ZIPPER MASCHINEN ZI-MOS4TA 4 Stroke Brush Butter User Manual

: June 6, 2024
: ZIPPER MASCHINEN

ZIPPER MASCHINEN ZI-MOS4TA 4 Stroke Brush Butter

ZIPPER-MASCHINEN-ZI-MOS4TA-4-Stroke-Brush-Butter

SAFETY

Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse. To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual. All people who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of occupational health and safety. The machine is used for: Mowing and trimming grass at moderate and non-slippery terrain and for cutting twigs and hedges.

Any manipulation of the machine or its parts is a misuse, in this case ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

WARNING

Do not change the mowing attachment!
Using saw blades for the machine is prohibited!
Damaged cutting tools may be not straightened or welded in no case

Safety instructions

Missing or non-readable security stickers have to be replaced immediately!
To avoid malfunction, machine defects and injuries, read the following security instructions!

The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!

Use the machine only in good enough light to allow a safe operation can be guaranteed.
In tiredness, decreased concentration or under the influence of alcohol or drugs, the work on the machine is prohibited!
Caution in slippery conditions – slip hazard – risk of injury. When working, robust and non-slip footwear. Slides / stumble / traps are a major cause of serious injury or death.
The machine may only be operated by trained personnel.
Unauthorized persons, especially children and not trained personnel must be kept away from the running machine!
If you pass the machine to third, these instructions must be attached to the machine.
Before each use, the reliability of the machine is to be checked (tightness of the cutting tool, the proper function of the throttle lever)
Danger of burns! During the operation flow of hot exhaust gases and engine parts such as the carburettor and engine become hot.
Never place a hot brush cutter in dry grass or other easily flammable materials.
After the operation, the machine must cool down. Otherwise there is an imminent risk of burns
WARNING: Gasoline is highly flammable!
Smoking and open flames are prohibited during refuelling. Do not refuel when the engine and carburettor are still very hot.
Refuel only outdoors or in a well ventilated area.
Avoid contact with skin and clothes (fire hazard).
Check after refuelling tank cap and check for leaks.
Start the engine at least 3 meters from the tank location.
Spilled fuel is wipe immediately.
Work attentively, safety conscious and always be fully aware safe stand when working! Caution on uneven work surfaces and work surfaces with a slope!
Never cutting:
- above hip height
- on a ladder
- on trees
Regular breaks reduce the security risk to loss of control due to fatigue. Change the working position over again.
Avoid abnormal posture.
At idle, the blade should not rotate!
The maximum shaft speed must not exceed the specified speed. Checked settings!
No other person shall remain within 15m!
This distance also adhere to things! Danger of damage!
Solid objects, stones, metal parts, or the like can be thrown out – risk of injury!
Use personal safety equipment: ear protectors, safety goggles, safety shoes and safety helmet when working with the machine
Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops.
Switch off the machine before maintenance or adjustment.
Storage always with an empty tank in a safe place.
Do not grab in the cutting tool while it is rotating.
Take care that you do not get under the cutting tool!
Always use the correct cutting tool for the work to be done.
Do not operate in an enclosed or confined areas.
Exhaust contains poisonous carbon monoxide. The exposure can cause unconsciousness and death.
Before the start, after the failure or shock, be sure to check the device and make sure that it is in good condition.
Wear firm gloves when you use the brush cutter or if you install or remove the cutting blade.

TRANSPORT NOTES

Switch off the engine
Fit the blade guard
Secure the machine
Empty tank completely, avoid fuel spillage
To avoid damage to the device never drag but always lift correctly.

STORAGE NOTES

Remove and clean thread head and cutter blade
Fit the blade guard
Clean the machine and dry
Empty Tank completely, avoid fuel spillage
Store in a dry, out of reach of children place, well packaged (protection against cuts)

Remaining risk factors

Working with a brush cutter always poses some risks that cannot be eliminated entirely:

Noise: Working for a long time can damage your hearing if you do not have a very good hearing protection.
Risks of injury: Be aware that the cutter might stall and lead you to fall. Small objects might be caught by the machine and catapulted into the air. The contact with the rotating moving cutter causes severe injuries! Protect especially your feet by wearing reinforced security shoes. Never get with your fingers or hands near the rotating moving cutter. Do not touch the muffler or other machine components during operation – They become hot!
Risk to the hands or fingers: Access while it is working in the mowing apparatus. After the operation, the machine must cool down. Otherwise, there is an acute risk of scalding! Wear protective gloves to avoid injury
Vibration: The declared vibration emission value has been for a standardized test is measured and can be used to compare one tool with another electric are.
The declared vibration emission value may also be used for a preliminary assessment of exposure.
Warning: Emission level of vibration can be different from the specified value during the actual use of the electric tool, depending on the manner in which the power tool is used
Kickback: When working with metal cutting blades, it can, if fixed objects (trees, branches, stones, or the like) are involved, come to a check of the entire unit or to an abrupt train forward.
This check occurs suddenly without warning and can lead to loss of control of the unit and endanger the user and bystanders. Special Threatened in poor visibility areas and dense vegetation.

So keep checking by kickback

Hold the unit with both hands when working securely.
Be easily spread on a secure footing and keep your feet always count on you with a possible setback.
Do not overestimate yourself and keep it in working balance at all times.
The knife should have reached full operating speed before cutting begins.
When clearing stones and debris can be thrown and cause serious injury.

Make sure that the cover is securely mounted. Be rotating parts (blades) mounted incorrectly, this can lead to serious accidents. Check before starting work, the cutting blade for tight fit

Personal wear

A. Security helmet
B. Hearing protection
C. Face prodection
D. Belt
E. Safety gloves
F. Safety cover of moving unit
G. Safety shoes
H. Working trousers

NOTICE: The tool only use before using adapted to the operator, shoulder strap. Never operate the trimmer with one hand!

Belt

Pull the belt over your shoulders 2.
Close the belt lock 3.
Adjust the belt length at the belt tensioner 1 of the shoulder straps so that the machine holder 4 is at hip height.
Adjust the belt lengths so that the machine weight is distributed evenly onto the two shoulders.
Hook the belt with the quick coupling into the belt eyelet of the machine.

Never work without using the belt

ASSEMBLY

Delivery content

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation.

Assembly

The machine comes partly assembled and the components that have been disassembled for transport must be assembled as described below and the fuel and engine oil must be filled.

Assemble handles: Insert the handle (1) and handle (2) into the holder (3) and fix them to the machine with the four screws (4)
Fixing the cable/rope pull: Fix cable/rope (2) in clamp (1) and fix clamp (1) on rod
Connecting the rod: Put the two parts (1) and (2) of the rod together and connect them by means of the bolt (4) and handle (3)
Assembly nylon cutter blade: Assemble the nylon cutter blade (1) onto the guard (3) with two screws.
Assembly safety guard: Assemble the safety guard (1) to the rod using two screws (3)
Assembly nylon cutter:

1. Fix the upper holder (3) with the Allen key (2). (Push the Allen key through both holes. The hole on the upper holder (3) must first be aligned by turning.
2. put the nylon cutter (4) on the thread (1) and tighten it

NOTE: Left-hand thread ZIPPER-MASCHINEN-ZI-MOS4TA-4-Stroke-Brush-
Butter-4

Assembly tooth blade

Fix the upper holder (3) with the Allen key (2). (Push the Allen key through both holes. The hole on the upper holder (3) must first be aligned by turning.
Attach the tooth blade (4)
Attach the flange (5)
Attach the flange (6) and nut (7) und fasten the nut (7)

OPERATION

Machine to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

Operation instructions

Shut off the machine and let it cool down before start any cleaning, upkeep, checks or maintenance!
Operate the machine always with belt!
In dangerous situations detach the machine with the quick release from shoulder strap
Make sure the fuel and tank are in perfect condition before each start!

WARNING: ATTENTION! For transport engine oil has been drained. Fill up with 4-stroke quality motor oil before first operation! Failure to do so will result in permanent motor damage and void guarantee!

Engine Start

switch main switch (1) to “I” = machine ready for operation
set the start speed: Press release lever (2) and throttle lever (4) and press holder (3)
close the choke (5) (in upper position)
press primary pump (6) 2-3 times
grasp the start cable and pull it slowly until resistance is felt, let the cable rewind slightly from this point and pull it forcefully.
when the engine runs smoothly, open the choke (lower position)

Stop the engine

Release the throttle lever and set the mainswitch (1) to position off.

MAINTENANCE

ATTENTION: No cleaning, upkeep, checks or maintenance when machine is running Shut off the machine and let it cool down before start servicing!

The machine does not require intense maintenance. However, to ensure a long lifespan, we strongly recommend following the upkeep and maintenance plan. Repairs must be carried out by specialists! Use original ZIPPER parts only! Ware safety gloves if you are work on the cutting tool! Damaged cutting tools may never be straightened or welded!

NOTICE: Only a properly maintained equipment may be a satisfactory tool. Care and maintenance deficiencies can cause unpredictable accidents and injuries. Repairs should be performed only by authorized service centers. Improper operation may damage the equipment or endanger your safety.

Controls for the maintenance of the machine

Loose or lost screws, nuts, bolts| Regularly prior to each operation
Damage of any part of the machine| Regularly prior to each operation
Damage of cutting tools| Regularly prior to each operation
Fuel tank of tightness| Regularly prior to each operation
Machine cleaning| Regularly after operation
Cleaning spark plug| Every 25 working hours
Cleaning air filter| Every 20-30 working hours

Cleaning

Clean the machine and the working attachment from soil, dust, grass, chips, and small twigs, etc. Clean the machine housing with a wet cloth and a mild detergent.

NOTE: Do not use cleaning agents or solvents; these could attack the plastic parts of the machine! Put on all coatless flats a thin coat of oil.

Cleaning the air filter

The air filter has to be cleaned approx. every 20-30 working hours. This may vary depending on the air quality of your working area. Polluted and clogged air filters reduce the engine output by far and may lead to engine damage. To clean the air filter just remove the black air filter cover and take the filter out. Wash it in a mild water based solvent, squeeze it out, let it dry and put it back again.

Check the spark plug

Clean of debris with metal brush.
Check spark plugs match of 0.5-0.7mm

Engine oil change / engine oil check

ZIPPER-MASCHINEN-ZI-MOS4TA-4-Stroke-Brush-Butter-7

Storage

Let the machine cool down.
Empty Tank completely, avoid fuel spillage.
Remove and clean thread head and cutter blade
Fit the blade guard
Clean the machine and dry
Store in a dry, out of reach of children place, well packaged (protection against cuts)

Disposal

Do not dispose the machine, machine components fuel and oil in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

TROUBLE SHOOTING

W A R N I NG

**| Hot surfaces and rotating machine parts while the engine is running can cause serious injury or even death. Always stop the machine before carrying out troubleshooting work and secure it against unintentional restarting.
Trouble| Possible cause| Solution
Engine does not start**| ·   Incorrect starting sequence| ·   Observe the correct starting sequence
·   Dirty air filter| ·   Clean/replace air filter
·   No fuel supply| ·   Refuel
·   Fault in the fuel line| ·   Check the fuel line for kinks or damages
·   Engine flooded.| ·   Screw off, clean and dry the spark plug. Then pull the cranking rope several times and reinstall the spark plug
·   Spark plug connector not placed on.| ·   Place on the spark plug connector
·   No ignition spark| ·   Clean/replace spark plug

· Check ignition cable

Engine starts and is stalled immediately| ·   Incorrect idle adjustment| ·   Contact customer service
Machine works with interruptions| ·   Carburetor incorrectly adjusted| · Contact customer service
·   Spark plug fouled| ·   Clean/replace spark plug

· Check spark plug connector

Machine does not work with full performance| · Machine overloaded| · Too much pressure

· Cutting material too tough

·   Dirty air filter| ·   Clean/replace air filter
·   Carburetor incorrectly adjusted| ·   Contact customer service
Blade rotates at idling| ·   Idle speed too high| ·   Adjust a lower idle speed
Blade rotates but has no power| ·   Choke is ON| ·   Set Choke to OFF
Bad cuts| ·   Foreign material wrapped, grass around the sheet| ·   Shut machine off, wait until cutter stands still, remove the winded up material
·   Long grass| ·   Remove material
·   Blunt saw blade| ·   Sharpen or replace saw blade