SONOMA PF30LP 4-Burner LP Gas Grill Instruction Manual

: July 6, 2024
: SONOMA

SONOMA PF30LP 4-Burner LP Gas Grill

Product Information

Specifications:

Model: Altima PF30LP
Type: 4-Burner LP Gas Grill
For Outdoor Use Only
Prop 65 Warning: Chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane.

Product Usage Instructions

Before Grilling:

Keep your grill a safe distance away from your property.
Perform a Leak Test.
Keep children away from the grill.

During Grilling:

First, open the lid and turn the gas tank on slowly.
Turn only one knob on at a time when lighting the grill.
Use protective gloves when the grill gets hot.

After Grilling:

Burn the grill for 10-15 minutes to burn off food residues.
Wait until the grill is completely cooled before closing the lid.
Clean up grease build-up and cover your grill.

FAQ:

Q: Can I use the gas grill indoors?
A: No, DO NOT use the gas grill for indoor cooking or heating as toxic fumes can accumulate and cause asphyxiation.
Q: What should I do if I smell gas?
A: If you smell gas, shut off the gas to the appliance, extinguish any open flame, open the lid, and if the odor continues, keep away from the appliance and immediately call your gas supplier or fire department.

WARNING

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage.
Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

DANGER

Failure to follow these instructions could result in ﬁre or explosion that could cause property damage, personal injury or death.
DO NOT use the gas grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation. DO NOT use in or on boats or recreational vehicles.

PROP 65 WARNING
Chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane.

WARNING

FOR YOUR SAFETY:
For Outdoor Use Only (Outside any enclosure)

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE. FOR CUSTOMER SERVICE, EMAIL SALESHELP@SUREHEAT.COM OR CALL 1-800-229-5647 (TOLL-FREE) BETWEEN 8:00 AM AND 5:00 PM EASTERN TIME, MONDAY THROUGH FRIDAY.

Grill Operation 1-2-3

Before Grilling.

Step 1 Keep your grill a safe distance away from your property. See page 3.
Step 2 Always Perform a Leak Test. See page 5.
Step 3 Keep children away from the grill.

During Grilling.
(To avoid tripping safety valves, please follow these instructions carefully!)

Step 1 First open the lid and turn the gas tank on slowly.
Step 2 Turn only one knob on at a time when lighting the grill.
Step 3 Use protective gloves when the grill gets hot.

After Grilling.

Step 1 Burn the grill for 10-15 minutes to burn off food residues.
Step 2 Wait until the grill is completely cooled before closing the lid.
Step 3 Clean up grease build-up and cover your grill.

WARNING

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER
If you smell gas:

Shut off the gas to the appliance.
Extinguish any open flame.
Open lid.
If the odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Always read and understand the WARNINGS and INSTRUCTION that are contained in this manual before attempting to use this gas barbecue grill, to prevent possible bodily injury or property damage.

Always keep this manual convenient for future reference.

For Your Safety

Congratulations on your new barbecue grill purchase! You’ve made the right choice. In this manual, you will ﬁnd assembly instructions, suggestions for grilling, and helpful hints, as well as guidelines for the safe operations, proper care, and use of your grill. Our expert staff strives to provide you with an easy-to-assemble product. Should you have any questions or problems with this product, please call our customer service department at 1-800-229-5647 8:00 am – 5:00 pm (Eastern Time), Monday through Friday.

NOTE:
The use and installation of this product must conform to local codes. In the absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA54. Reference to Natural Gas and Propane Installation Code CSA B 149 .1 or Propane Storage and Handling code B149.2

IMPORTANT NOTICE:
READ ALL INSTRUCTIONS BEFORE ASSEMBLY AND USE

Safety First!
Read and understand all warnings and precautions before operating your grill.

WARNING

This grill is for outside use only. It should not be used in a building, garage, or any other enclosed area.
The use of alcohol, prescription, or non-prescription drugs may impair an individual’s ability to properly assemble or safely operate this appliance.
Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns.
Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or blacktop surface may not be acceptable for this purpose.
Do not leave a lit grill unattended.
Keep children and pets away from the grill at all times.
This is not a tabletop grill. Do not place this grill on any type of tabletop surface.
Do not use the grill in high winds.
This grill must be used with propane gas only (propane gas cylinder not included).
Do not attempt to attach this grill to the self-contained propane system of a camper, trailer, motor home, or house.
Do not use charcoal or lighter ﬂuid.
Do not use gasoline, kerosene or alcohol for lighting. The LP-gas supply cylinder must be constructed and marked by the speciﬁcations for propane gas cylinders of the U.S. Department of Transportation (DOT) CFR 49.
This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats.
Do not attempt to move the grill while it is lit.
Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.
Keep combustible items and surfaces at least 24 inches away from the grill at all times. DO NOT use this gas grill or any gas product under any overhead enclosure or near any unprotected combustible constructions.
Do not use it in an explosive atmosphere. Keep the grill clean and free from combustible materials, gasoline, and other ﬂammable vapors and liquids.
Do not attempt to use or assemble with missing or damaged parts. Contact customer service for a replacement.

CAUTION-Prevention of Burns

To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you are wearing protective gear such as pot holders, protective gloves or mittens.
Do not alter the grill in any manner.
Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced before operation. The replacement hose assembly should be by the manufacturer’s speciﬁcations.
Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
Never keep a ﬁlled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could open the relief valve and allow gas to escape.

Safe Locations For Use Of This Outdoor Grill

DANGER
Never use this outdoor grill inside any building, garage, shed, or breezeway, or inside any boat, trailer, or recreational vehicle, to prevent a possible ﬁre and to prevent the possibility of carbon monoxide poisoning or asphyxiation.

WARNING
Do not use this appliance under overhead combustible surfaces or covered areas (e.g., awnings, umbrellas, porches, or gazeboes).

Always conﬁrm that this grill is not positioned under the overhang of a house, a garage, or other structure before lighting it. An overhang will serve to deﬂect ﬂare-ups and radiate heat into the structure itself, which could result in a ﬁre.

Always conﬁrm that this grill is positioned more than 24 inches (61 cm) away from any combustible materials or surface before lighting it, and that no gasoline or other volatile substances are stored in the vicinity of this grill. (See diagram to right).
The temperature of a grease ﬁre or of the radiated heat might otherwise be sufﬁcient to ignite nearby combustible or volatile substances.
Always locate this grill where there will be ample combustion and ventilation air, but never position it in the direct path of a strong wind.
Never allow the grill to operate while unattended, to prevent uncontrolled grease ﬁres from erupting.
Never attempt to move this grill while it is in operation or while it is still hot, to prevent possible personal injury.
Never store or use gasoline or other ﬂammable or volatile substances in the vicinity of this grill or the vicinity of any other heat-generating appliance, because of the danger of starting a ﬁre.
Always conﬁrm that the installation of this grill conforms with the requirements of all local codes or, in the absence of applicable local codes, with either the National Fuel Gas Code, ANSI Z223. NFPA 54 or CAN/CGA-B149.2.

WARNING
Liquid propane (LP) gas is ﬂammable and hazardous if handled improperly. Become aware of its characteristics before using any propane product.

Propane Characteristics: Flammable, explosive under pressure, heavier than air, and settles in pools in low areas.
In its natural state, propane has no odor. For your safety, an odorant has been added.
Contact with propane could cause freeze burns to the skin.
This grill is shipped from the factory for propane gas use only.
Never use a propane cylinder with a damaged body, valve, collar, or footing.
Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.

CAUTION

It is essential to keep the grill’s valve compartment, burners, and circulating air passages clean.
Inspect the grill before each use.
- Step 1. Inspect all hoses and connections and make certain they are secure.
- Step 2. Check and clean the burner tubes for insects and insect nests by removing the burner and inserting a bottle brush cleaner into each tube to make sure the passage is clear.
  A clogged tube can lead to a ﬁre beneath the grill.
- Step 3. Ensure that the valve oriﬁce is pointing straight and completely inserted into the burner tube.

GENERAL INFORMATION

A propane gas cylinder is required for operation.
This gas grill is NOT intended for commercial use.

Grill Features

Roll top grill hood
Grilling/cooking surface
Side shelf
Storage drawer
Control knob: Rear infrared burner
Control knobs: Main burners
Drip pan
Power transformer
Hood Handle
Bread warming rack
Grill light
Rear Infrared burner
Side burner
Control Knob: Side burner
Push button igniter
Grill light switch
Cart with glass doors
Roll out LP tank tray

Getting Started

Getting Started

Please follow the steps in the order that they are presented.
Assemble the grill where you plan to use it.
You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from becoming lost.
Have a friend help. An assistant can make the assembly easier by holding the parts in place while you fasten the nuts and bolts.
To be ready to barbecue immediately, have an L.P. gas cylinder ﬁlled by an authorized L.P. dealer or cylinder exchange center.

Unpacking the Grill Parts

Remove and set aside all inner boxes and parts from the master carton.
Remove and set aside all wrapping paper and additional packaging from the parts.
Do not destroy cartons or packing until your grill is completely assembled and operating to your satisfaction.

Tools needed to assemble grill:

Phillips screwdriver
Adjustable wrench
1/2 in. wrench or socket
1/4 in. nut driver or socket

TOOLS NOT INCLUDED

WARNING
Failure to follow all Danger, Warnings, and For Your Safety notices in this Grill Guide may result in serious bodily injury or death, fire or an explosion causing damage to property.

DANGER
Perform a Gas Leak Test explained later in this Grill Guide before operating your grill.

Grill Assembly

LEFT SHELF ASSEMBLY

Pull the drawer out, and press the black plastic drawer slide-release levers to remove the drawer. (See Fig. 1)
Loosen the four hex-head bolts on the side of the grill approximately 1/4 in. (See Fig. 2)
Attach the left shelf by inserting the four bolt heads into the holes on the left shelf. Tighten the bolts securely with a 1/2 in. wrench. (See Fig. 3)
Install a self-tapping screw through the slotted hole on the front bottom of the side shelf to the left side of the grill. (See Fig. 4)
Re-install the drawer into the shelf. Be sure to line up the drawer slides as you re-insert the drawer back into the shelf. ( (See Fig. 5)

Tips:

To insert the drawer correctly, you have to pull the inner slide way out of the track first. (See Fig. 5a)
Then you can re-insert the drawer back into the shelf smoothly. (See Fig. 5b)

SIDE BURNER PARTS ASSEMBLY

Remove the side burner valve assembly from the packaging. Feed the valve assembly through the large cut-out in the side of the cart. Loosen the four hex-head bolts on the side of the grill by approximately 1/4 in. Attach the side burner by inserting the four bolt heads into the holes on the side burner. Tighten the four bolts securely with a 1/2 in. wrench. (See Fig. 6)
Install a self-tapping screw through the slotted hole on the front bottom of the side shelf to the right side of the grill. (See Fig. 7)
Unscrew the push button igniter cap from the igniter module. Insert the neck of the igniter module through the open hole on the side burner shelf. Use the plastic nut to secure it. Install the battery with the positive side facing outward. Replace and tighten the push button igniter cap. (See Fig. 8)
Connect loose igniter wires from the grill to the open terminals of the igniter. (See Fig. 9)
Note: The igniter is designed in such a way that it does not matter which terminal tab is used when connecting igniter wires.
Remove the two Phillips pan head M5 x 10 screws from the orifice bracket. Align the orifice into the center of the side burner bracket. (See Fig. 10)
SIDE BURNER PARTS ASSEMBLY
Use two screws removed in step 5 to secure the oriﬁce bracket on the side burner tray. (See Fig. 11)
Note: Add lock washer when installing the screws in position.
Remove the two screws from the side burner valve assembly. Slide the side burner valve stem through the center hole in the front of the shelf. Insert one valve screw through the bezel and into the side burner valve and tighten. Next, install the second valve screw through the bezel and tighten it. Make sure the bezel is installed with the “OFF” position facing up. Install the control knob, making sure to line up the ﬂat side of the valve stem with the ﬂat side of the knob stem. (See Fig. 12)
WARNING: When you install the side burner valve, make sure the black tube is located under the valve. (See Fig. 12a)
Place the side burner grate in position. (See Fig. 13)
Note: Remove all the tape before using the grill.

INTERIOR PARTS ASSEMBLY

Place the ﬂavor grids in position with slotted holes facing the front of the grill. (See Fig. 14)
Place the anti-flare screen mesh in position. (See Fig. 15)
In cooking devices, especially grills, a common problem is that fats and oils that are exuded from the material being cooked, drip onto the burner or hot surfaces where they produce smoke or ﬂames. Where they drip onto cold surfaces they condense to make an eyesore, or worse, they harbor bacteria or fungi. We recommend to our customers an anti-ﬂare screen in the case of the hazards mentioned above.
Place the main cooking grates in position. (See Fig. 16)
Rest the bread warming rack on the brackets at the sides of the hood support. (See Fig. 17)

Grill Location

WARNING
Do not use the grill in garages, breezeways, sheds, or any enclosed area. Never operate the grill in enclosed areas as this could lead to a carbon monoxide buildup, which could result in injury or death. Place the grill on a level surface. Avoid moving the grill while it is in operation.

NOTE: The grill will operate best if it is not facing directly into the wind.

Clearance to combustible construction – A minimum of 24 in. from the sides and back must be maintained from the gas grill above and below the cooking surface to adjacent vertical combustible construction.
Clearance to non-combustible construction – A minimum of 10 in. clearance from the back of the grill to non-combustible construction is required for the lid to fully open.
Storage of an outdoor gas cooking appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance.

WARNING
Heat and smoke exhaust out of the back of the grill hood opening. Make sure not to have the grill back facing your home or anything that could be damaged by heat or smoke.

GENERAL RULES
Do not leave the grill unattended while cooking!

Make sure the grill has been leak-tested and is properly located.
Light the grill burners using the instructions provided in this manual.
Turn the control knobs to desired temperature “High, Medium, or Low” and preheat the grill for 10 minutes before cooking.
Adjust heat settings to meet your cooking needs for desired results.
Allow the grill to cool down, wipe off any splatters or grease, and clean the drip tray as needed.
Do not put a cover on the grill while it is still hot as it could start a ﬁre.

Gas Requirements

GENERAL INFORMATION

WARNING
Never attach an unregulated gas line to the appliance. Connection to an unregulated gas line can cause excessive heat or ﬁre.

Verify the type of gas supply to be used, either Natural Gas (N.G.) or Liquid Propane (L.P.), and make sure the serial plate agrees with that of the supply. Conversion kits are available separately for an additional cost which will enable you to convert your grill from L.P. to N.G. or to convert your grill from N.G. to L.P. Please see your local dealer for more information.

WARNING
Always have a qualified service technician perform difficult conversions or modiﬁcations.

For natural gas installations, an installer must supply a gas shutoff valve that is easily accessible to the grill. All installer-supplied parts must conform to local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70- 2002, and the National Fuel Gas Code, NFPA 54-2002/ANSI Z223.1-2002.
All pipe sealants must be an approved type and resistant to the actions of L.P. gases. Never use pipe sealant on ﬂare ﬁttings. All gas connections should be made by a competent qualiﬁed service technician and by local codes and ordinances. In the absence of local codes, the installation must comply with the National Fuel Gas Code, NFPA 54-2002/ANSI Z223.1-2002. Gas conversion kits may be purchased separately. When ordering gas conversion kits, have the model number, and the type of gas (N.G. or L.P.) used for your grill.
This grill and its shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures over 1/2 PSIG (3.5 kPa.).
This grill must be isolated from the gas supply piping system by closing its manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.).
The installation of this grill must conform with local codes, or in the absence of local codes, with the National Fuel Code, NFPA 54-2002/ANSI Z223.1a-2002.
Installation in Canada must be by the Standard CSA B149.1 or B149.2 (installation code for gas-burning appliances and equipment) and local codes.

L.P. GAS INSTALLATION
Gas Grills that are set to operate with L.P. gas come with a high-capacity hose and regulator assembly. (Note: Use only the pressure regulator and hose assembly supplied with the grill or a replacement pressure regulator and hose assemblies speciﬁed by the manufacturer). This assembly is designed to connect directly to a standard 20 lb. L.P. cylinder. L.P. Cylinders are not included with the grill. L.P. Cylinders they can be purchased separately at an independent dealer.

L.P. TANK INFORMATION

Never use a dented or rusted L.P. tank or cylinder with a damaged valve.
L.P. cylinders are equipped with an O.P.D (Overﬁlling Prevention Device). The device shuts off the ﬂow of gas to a cylinder after 80% capacity is reached. This limits the potential for release of gas when the cylinder is heated, averting a ﬁre or possible injury.
The L.P. cylinder must have a shutoff valve terminating in an L.P. gas supply cylinder outlet specified, as applicable, for connection No. 510 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1. Do not store cylinders in a building, garage, or any other enclosed area. (The L.P. cylinder must have an overﬁll protection device, OPD, and a collar to protect the cylinder valve.)
The L.P. gas supply cylinder must be constructed and marked by the speciﬁcations for L.P. gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CAS-B339, “ Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods and Commission.”

L.P. TANK USE

When turning the L.P. tank on, make sure to open the valve SLOWLY two (2) complete turns to ensure proper gas flow. Most gas tanks now come equipped with a leak detector mechanism internal to the tank, when gas is allowed to escape rapidly it shuts off the gas supply. Opening the valve rapidly may simulate a gas leak, causing the safety device to activate, restricting gas flow causing low ﬂames.
Opening the valve slowly will ensure this safety feature is not falsely triggered.
When not in use, the gas supply cylinder valve is to be in the “OFF” position.
Store the tank supply system upright to allow for vapor withdrawal.
Inspect the regulator and hose assembly before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, replace it before the grill being used again.
Store cylinders outdoors out of the reach of children and do not store them in a building, garage, or any other enclosed area.
Only a qualified gas supplier should refill the L.P. tank.
Place a dust cap on the cylinder valve outlet whenever the cylinder is not in use. Install only the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

WARNING

DO NOT store a spare L.P. gas cylinder under or near the grill. Never fill the cylinder beyond 80% full.
If this information is not followed exactly, a fire causing death or serious injury may occur.

Pre-Operation Leak Testing

GENERAL INFORMATION
Although all gas connections on the grill are leak tested before shipment, a complete gas tightness check must be performed at the installation site due to possible shifting during shipment, installation or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks and immediately check the system if the smell of gas is detected.

BEFORE TESTING

Do not smoke while leak testing.
Extinguish all open ﬂames.
Never leak test with an open ﬂame.
Mix a solution of equal parts mild detergent or liquid soap and water.

TESTING

Turn off the burner control knobs.
Turn the top knob of the fuel supply cylinder counter-clockwise (right to left) two (2) rotations to open.
Apply the soap solution to the connections of the fuel supply assembly. If no soap bubbles appear, there is no gas leak. If bubbles form at the connections, a leak is detected. If a leak is detected, immediately turn off the gas supply, tighten any leaking ﬁttings, turn the gas on, and repeat steps 1-3.
Turn off the knob on the fuel supply cylinder.
Turn on the burner control knobs for a moment to release the pressure in the hose, and turn the control knobs back off.
Wash off the soapy solution with cold water and towel dry.
- Check all gas supply ﬁttings before each use and each time the gas supply cylinder is connected to the regulator. Have a qualiﬁed service technician leak test the grill any time a part of the gas system is replaced.
- Perform a leak test at least once a year whether or not the L.P. gas supply cylinder has been disconnected.

WARNING

When leak testing this appliance, make sure to test and tighten all loose connections, including the side burner. A slight leak in the system can result in a low ﬂame or hazardous condition. Most L.P. gas tanks now come equipped with a leak detector mechanism internal to the tank, when gas is allowed to escape rapidly, it shuts off the gas supply. A leak may signiﬁcantly reduce the gas ﬂow making the grill difﬁcult to light or causing low ﬂames.
If you cannot stop a gas leak turn off the gas supply and call your local gas company or the dealer you purchased the appliance from. If necessary, replace the faulty part with the manufacturer’s recommended replacement part. A slight leak could cause a ﬁre.

Lighting the Grill

Do not attempt to “Light” the grill if the odor of gas is present!!

BEFORE LIGHTING

WARNING
Important! Before Lighting:

Check the gas supply line for cuts, wear, or abrasion.
Always keep your face and body as far away from the grill as possible when lighting.

GRILL BURNER LIGHTING

Lighting the Grill with an electronic igniter

Make sure all control knobs are in the “OFF” position.
Open the gas supply valve located on top of your L.P. tank.
ATTENTION: When turning the L.P. tank on, make sure to open the valve very SLOWLY with two (2) complete turns to ensure proper gas flow.
Always open the hood before attempting to light it.
Push and turn one of the control knobs counter-clockwise to the “HIGH” position and immediately press the electronic igniter button. You will hear a snapping sound. It may be necessary to hold the electronic starter button for about 4 seconds. (See Fig. 19)
NOTE: If the burner does not light in 4 seconds, turn the knob to the “OFF” position and wait 5 minutes before trying again.
Repeat the above steps to light the remaining burners.

Match Lighting
If by chance the electronic igniter does not light the burner, the burner may be lit with a match attached to the match extender, located on the inside of the cart door.

Remove the main cooking grate, anti-flare screens flavor grid. Keep your face as far away from the grill surface as possible and pass the match extender to the ports of the main burner tubes. Position the match near the burner ports and push and turn the control knob counter-clockwise to the “HIGH” position. After the burner has lit, turn the knob to the “LOW” position and carefully place the flavor grid screen and grate back in position. Then turn the control knob to the desired setting. (See Fig. 20-22)

NOTE:
If the grill will not light after several attempts see the troubleshooting section of this manual. Turn the control knobs to the OFF position when not in use.

Using the Rotisserie Burner

The grill rotisserie system is designed to cook items from the back using infrared heat. The rotisserie burner is an infrared type that provides intense searing radiant heat. Preferred by chefs over other cooking methods, this intense heat sears in the natural juices and nutrients found in quality cuts of meats.

Remove the warming rack from the grill when using the rotisserie to prevent warping from the intense heat of the infrared unit.

NOTE:
The rotisserie spit rod is centered between the grill hood and the burners. It may be necessary to remove the grates, and anti-ﬂare screen ﬂavor grids when cooking larger portions of meat on the rotisserie. This is by design, since this configuration gives you the most possible room above and below the rod for larger pieces of meat.

Once lit, the rotisserie burner will reach cooking temperature in 1 minute. The orange/red glow will even out in about 5 minutes.

ROTISSERIE LIGHTING
Open the lid. Push and turn the control knob for the rotisserie counter- clockwise to the “HIGH” position. Continue to push the knob and wait 5 seconds. You’ll hear a snapping sound. If the burner does not light in 4 seconds, turn the control knob to “OFF” and wait 5 minutes before trying again. Once lit, turn the control knob to the desired setting. (See Fig. 22) If the igniter does not function, the burner can be lit by holding a lit match to the burner while the control knob is turned counter-clockwise to “HIGH”. (See Fig. 23)

NOTE:
After the ﬁrst use, the stainless steel around the burner will darken. This is a normal reaction of premium stainless steel due to heat and is not a defect. The infrared panel will also darken after initial use. This is also a normal occurrence.

NOTE:
Do not operate the main burners and infrared back burner at the same time. This can cause warping of the roll-top grill hood.

Lighting the Side Burner

Keep any electrical supply cords and the fuel supply away from any heated surfaces.

SIDE BURNER LIGHTING
Push and turn the control knob to the “HIGH” position. Continue pushing the knob. You’ll hear a snapping sound. It may be necessary to hold the knob for about 4 seconds. If the burner does not light in 4 seconds, turn the knob to the “OFF” position and wait 5 minutes before trying again. (See Fig. 24)

MATCH LIGHTING

If by chance the electronic igniter does not light the burner, the burner may be lit with a match. Attach the match to the match extender, located inside the right cart door.
Keep your face as far away from the grill surface as possible and hold a match, attached to the match extender, near the burner ports, then push and turn the control knob counter-clockwise to the “HIGH” position. Once lit, turn the control knob to the desired setting. (See Fig. 25)

Grill Light Maintenance

WARNING Electrical Grounding Instructions
This appliance (rotisserie motor) is equipped with a three-prong (grounding) plug for your protection against shock hazards and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Feed the electrical cord through the access hole in the back of the cart.
Plug into 3 prong GFCI-protected outlet.
Turn on using the light switch on the front control panel.
Unplug the electrical cord after use.

The light bulb in your grill will need to be replaced occasionally. Only use the light bulb supplied with the grill or a replacement lamp specified by the manufacturer.

Light bulb replacement instructions:

Unplug the light electrical cord.
Open the lid, remove the self-tapping screw holding the glass cover in place.
Remove the glass cover and light bulb.
Reinstall the new light bulb, glass cover, and screw.

WARNING

Always unplug the light cord when not in use.
Do Not use the grill light in the rain.

Care and Maintenance

IMPAIRED VENTILATION OF HOT AIR FROM THE GRILL
For the burners to function properly, hot air created by the burners must have a way to escape, the burners may become deprived of oxygen, especially if the burner output is set at HIGH. This is the reason your grill was designed with ventilation louvers. These design features give the hot air an escape route. Accordingly, never operate your grill with very little or no open space at the cooking surface (the cooking grids provide sufﬁcient space). Also, never cover the ventilation louvers with foil or other materials that prevent air ﬂow. Speciﬁcally, do not cover the entire surface with foil, a large pan, etc.

GENERAL MAINTENANCE

Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline, and other ﬂammable vapors and liquids.
Do not obstruct the ﬂow of combustion and ventilation air.
Keep the ventilation openings of the cylinder enclosure free and clear from debris.
Visually check the burners.
Clean the anti-ﬂare screen with mild detergent to remove the bacteria or fungi. The fats and oils also contain inorganic and organic acids which can cause corrosion on the sureface of the burner components.

GENERAL CLEANING

IMPORTANT:
Before cleaning, make sure all controls are off and the grill is cool. Always follow label instructions on cleaning products.

For routine cleaning, wash with soap and water using a soft cloth or sponge. Rinse with clean water and dry at once with a soft, lint-free cloth to avoid spots and streaks.
To avoid scratching the surface, do not use steel wool to clean the grill.
Use the vinyl grill cover to protect ﬁnish from weather.

DRIP TRAY
Clean the drip tray periodically to prevent heavy buildup of debris.

NOTE:
Allow the drip tray to cool before attempting to clean.

Important:
Do not leave the grill outside during inclement weather unless it is covered. Rainwater can collect inside of the grill, the grill cart, or the drip tray if left uncovered. If the drip tray is not cleaned after use and the grill is left uncovered, the drip tray will ﬁll with water causing grease and water to spill into the grill cart. Clean and store the drip tray after every use.

COOKING GRATES
The cooking grates can be cleaned immediately after cooking is completed and after turning off the grill. Wear a barbecue mitt and scrub the cooking grates with a damp cloth. If the grill is allowed to cool down, cleaning the grates will be easier if removed from the grill and cleaned with a mild detergent.

STAINLESS STEEL
After initial use, areas of the grill may discolor from the intense heat given off by the burners, this is normal. Purchase a mild stainless steel cleaner and rub in the direction of the grain of the metal. Specks of grease can gather on the surface of the stainless steel and bake onto the surface giving a worn appearance. For removal, use a non-abrasive oven cleaner in conjunction with a stainless cleaner.

NOTE:
Always scrub in the direction of the grain.

IGNITER ACCESS (UNDERSIDE BURNER SHELF)
To remove the igniter, unscrew the igniter push the button, and lock the nut from the front panel of the side burner and the igniter will fall out through the bottom.

PORCELAIN PARTS
Certain parts of your grill have a porcelain coating. Porcelain is a glass- based product and is highly durable to standard wear and tear. However, porcelain is sensitive to concussive blows, which can create interlaced micro- fractures, or “spider-webs.” Please take care not to strike any porcelain- covered parts with solid objects, drop them, or create any other concussive blows. These interlaced micro-fractures are common and may lead to minor chipping. Neither the chipping nor the interlaced micro-fractures will adversely affect the performance of your grill and are not covered under the warranty for porcelain parts.

Troubleshooting Guide

Problem

|

Possible Solution

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The grill will not light| 1. Push the igniter button and check for sparks.

2. If there is a spark, check to make sure gas is supplied to the burner.

a. Purge the line of any trapped air.

b. Check to see if you can match-light the burner.

c. Check to see that the other burners operate.

d. Visually check the electrode and wire while pushing the igniter button. If a spark occurs anywhere but the ignitor trip, the ignitor must be replaced.

The burner flame is yellow and a gas odor can be smelled| 1. Check the burner inlet for obstruction, especially for spiders and other insects.

2. Check the air shutter for proper adjustment.

3. Check for the source of gas leaks.

Excessive flare-ups| 1. Hood up when grilling.

2. Keep knobs on low.

3. Turn one burner off if neccessary.

4. Post-heat grill for 10-15 minutes, this will burn off drippings.

5. Use meats containing less fat.

6. Always grill chicken on low, meat side down for 20 minutes, and turn to skin side for another 20 minutes. Follow the above steps.

7. If the flare-up continues, move meats to a warm rack until the flame settles down.

8. Never spray water on gas flames – it will destroy your grill.

Burner blows out| 1. Check for any burner defects.

2. Check for proper burner installation.

3. Make certain the fuel mixture is not too lean.

4. Make sure the gas supply is sufficient.

5. See if the LP tank is empty.

Low heat, LP gas| The propane regulator assembly incorporates an excess flow device designed to supply the grill with sufficient gas flow under normal conditions, yet control excess gas flow.

Rapid changes in pressure can trigger the excess flow device, providing a low flame and low temperature. If the tank valve is turned open to allow gas flow while a burner valve is open, the surge of pressure will cause the device to activate. The device will remain closed until the pressure is equalized. This should occur within 5 seconds.

To ensure this does not cause difficulty in lighting the grill, follow these instructions:

1. Make sure all burner valves are “OFF”.

2. Open the tank valve and wait 5 seconds.

3. Light the burner one at a time following the lighting instructions.

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Low heat, natural gas| Gas pressure is affected by the gas line and the length of the gas line from the house gas line. Follow the recommendations in the chart below.| From House to Grill

Distance Tubing Size

Up to 25 ft| 3/8 in. diameter
26 ft – 50 ft| 1/2 in. diameter
51ft -100 ft| 2/3 in. of run 3/4 in.

1/3 in. of run 1/2 in.

Low heat generated with the knob in the “HI” position| 1. Make certain the problem is isolated to only one burner. If it appears so, clean the orifice and the burner, clearing ports of any obstruction.

2. Check for a bent or kinked fuel hose.

3. Make sure the air shutter is properly adjusted.

4. Check for proper gas supply and pressure.

5. Preheat the grill for a full 15 minutes.

6. If using LP gas, check for an empty tank.

Replacement Part List

Not Shown:

RCOZZ00083A Igniter Wire 1000
RCOZZ00213A Main Igniter w/Wire 540
RCOZZ00313A Main Igniter w/Wire 400
RCOZZ00215A Main Igniter w/Wire 920
RCOZZ00214A Main Igniter w/Wire 740
RCOZZ00209A Flex Line 7/16 FLR SST 201
RCOZZ00009A Back IR Igniter Wire
RCOZZ00117A NG Regulator
RCOZZ00398A Cart Mag Stop Galv
RCOZZ00020A “INFRARED” Logo
RCOZZ00502A “SONOMA” Logo

LIMITED WARRANTY

Sure Heat Mfg warrants that for 2 years from the date of purchase, the stainless steel panels will not break due to defects in material or workmanship. All other components of this grill are warranted free from defects in material and workmanship for one year from the date of purchase. Sure Heat Mfg. at its option, will repair or replace this product or any component of the product found to be defective during the warranty period. Replacement will be made with a new manufactured product or component. If the product is no longer available, a replacement may be made with a similar product of equal value. This warranty does not include transportation or shipping costs of any kind. This is your exclusive warranty. This warranty is valid for the original retail purchaser from the date of the initial retail purchase and is not transferable. Keep the original sales receipt. Proof of purchase is required to obtain warranty parts.

This warranty does not cover normal wear of parts such as scratches and dents of the stainless steel components or damage resulting from any of the following:

negligent use or misuse of the product, including exposing the product to chemicals or cleaning products not approved by Sure Heat Mfg.
corrosion, rust, or discoloring of any kind.
use or installation contrary to speciﬁed instructions and applicable building codes, including heating the product to temperatures above its rated speciﬁcations which can cause considerable warping
disassembly, including removal of the product from a built-in installation
damage resulting from accident, alteration, misuse, abuse, hostile environments, or improper installation
repair or alteration
acts of God, such as ﬁre, ﬂood hurricanes, and tornadoes
gas cylinders, propane tanks, or other fuel delivery systems, including connections to a household fuel supply
usage other than single-family household use such as commercial or industrial use
minor warping or discoloration of parts, which is normal and not a defect under this warranty

DO NOT RETURN THIS PRODUCT TO THE PLACE OF PURCHASE

If the Grill does not operate properly, ﬁrst thoroughly carry out the instructions provided with the unit to ensure that the appliance is installed correctly and check the troubleshooting section in the use and care manual.
We recommend you return the warranty registration card so that you can be contacted when any questions of safety arise that could affect you. The return of the warranty registration card is not a condition for warranty coverage.
Because of continuing product improvement, these speciﬁcations are subject to change without notice.

If you have other questions or need replacement parts contact our Customer Service Hotline at 800-229-5647