.
WARNING It is dangerous to attach an external source of pressure to a DPI 610E. Use only the internal mechanisms to set and control pressure in the pressure station.
INFORMATION The DPI610E contains an internal over-pressure vent mechanism to protect the internal pressure sensor and pump mechanism from damage.
CAUTION Do not use hydrogen with the instrument or its accessories.
To prevent a dangerous release of pressure, isolate and bleed the system before disconnecting a pressure connection. A dangerous release of pressure can cause injury.
To prevent damage to the instrument, do not allow dirt into the pressure mechanism. Clean any attached equipment before connection.
The unit must be vented prior to switching the pump mechanism between vacuum and pressure (or vice-versa) to prevent damage to the seals in the pump mechanism.
1.3 Intrinsically Safe Variant
These instructions detail the requirements for using the Intrinsically Safe DPI 610E pressure calibrators (DPI 610E- SHC and DPI 610E- SPC) in a hazardous area. Read the whole publication before using the instrument.
1.3.1 Product Markings
**** This symbol, on the equipment, indicates a warning and that the user should refer to the user manual.

1. Part Number
2. Pressure Range
3. Maximum Working Pressure
4. Serial Number
5. Date of Manufacture (Month-Year)
6. Product Rating Information
7. ATEX Certificate Number
8. EU Directive 2014/34/EU Marking
9. EU Hazardous Area Marking
10. IECEx Certificate Number| 11. UKEX Certificate Number
12. Charger Rating Information
13. Manufacturer’s Name and Address
14. UKCA Marking
15. CE Marking
16. Canada ISED Radio Approval ID (Bluetooth)
17. US FCC Radio Approval ID (Bluetooth)
18. China ROHS
19. WEEE (Recycling) Marking
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1.3.2 Installation
WARNING Do not use tools on the pressure indicator that might cause incendive sparks – this can cause an explosion.
CAUTION The pressure port on the DPI610E and the metal body of the remote sensor PM700E are connected directly to the circuit earth (USB earth) of the DPI610E.
Note: Installation should be carried out by qualified plant installation technicians in compliance with all local safety procedures and installation standards.
For example  IEC/EN 60079-14, US National Electrical Code NFPA 70 or Canadian Electrical Code (CEC).
Note: Provide additional protection for indicators that may be damaged in service.
1.3.3 Batteries
WARNING This instrument uses a Lithium-ion (Li-ion) battery pack. The battery pack is not user serviceable. To prevent an explosion or fire, do not short circuit, do not disassemble, and keep it safe from damage.
To prevent an explosion or fire, use only the Druck specified power supply/charger (Part: IO610E-PSU).
To prevent battery leakage/damage or excessive heat generation, only use the main power supply in the ambient temperature range 0 to 40°C (32 to 104°F). The power supply input range is 90 – 264 Vac, 50 to 60Hz, 300mA, installation category CAT II.
1.3.4 Accessory Socket
WARNING No connection is permitted to devices with independent power sources. The equipment has a single electrical port for connecting a remote sensor PM 700E-IS. Refer to item 11 in Figure A2. For the accessory socket, entity parameters refer to Table A3.
1.3.5 Specific Conditions of Use

1. The equipment must be charged in a non-hazardous area with an ambient temperature equivalent to 0°C ≤ Tamb ≤ +45°C.
2. The RS485 connection must only be connected to certified passive accessories i.e. power derived from the DPI610E-SPC/DPI610E-SHC only.
3. The USB connection is only for use in a non-hazardous area.
4. Where an alternative internal pressure sensor is used it must be a certified device and installed in accordance with the terminal parameters and any conditions of safe use applied to them.
5. Where a remote sensor is connected to Channel 2, the remote sensor must be disconnected from all other power sources.

1.3.6 Declaration requirements
EU Directive 2014/34/EU -This equipment is designed and manufactured to meet the essential health and safety requirements not covered by ‘EU’ Type Examination Certificate SGS21ATEX0009X when installed as detailed in this guide.
UK 2016:1107 – This equipment is designed and manufactured to meet the essential health and safety requirements not covered by UK Type Examination Certificate BAS21UKEX0638X when installed as detailed in this guide
1.4 Over-voltage categories

be directly connected to the main power. An example of CAT I equipment is a process loop-powered device.
CAT II| This is for single-phase electrical installation. Examples are appliances and portable tools.

1.5 Repair
WARNING Servicing or repairing the equipment may result in damage to property and serious personal injury (including death). It is important that service and repair are only carried out by a Druck authorized service provider.
Repair activities undertaken by unauthorized personnel may invalidate the equipment warranty. Druck cannot be held liable for any damage (including damage to the equipment), monetary fine, or personal injury (including death) that may occur during or as a result of service maintenance or repair work undertaken by an unauthorized service provider.
Internal components may be under pressure or present other hazards if abused.
For details, please see: bakerhughesds.com/druck/global-service- support

1.6 Maintenance and Inspection
The product should be periodically inspected for signs of damage (e.g. case cracking, pressure connector damage) or pressure leakage prior to using to ensure continued safe working.
INFORMATION Pressure leakage may cause failure to maintain pressure after pumping or by visible fluid leakage (hydraulic units) or audible air leakage (pneumatic units).
For details, please see: bakerhughesds.com/druck/global-service- support
Clean the surface of the instrument should using a damp cloth with water and mild detergent. Do not submerge the instrument in water.
To calibrate the instrument, or for further details please contact: bakerhughesds.com/druck/global-servicesupport

1.7 Disposal
Do not dispose of this product as household waste.
Use an approved organization that collects and/or recycles waste electrical can electronic equipment.
For more information contact one of:

• Our Customer Service Department: Druck.com/expert
• Your local government office

1.8 Environmental Conditions

relative humidity (RH) non-condensing
Over-voltage category| 2| 2
Pollution degree| 1| 1

1.9 Media Compatibility

gold, aluminum, and structural adhesive
The differential sensor reference port| Fluids compatible with Stainless Steel 316L and 304, Pyrex, Silicon and Structural Adhesive
7 to 1000 bar| Fluids compatible with stainless steel 316L and Hastelloy C276

Note: Sensors rated up to 3.5 bar (including differential) are exposed. Sensors rated between 7 and 1400 bar are diaphragm isolated.
Note: Only fluids that are compatible as per the above table should be used. This is to ensure the integrity of the pressure sensor and avoid fluid leakage.

1.10 Physical Features
See Figure A1

2. Pressure Range
3. Maximum Working Pressure
4. Serial Number
5. Date of Manufacture
6. Product Rating Information
13. Manufacturer’s Name & Address| 14. UKCA Marking
15. CE Marking
16. Canada ISED Radio Approval ID (Bluetooth17. US FCC Radio Approval ID (Bluetooth)
18. China ROHS
19. WEEE directive
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See Figure A2

1. Pressure Release Knob
2. Pressure Connection Port
3. Reservoir
4. Volume Adjuster Wheel
5. Priming Pump
6. Handle
7. Volume Adjuster
8. Pressure-Vacuum Selector
9. Pump
10. Carry Strap Rivet| 11. External Sensor Port
12. Battery Status Indicator
13. Dirt Trap
14. Carry Strap Rivet
15. Electrical Ports
16. Power
17. Help
18. Home
19. Soft Keys
20. Navigation Pad
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1.11 Marks and Symbols on Instrument

3
| Warning
| USB port: Micro B connector

Using the DPI 610E

2.1 Battery Information
2.1.1 Battery and Charging
The instrument contains a rechargeable Li-ion battery. To charge the battery, plug the power supply into the DC charging port located under the protection flap, at the top of the instrument (see Figure 1). The battery status indicator should illuminate to indicate that charging has started.

Figure 1: DPI 610E Charging port

The instrument can be charged while switched on or when powered off. The battery charge time is around 2 hours from empty to fully charged.
The instrument can also be charged from any vehicle (with a standard 12 V accessory socket) using a IO610E-CAR CHARGER (optional accessory).
2.1.2 Battery Status Indicator
During charging, the Battery Status Indicator (Figure 2) will illuminate.
Note: Each LED represents approximately 25% battery capacity

Figure 2: Battery Status Indicator

The push button next to the Battery Status indicator can be used to check the battery capacity at any time (whether the instrument is on or off).
The instrument battery operation time from a fully charged battery varies according to use
Note: The instrument battery operating time should be ≥ 30 hours under normal operation.
2.2 Hydraulic Units
2.2.1 Filing the Reservoir
The instrument is supplied with a 100 cc (3 oz) reservoir tank. Before filing the pressure reservoir, ensure that the pressure medium is compatible with your test device.
INFORMATION The recommended pressure medium is demineralized water or mineral oil.
CAUTION Do not submerge the instrument in a pressure medium. If fluid enters any part of the electrical connection panel, allow the instrument to dry thoroughly before use.

Step 1| | Screw the reservoir into the reservoir port. Turn the reservoir clockwise, until it is hand tight.
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Step 2| | Unscrew the reservoir locknut by turning it anti- clockwise and removing the reservoir cover.
Step 3| | Use a squeeze bottle to fill the reservoir with a pressure medium.
INFORMATION The pressure medium level should be maintained above the horizontal pin in the reservoir at all times when the instrument is in use. The volume of pressure medium in the reservoir shall not exceed 75cc when the instrument is in use. To avoid contamination, use only one type of pressure media in the instrument. If you wish to change the pressure medium after the first use, please contact the Service Department.
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Step 4| | **** Replace the reservoir cover and screw on the locknut finger tight (clockwise) and then unscrew (anti-clockwise) a quarter of a turn.

2.2.2 Priming the Instrument
CAUTION Before operating the priming pump, make sure that the test port is sealed using a blanking plug. Using the priming the instrument when the test port is unsealed could cause a pressure medium to spray from the test port into the electrical ports.
INFORMATION A blanking plug has been provided by the manufacturer and shipped with the instrument.

See Chapter 2.2.1 on page 5
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Step 3| | Power ON the instrument by holding down the power button for 2 seconds until the Druck splash screen appears.
Step 4| | ** Select Normal from the Channel Function screen.
From the dashboard select: CALIBRATOR >>
** >> Pressure >> INT >> Normal
Step 5|
| Select the required units.
From the dashboard select:
CALIBRATOR >>
Step 6| | Turn the volume adjuster wheel clockwise until it stops.
Step 7| | Turn the pressure release knob fully clockwise, hand tight.
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Step 8| | Slowly operate the priming pump until the pressure reaches 5-10 bar.
Step 9| | Turn the volume adjuster wheel fully anti-clockwise until it stops.
Step 10| | Slowly operate the priming pump until the pressure reaches 5-10 bar.
Step 11| | Turn the pressure release knob a quarter of a turn anti- clockwise to release the pressure.
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Step 12| | Slowly operate the priming pump until there are no air bubbles visible in the reservoir. Note: It should take 10-15 strokes to remove trapped air from the system. CAUTION Do not operate the pump when no air bubbles are visible in the reservoir.
Step 13| | Remove the blanking plug from the test port.
CAUTION Do not remove the blanking plug when the instrument is under pressure. Before removing the blanking plug, check the instrument pressure display for pressure. If pressure is observed, turn the pressure release knob fully anti-clockwise until the pressure display reads zero (gauge sensor) or atmospheric pressure (absolute sensor).
Step 14| | Turn the pressure release knob fully clockwise, hand tight.
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Step 15| | Turn the volume adjuster wheel 2-5 turns clockwise to remove any trapped air. Note: The user may notice air bubbles at the opening of the test port. CAUTION Do not operate the priming pump.
Step 16| | ** Secure the device under test and connect the device under test to the test port by turning the connector anti-clockwise. Note: Use adapters provided with the instrument or an AMC adapter(s) and the corresponding seal(s). Secure the device under test.
Step 17| | ** Use the priming pump to prime the system to a maximum of 10-20 bar.

2.1.1  Generating Pressure
INFORMATION Make sure the instrument is primed before attempting to generate pressure.
Note: Check instrument pressure range on the rear label before proceeding

Step 1| | After priming the instrument, turn the volume adjuster wheel clockwise until the required pressure is achieved and allow the pressure to settle.
Note: If the required pressure is not achieved or not stable, release the pressure in the instrument and repeat the priming sequence .
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2.3 Pneumatic Units
2.3.1 Venting into the atmosphere

| To vent the system to atmospheric pressure, slowly turn the pressure release knob fully anti-clockwise until
the sensor returns to zero (gauge sensor) or 1 bar (absolute sensor).
CAUTION A rapid drop in pressure can damage the instrument. Open the pressure release knob slowly and monitor the pressure reading until you reach the desired pressure.
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2.3.2 Attach Dirt and Moisture Trap

| To attach a dirt and moisture trap to the test port, screw the connector fully anticlockwise until it is hand-tight.
Make sure that the device under test has a male G ⅜ Quickfit adapter thread or use a suitable adapter rated to 35 bar.
If in doubt, please contact: [email protected]
INFORMATION It is recommended that the dirt trap is used.
CAUTION To avoid damage to the dirt and moisture trap, hold it firmly while screwing it into the test port
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2.3.3 Remove a Dirt and Moisture Trap

Step 1| **| Release all of the pressure in the instrument by opening the pressure release knob fully anti-clockwise.
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Step 2| | To remove the device under the test/dirt trap, unscrew the connector by rotating it fully clockwise.
CAUTION To avoid damage to the dirt and moisture trap, hold it firmly before attempting to remove it.**

2.3.4 Preparing for Pressure/Vacuum Operation

Step 1| | ****

Power ON the instrument by holding down the power button for 2 seconds until the Druck splash screen appears.

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Step 2| | Select the required pressure function from the Channel Function screen. From the dashboard select: CALIBRATOR >>
Step 3| | Select the required units.
From the dashboard select: CALIBRATOR >>
Step 4| | Screw the device under test into the test port
When connecting the device under test, secure the connector attached to the instrument.

2.3.5 Generating Pressure/Vacuum

Step 1| | Seal the system by turning the pressure release knob fully clockwise.
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Step 2| | Adjust the pressure-vacuum selector to pressure mode (+) or vacuum mode (-) depending on the desired operation.
To adjust the selector from pressure mode to vacuum mode, turn it clockwise. To adjust the selector from vacuum mode to pressure mode, turn it anti- clockwise.
CAUTION To prevent damage to the instrument, do not operate the pressure to vacuum selector when the instrument is pressurized.
Step 3| | Use the pump to achieve the desired pressure/vacuum. CAUTION To prevent the instrument from sliding, make sure that either the slip prevention feet are engaged or the instrument is secured against a flat surface.
Step 4| | Wind the volume adjuster to make fine adjustments to the pressure/vacuum.
Optional| | To decrease pressure/vacuum, open and close the pressure-release knob slowly.
CAUTION A rapid change in pressure/vacuum can damage the instrument. Open the pressure release knob slowly and monitor the reading on the screen until you reach the desired pressure/vacuum.

2.4 User Interface
The DPI610E can be used as a calibrator with independent functions which are displayed over 2 channels.
The user interface can be operated via the touchscreen or/and the navigation keypad and soft keys.
2.5 Dashboard Home
The Home button acts as a shortcut key which enables quick navigation to the Dashboard home screen from anywhere in the user menu.
2.6 Dashboard Navigation
2.6.1 Navigation pad

| The navigation pad consists of Up, Down, Left, Right, and Enter buttons which allow quick and easy navigation when using the user interface.
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2.6.2 Soft Keys

| There are four soft keys on the right side of the LCD display. These soft keys are context-sensitive and their use varies from screen to screen depending on the menu or task being accessed. Each soft key has a corresponding on-screen icon button which provides a visual display of the purpose of that specific button. The on-screen icons also act as touch-screen buttons for the same purpose as the corresponding soft key.
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2.7 Dashboard Customization
On power up, the instrument displays the Dashboard. The Dashboard is the home screen through which all functions, tasks, and settings can be accessed directly or indirectly.
The Dashboard has a 3 x 3 array of icons that represent different applications. The Calibrator, Tasks, Data Log, and Analysis icons are fixed and always present.
Documenting/Procedures functions are permanently displayed on the dashboard license permitting.
Any dashboard icon spaces can be filled with task shortcuts by pressing the “Add to Home” icon on the required task from the task list.
2.8 Set, Date, Time, and Language
Select the General Settings icon ** on the Dashboard to access the Date, Time, and Language menus.
2.9 Help**
The Help button acts as a shortcut key to information about tasks that relate to electrical connection e.g a Current-Measure task.

Office Locations

Headquarters
Leicester, UK
+44 (0) 116 2317233
[email protected]| USA
Boston
1-800-833-9438
[email protected]| Australia
North Sydney
1300 171 502
[email protected]
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Services and Support Locations

Tech Support Global
[email protected]| UK
Leicester
  +44 (0) 116 2317107
[email protected]| USA
Billerica
+1 281-542-3650
[email protected]
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Copyright 2022 Baker Hughes Company. This material contains one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries. All third-party products and company names are trademarks of their respective holders.
165M0437 Revision Rev –

bakerhughes.com

References

• Baker Hughes
• Druck Assured Pressure Calibration Support Services | Druck
• Baker Hughes
• Druck | Pressure Sensors/Pressure Calibrators | Baker Hughes
• Pressure Testing Pumps, Gauges & Indicators | Druck
• Portable Pressure & Temperature Calibrators | Druck
• ドラックへようこそ | Baker Hughes
• Home - Evans & Sutherland - A Cosm Company
• Malermeister Sensing
• Conseil transformation humaine culturelle | Sensing | France
• Assured Pressure Calibration Support Services | Druck a Baker Hughes business

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