SIEMENS Manufacturing Information System in F&B Industry User Guide

June 28, 2024
SIEMENS

SIEMENS Manufacturing Information System in F&B Industry

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FAQ

  • Q: What are the key benefits of using the Manufacturing Information System in the F&B industry?
    • A: The key benefits include enhanced efficiency, increased productivity, reduced downtime, energy efficiency, and improved data analysis capabilities.
  • Q: How can the MIS system help in optimizing total cost of ownership?
    • A: By focusing on standardization and integration concepts from Siemens, the MIS system can reduce costs associated with downtime, spare parts, training, energy consumption, and line extensions.

The challenge

Implementation of a global technology standardization in the production area

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End customer:

  • International food and beverage manufacturer

What was it about?

  • Reduce the time-to-market
  • Easy in line integration of various machines from different machine builders
  • Compliance with current technical standards
  • Future-proof investment

Example of a Foods & Beverages Plant

Process + Filling & Packaging + Auxiliary Services + Intralogistics

Auxiliary

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Warehouse Logistics

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The initial investment represent only a small portion of the total “Life Cycle Cost“

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Initial investment

  • in Production Lines

Focus on standardization for this phase!

Operating cost occurring by

  • Downtime for complex service
  • Spare parts
  • Elevated training costs
  • Poor integration
  • Non-optimized energy comsumption
  • Line extensions etc.

Reduce costs – Via standardization and integration concepts from Siemens

Fundamental Challenges

Fundamental challenges of our clients that we help to address – Standardization and integration… and digitalization

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  • MIS: Manufacturing Information System
  • MES: Manufacturing Execution System
  • MOM: Manufacturing Operation Management

F&B Standardization & Digitalization Concept

F &B Standardization & Digitalization Concept Totally Integrated Automation as Basis

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Integration of existing IT Systems

Market Expectation

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  • Transparent data in IT systems
    • Process optimization
    • Higher productivity
  • Global overview about running plants
    • Central management
  • Standard interfaces
    • Integrate with existing IT landscape
  • Complex holistic portfolio
    • The Best for new implementations

Siemens MIS Integration

  • Open ERP API to allow access to any 3rd ERP system
  • Central data collection of all servers using a SQL database
  • Line Integration
  • Advanced Reporting

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MIS system for F&B Industry

MIS system for F &B Industry (use case)

Enhancing Efficiency and Productivity through Advanced Automation

The goal of MIS project is to enhance the efficiency and productivity of production and packaging lines. It involves the seamless connection of process areas, and in F&P lines with various standalone machines, such as fillers, packers, and labellers, into a cohesive system that can communicate and operate harmoniously.

It addresses several key challenges:

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  • Reduction of Downtime
  • Efficient Diagnostics
  • Increased Output
  • Energy Efficiency
  • Data Analysis and Visualization
  • Performance report

MIS System Layout

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Line Monitoring System

Line Monitoring System (LMS)

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  • Integrate Filling & Packaging lines, collect data materials such as:

    • Machine status

    • Warning information

    • Speed…
      into a Line Integration system to:

    • Calculate total OEE performance

    • Calculate KPI…

  • Increase production efficiency

Energy Management System

Energy Management System (EMS)

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  • Reduce your energy cost
    • Collect and visualize where and when energy is consumed per line, plant, or enterprise wide
  • Discover your energy saving potential
    • Analyze your energy data over time, create statistics and correlations to identify peaks, losses and anomalies
  • Meet national efficiency standards
    • Track, optimize and report your energy consumption to follow Energy Efficiency Laws based on ISO 50001

Advanced reporting with PM- Quality

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  • Batch based data recording of
    • Trends
    • Alarm messages / audit trail messages
    • Event triggered readings (Snapshots)
    • Manual input values
  • Display of trends, alarms, snapshots and comments from current and historical trends in one diagram
  • Comfortable creation of report-layouts
  • Long term archiving

Your Benefits

Complete solution for shopfloor automation, shopfloor connection, network diagnose and Line Integration from one single vendor based on best practices and customer feedback

  • Parallel integration of existing and new machines into one MIS system
  • Faster rollout of projects to other filling/packaging lines due to standardized machine data interface and reuse of the existing Line Integration application example as a template due to easy configuration / engineering
  • Utilizing the OEE key performance indicator to measure and increase the performance of production lines.
  • Reduce the energy cost, discover the energy saving potential, certified energy monitoring system with ISO500001 for energy audits and decarbonization proven.
  • Advanced reporting system to help the customer optimize the production for more efficiency and productivity

Contact

Siemens Vietnam

  • Digital Industries
  • 33 Le Duan, Ben Nghe Ward, District 1 Ho Chi Minh City | Vietnam

For more information, please contact:

Customer Services & Support Toll Free Hotline: 1800-588820

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

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