JOHN DEERE TP-6972 Marine Diesel Engines Instruction Manual

JOHN DEERE TP-6972 Marine Diesel Engines

Specifications

• Product Name: 9.0 L Marine Diesel Engines (PowerTechTM)
• Model Number: OMRG39578
• Engine Type: Tier 3/Stage III A Platform
• Language: English
• Manufacturer: John Deere Power Systems
• Country of Manufacture: United States

Introduction

The 9.0 L Marine Diesel Engines (PowerTechTM) is a high-performance engine designed and manufactured by John Deere Power Systems. It is built on the Tier 3/Stage III A Platform and offers reliable power for marine applications.

OEM Engine and Drivetrain Warranty Registration

To register your OEM engine or drivetrain product, you can scan the QR code provided in the manual or visit the website http://jdpswarrantyreg.deere.com/WarrantyReg. Registering your product is important as it provides necessary information for prompt and complete service needs, updates, and warranty extension opportunities. It also allows you to receive money-saving offers from John Deere.

You’re Covered

When you purchase a John Deere engine or drivetrain product, you are not just buying the physical components, but also the assurance of getting work done efficiently and without worries. John Deere offers a strong support network and warranties designed to give you confidence in your product. With 4,000+ service locations worldwide, you can get service when and where you need it. Authorized service outlets use genuine John Deere parts and provide the expertise needed to keep your engine or drivetrain product running smoothly.

Warranty Duration

John Deere offers comprehensive warranties on their OEM industrial engines, marine engines, and drivetrain products to minimize downtime and unexpected repairs. The warranty duration includes:

• Unlimited hours in the first year of ownership.
• If there is no functional hour meter, hours of use will be determined based on 12 hours of use per calendar day.

These warranties start from the date of delivery to the first retail purchaser. To take full advantage of the John Deere service and support network, it is important to register your engine or drivetrain product.

Obtaining Warranty Service

If you require warranty service, it must be requested through an authorized John Deere service outlet before the warranty expiration. You will need to provide evidence of the engine’s or drivetrain product’s delivery date to the first retail purchaser. Authorized service outlets include:

• [Authorized Service Outlet 1]
• [Authorized Service Outlet 2]
• [Authorized Service Outlet 3]

FAQs

Q: How can I register my OEM engine or drivetrain product?
A: You can register your product by scanning the QR code provided in the manual or by visiting the website http://jdpswarrantyreg.deere.com/WarrantyReg.

Q: What are the benefits of registering my OEM engine or drivetrain product?
A: Registering your product ensures that you receive prompt and complete service, updates, and warranty extension opportunities. It also allows you to receive money-saving offers from John Deere.

Q: How long is the warranty duration for the 9.0 L Marine Diesel Engines?
A: The warranty includes unlimited hours in the first year of ownership. If there is no functional hour meter, hours of use will be determined based on 12 hours of use per calendar day.

Q: Where can I obtain warranty service for my engine or drivetrain product?
A: Warranty service must be requested through an authorized John Deere service outlet. Please refer to the list of authorized service outlets provided in the manual.

CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
If this product contains a gasoline engine:

WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
The State of California requires the above two warnings.
John Deere Power Systems Worldwide Edition PRINTED IN U.S.A.

Introduction
OEM Engine and Drivetrain Warranty Registration
RG24614 –UN–21OCT13

Scan this code to register your OEM engine or drivetrain product online. You can also visit us directly at
http://jdpswarrantyreg.deere.com/WarrantyReg.

Why registering your OEM engine or drivetrain product is a really smart idea:
· Get faster service. Registering your engine or
drivetrain product gives us the information we need to meet your service needs promptly and completely.
· Protect your investment. You’ll be kept up-to-date on
engine or drivetrain product updates.
· Extend your warranty. You’ll be given the option to
extend your coverage before your standard warranty term expires.
· Stay informed. Be the first to know about new products
and money-saving offers from John Deere.

You’re Covered When you buy a John Deere engine or drivetrain product you aren’t just buying pistons and crankshafts and gear drives. You’re buying the ability to get work done. Without downtime, without worries, and without hassles. And you’re buying the assurance that if you do need help, a strong support network will be there — ready to step in.
Confidence. That’s what John Deere engines, John Deere drivetrains, and John Deere Warranties are all about.
Long durations. Warranties designed to give you confidence in your engine or drivetrain product.
Worldwide support. Get service when and where you need it. John Deere has 4,000+ service locations worldwide.
Genuine John Deere parts and service. Authorized service outlets will use only new or remanufactured parts or components furnished by John Deere.
Warranty Duration Equipment operators can’t afford downtime or unexpected repairs. That’s why we offer comprehensive warranties on our OEM industrial engines, marine engines, and drivetrain products.

· OEM Engines: 2-year/2,000-hour warranty, with
unlimited hours in the first year.
· Drivetrain Products: 12-month/2000-hour warranty. In
the absence of a functional hour meter, hours of use will be determined on the basis of 12 hours of use per calendar day.
These warranties take effect the date the engine or drivetrain product is delivered to the first retail purchaser. Be sure to register your engine or drivetrain product and take full advantage of the John Deere service and support network.
In addition, engine extended warranties are available under certain conditions. John Deere offers a variety of purchased warranties to extend the warranty period for your engine. You’ll be given the option to extend your coverage before your standard warranty term expires.

Obtaining Warranty Service
Warranty service must be requested through an authorized John Deere service outlet before the expiration of the warranty. Evidence of the engine’s or drivetrain product’s delivery date to the first retail purchaser must be presented when requesting warranty service. Authorized service outlets include:
· John Deere distributor · John Deere OEM service dealer · John Deere equipment dealer · John Deere marine dealer

Worldwide Support Network
Visit https://dealerlocator.deere.com/ or https://dealerlocator.deere.ca/ to find the authorized engine or drivetrain service location nearest you. For complete warranty details visit https://www.deere.com/en/parts-and-service /warranty-and-protection-plans/warranties/warranty-statements or https://www.deere.ca/en/parts-and-service/warranty-and-protection- plans/warranties/warranty-statementsto view, download, or print the warranty statement for your engine or drivetrain product.
GM52594,0000996 -19-26MAY22-1/1

READ THIS MANUAL carefully to learn how to operate and service your engine correctly. Failure to do so could result in personal injury or equipment damage.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your engine and should remain with the engine when you sell it.
MEASUREMENTS IN THIS MANUAL are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
RIGHT-HAND AND LEFT-HAND sides are determined by standing at the drive or flywheel end (rear) of the engine and facing toward the front of the engine.
WRITE ENGINE SERIAL NUMBERS and option codes in the spaces indicated in the Record Keeping Section.

Accurately record all the numbers. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the engine.
SETTING FUEL DELIVERY beyond published factory specifications or otherwise overpowering will result in loss of warranty protection for this engine.
CERTAIN ENGINE ACCESSORIES such as air cleaner, and instruments are optional equipment on John Deere Marine Engines. These accessories may be provided by the equipment manufacturer instead of John Deere. This operator’s manual applies only to the engine and those options available through the John Deere distribution network.
ZE59858,00001AA -19-15OCT13-1/1

Engine Owner
John Deere Engine Owner: It is important for the new engine to be registered for factory warranty. Registering the engine will allow the Service Dealer to verify the warranty status should a repair be needed. The easiest way to register the engine is via the internet. To register the engine for warranty via the internet, please use the following URL: http://www.johndeere.com/enginewarranty

The John Deere Engine Distributor or local John Deere Service Dealer can also provide this service. Engine service can be done by all AG, C&F, and JDPS branded dealers. To view the John Deere Service Dealer network or locate the nearest Dealer, use the following URL: http://www.johndeere.com/dealer
JR74534,000026F -19-19AUG21-1/1

082422
PN=4

Download Instructions

Introduction

TS1746 –UN–26APR21

DX,DOWNLOADINSTRUCTIONS,AT -19-27APR21-1/1
082422
PN=5

Introduction
Identification Views
NOTE: There are multiple engine configurations. Base engine model shown.
John Deere 6090 Marine Base Engine

RG24628 –UN–29OCT13

RG24627 –UN–29OCT13

John Deere 6090 Marine Base Engine
Continued on next page

ZE59858,00001AB -19-13JUL21-1/2

082422
PN=6

Introduction

RG30140 –UN–16FEB18

John Deere 6090 Marine Base Engine

RG30141 –UN–16FEB18

John Deere 6090 Marine Base Engine

ZE59858,00001AB -19-13JUL21-2/2
082422
PN=7

Trademarks
AdBlue®
AMP® BIO-GREASE-GARDTM Bio Hy-GardTM Bluetooth® Break-InTM Plus CINCH® COOL- GARDTM PLUS CoolScanTM COOLSCANTM PLUS Custom PerformanceTM DeereTM DENSO® DEUTSCH® DieselScanTM DuPont® EXTREME-GARDTM FleetGardTM FuelscanTM FunkTM GREASE-GARDTM Hy-GardTM JDLinkTM JDPartsTM JDPointTM John DeereTM Loctite® Metri-Pack® OILSCAN PLUSTM OilscanTM Permatex® PhoenixTM Plastigage® Plus-50TM II PowerSightTM PowerTechTM PowerTechTM E PowerTechTM M PowerTechTM Plus Restore®

Introduction

Trademarks AdBlue is a trademark of VDA, the German Association of the Automotive Industry. AMP is a trademark of Tyco Electronics BIO-GREASE-GARD is a trademark of Deere & Company Bio Hy-Gard is a trademark of Deere & Company Bluetooth is a trademark of Bluetooth SIG Break-In is a trademark of Deere & Company CINCH is a trademark of Cinch Inc. COOL-GARD is a trademark of Deere & Company CoolScan is a trademark of Deere & Company COOLSCAN is a trademark of Deere & Company Custom Performance is a trademark of Deere & Company Deere is a trademark of Deere & Company DENSO is a trademark of DENSO Corporation DEUTSCH is a trademark of TE Connectivity DieselScan is a trademark of Deere & Company DuPont is a trademark of E.I. DuPont de Nemours and Company EXTREME- GARD is a trademark of Deere & Company FleetGard is a trademark of Deere & Company Fuelscan is a trademark of Deere & Company Funk is a trademark of Deere & Company GREASE-GARD is a trademark of Deere & Company Hy-Gard is a trademark of Deere & Company JDLink is a trademark of Deere & Company JDParts is a trademark of Deere & Company JDPoint is a trademark of Deere & Company John Deere is a trademark of Deere & Company Loctite is a trademark of Henkel Corporation Metri-Pack is a trademark of Delphi Connection Systems OILSCAN PLUS is a trademark of Deere & Company Oilscan is a trademark of Deere & Company Permatex is a trademark of Illinois Tool Works Inc. Phoenix is a trademark of Deere & Company Plastigage is a trademark of Perfect Circle Corporation Plus-50 is a trademark of Deere & Company PowerSight is a trademark of Deere & Company PowerTech is a trademark of Deere & Company PowerTech is a trademark of Deere & Company PowerTech is a trademark of Deere & Company PowerTech is a trademark of Deere & Company Restore is a trademark of “Restore, Inc.”

Continued on next page

ZE59858,0000006 -19-12APR21-1/2

082422
PN=8

Scotch-Brite® Scotch-Grip® Service ADVISORTM SERVICEGARDTM SPEEDI-SLEEVE® SWEDATM Swagelok®
TACH-N-TIMETM
TeamMateTM TEFLON® Torq-GardTM TORX® Vari-CoolTM WEATHER PACK® WINDOWS®

Introduction
Scotch-Brite is a trademark of 3M Co. Scotch-Grip is a trademark of 3M Co. Service ADVISOR is a trademark of Deere & Company SERVICEGARD is a trademark of Deere & Company SPEEDI-SLEEVE is a registered trademark of the SKF Group. SWEDA is a trademark of Deere & Company Swagelok is a registered trademark of Swagelok Company. TACH-N-TIME is a trademark of Bosch Automotive Service Solutions Inc. TeamMate is a trademark of Deere & Company TEFLON is a trademark of Du Pont Co. Torq-Gard is a trademark of Deere & Company TORX is a registered trademark of Acument Intellectual Properties, LLC Vari-Cool is a trademark of Deere & Company WEATHER PACK is a trademark of Packard Electric WINDOWS is a trademark of Microsoft Corporation
ZE59858,0000006 -19-12APR21-2/2

Contents

iv

082422
PN=4

RG24621 –UN–24OCT13

Record Keeping

Record Engine Serial Number
The engine serial number plate (C) is located on the left-hand side of engine block between intake manifold and starter motor.
Record all of the numbers and letters found on your engine serial number plate in the spaces provided below.
This information is very important for repair parts or warranty information.
Engine Serial Number (A)

JOHN DEERE

Engine Serial Number

A

RG6090L123456

6090SFM85

B

DEERE & COMPANY MOLINE, ILLINOIS Made In USA

Engine Serial Number Plate

Engine Model Number (B)

NOTE: On engine serial number (A) the 7th digit shows the emission level as follows:

·· · ·

“B” “C” “G” “L”

for for for for

non-certified engines Tier 1 / Stage I engines Tier 2 / Stage II engines Tier 3 / Stage IIIA engines

For identification of publications specific to engine model refer to the PowerAssist App or John Deere Technical Information Store.

Location of Engine Serial Number Plate
RG33180 –UN–18NOV20

A–Engine Serial Number B–Engine Model Number

C–Serial Number Plate

https://techpubs.deere.com/https://techpubs.deere.com/
ZE59858,00001AC -19-13JUL21-1/1

RG24623 –UN–24OCT13

01-1

082422
PN=15

Record Keeping

Engine Option Codes

JOHN DEERE

Number PE6068U000094

A

6068HFC09

6.8 L

2732F

1111 1399 1425 1524 1606 1708 1928 2002 2699 2815 2909 3008 3512 3914 4026 4391 4607 4702 4803 4903 5002 5103 5215 5407 5511 5615 5709 5927 6543 6801 6901 72F3 7306 7703 7897 8422 8911 9805

Customer No.

OPTION CODES

RG24026 –UN–05AUG13

A–Engine Base Code (example)

Option Code Label Example

OEM engines have an engine option code label affixed to the rocker arm cover. These codes indicate which of the engine options were installed on your engine at the factory. When in need of parts or service, furnish your authorized servicing dealer or engine distributor with these numbers.
The engine option code label includes an engine base code (A). This base code must also be recorded along with the option codes. At times it will be necessary to furnish this base code to differentiate two identical option codes for the same engine model.
The first two digits of each code identify a specific group, such as alternators. The last two digits of each code identify one specific option provided on your engine, such as a 24 volt, 120 amp alternator.
If an engine is ordered without a particular component, the last two digits of that functional group option code will be 99, 00, or XX. The following list shows only the first two digits of the code numbers. For future reference such as ordering repair parts, it is important to have these code numbers available. To ensure this availability, enter the third and fourth digits shown on your engine option code label in the spaces provided on the following page.

An additional option code label may also be delivered (in a plastic bag attached to the engine or inserted in the machine documentation). It is recommended to place this label either on this page of the operator’s manual or in the Engine Owner’s Warranty booklet under Option Codes.
The machine manufacturer may have placed the label in a specific accessible area (inside the enclosure or close to a maintenance area).
Your engine option code label may not contain all option codes if an option has been added after the engine left the producing factory.
If option code label is lost or destroyed, consult your servicing dealer or engine distributor selling the engine for a replacement.
Record your engine Base Code (A) in the spaces provided below for easy reference.
Engine Base Code (A)

Option Codes 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44 45 46
47 48 49 50 51 52 53 54 55

Description Damper Engine Serial Number Plate Decomposition Tube (OEM) SCR (OEM) Performance Software and Labels Performance Software and Labels After Treatment Dosing System Air Conditioning Restriction Indicator Oil Pressure Switch Timing Gear Cover (S450/S650) Air Compressor Certification Sea Water Pump (Marine) Primary Fuel Filter/Water Separator Ignition System (Natural Gas) Vehicle Performance Software Wiring Harness Fuel System (Natural Gas) Fan Pulley Belt Tensioner Oil Filter EGR System Trim Software (OEM) Engine Installation Kit (S350) Engine Test Certificate/Engine Accessories (S350) Engine Installation Kit (S450) Emission Label Custom Software Parts Installed at Factory Engine Installation Kit/Ship With (S450/S650) ECU Wiring Harness (6125/6135) Field Installed Items Engine Lift Strap Service Only Parts

Serial No.
A–Serial Number Plate
Record Engine Control Unit (ECU) Serial Number
Record the part number and serial number information found on the serial number label (A) on the Engine Control Unit (ECU) mounted on or near the engine.
Part No.

High Pressure Fuel Pump Serial Number Plate
ZE59858,00001B0 -19-17SEP13-1/1

Serial No.

A–Serial Number Label

Record Engine Control Unit (ECU) Serial Number
ZE59858,00001B1 -19-17OCT13-1/1

RG24314 –UN–05SEP13

01-4

082422
PN=18

T81389 –UN–28JUN13

TS187 –19–30SEP88

Safety
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating practices.

DX,ALERT -19-29SEP98-1/1

Understand Signal Words
DANGER; The signal word DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING; The signal word WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION; The signal word CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices associated with events which could lead to personal injury.
A signal word–DANGER, WARNING, or CAUTION–is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General

precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.
DX,SIGNAL -19-05OCT16-1/1

Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.
There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator’s manual.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.
DX,READ -19-01AUG22-1/1

TS201 –UN–15APR13

05-1

082422
PN=19

TS201 –UN–15APR13

Replace Safety Signs

Replace missing or damaged safety signs. Use this operator’s manual for correct safety sign placement. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator’s manual.
Illuminate Work Area Safely
Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.
Work in Clean Area
Before starting a job:
· Clean work area and machine. · Make sure you have all necessary tools to do your job. · Have the right parts on hand. · Read all instructions thoroughly; do not attempt
shortcuts.

DX,SIGNS -19-18AUG09-1/1 DX,LIGHT -19-04JUN90-1/1 DX,CLEAN -19-04JUN90-1/1

TS223 –UN–23AUG88

T6642EJ –UN–18OCT88

05-2

082422
PN=20

TS779 –UN–08NOV89

Safety
Use Proper Tools
Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use power tools only to loosen threaded parts and fasteners. For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches. Use only service parts meeting John Deere specifications.
Live With Safety
Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.
Prevent Machine Runaway
Avoid possible injury or death from machinery runaway. Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed. NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park.

DX,REPAIR -19-17FEB99-1/1 DX,LIVE -19-25SEP92-1/1
DX,BYPAS1 -19-29SEP98-1/1

TS231 –19–07OCT88

TS177 –UN–11JAN89

05-3

082422
PN=21

TS202 –UN–23AUG88

Safety

Handle Fuel Safely–Avoid Fires

Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks.
Always stop engine before refueling machine. Fill fuel tank outdoors.
Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel.
Use only an approved fuel container for transporting flammable liquids.
Never fill fuel container in pickup truck with plastic bed liner. Always place fuel container on ground before refueling. Touch fuel container with fuel dispenser nozzle before removing can lid. Keep fuel dispenser nozzle in contact with fuel container inlet when filling.

Do not store fuel container where there is an open flame, spark, or pilot light such as within a water heater or other appliance.
DX,FIRE1 -19-12OCT11-1/1

Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

Handle Starting Fluid Safely
Starting fluid is highly flammable.
Keep all sparks and flame away when using it. Keep starting fluid away from batteries and cables.
To prevent accidental discharge when storing the pressurized can, keep the cap on the container, and store in a cool, protected location.
Do not incinerate or puncture a starting fluid container.
Do not use starting fluid on an engine equipped with glow plugs or an air intake heater.

DX,FIRE2 -19-03MAR93-1/1 DX,FIRE3 -19-14MAR14-1/1

TS291 –UN–15APR13

TS1356 –UN–18MAR92

05-4

082422
PN=22

TS227 –UN–15APR13

Safety

In Case of Fire

CAUTION: Avoid personal injury.

Stop machine immediately at the first sign of fire. Fire may be identified by the smell of smoke or sight of flames. Because fire grows and spreads rapidly, get off the machine immediately and move safely away from the fire. Do not return to the machine! The number one priority is safety.
Call the fire department. A portable fire extinguisher can put out a small fire or contain it until the fire department arrives; but portable extinguishers have limitations. Always put the safety of the operator and bystanders first. If attempting to extinguish a fire, keep your back to the wind with an unobstructed escape path so you can move away quickly if the fire cannot be extinguished.
Read the fire extinguisher instructions and become familiar with their location, parts, and operation before a fire starts. Local fire departments or fire equipment distributors may offer fire extinguisher training and recommendations.
If your extinguisher does not have instructions, follow these general guidelines:

1. Pull the pin. Hold the extinguisher with the nozzle pointing away from you, and release the locking mechanism.
2. Aim low. Point the extinguisher at the base of the fire. 3. Squeeze the lever slowly and evenly. 4. Sweep the nozzle from side-to-side.
DX,FIRE4 -19-22AUG13-1/1

Handle Fluids Safely–Avoid Fires
When you work around fuel, do not smoke or work near heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn spontaneously.

DX,FLAME -19-29SEP98-1/1

TS227 –UN–15APR13

05-5

082422
PN=23

Avoid Static Electricity Risk When Refueling
The removal of sulfur and other compounds in Ultra-Low Sulfur Diesel (ULSD) fuel decreases its conductivity and increases its ability to store a static charge. Refineries may have treated the fuel with a static dissipating additive. However, there are many factors that can reduce the effectiveness of the additive over time. Static charges can build up in ULSD fuel while it is flowing through fuel delivery systems. Static electricity discharge when combustible vapors are present could result in a fire or explosion. Therefore, it is important to ensure that the entire system used to refuel your machine (fuel supply tank, transfer pump, transfer hose, nozzle, and others) is properly grounded and bonded. Consult with your fuel or fuel system supplier to ensure that the delivery system is in compliance with fueling standards for proper grounding and bonding practices.
Service Machines Safely
Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
Wear Protective Clothing
Wear close fitting clothing and safety equipment appropriate to the job. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.
05-6

DX,FUEL,STATIC,ELEC -19-12JUL13-1/1
DX,LOOSE -19-04JUN90-1/1
DX,WEAR2 -19-03MAR93-1/1
082422
PN=24

TS206 –UN–15APR13

TS228 –UN–23AUG88

RG21992 –UN–21AUG13

RG22142 –UN–17MAR14

Safety
Protect Against Noise
There are many variables that affect the sound level range, including machine configuration, condition and maintenance level of the machine, ground surface, operating environmental, duty cycles, ambient noise, and attachments. Exposure to loud noise can cause impairment or loss of hearing. Always wear hearing protection. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.
Handling Batteries Safely
Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace grounded clamp last. Sulfuric acid in battery electrolyte is poisonous and strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid hazards by:
· Filling batteries in a well-ventilated area · Wearing eye protection and rubber gloves · Avoiding use of air pressure to clean batteries · Avoiding breathing fumes when electrolyte is added · Avoiding spilling or dripping electrolyte · Using correct battery booster or charger procedure.
If acid is spilled on skin or in eyes: 1. Flush skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush eyes with water for 15–30 minutes. Get
medical attention immediately. If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not
exceed 2 L (2 qt.). 3. Get medical attention immediately. WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
05-7

DX,NOISE -19-03OCT17-1/1
DX,WW,BATTERIES -19-02DEC10-1/1
082422
PN=25

TS203 –UN–23AUG88

TS204 –UN–15APR13

TS207 –UN–23AUG88

Safety
Prevent Acid Burns
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 15–30 minutes. Get
medical attention immediately. If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not
exceed 2 L (2 quarts). 3. Get medical attention immediately.
Stay Clear of Rotating Drivelines
Entanglement in rotating driveline can cause serious injury or death. Keep all shields in place at all times. Make sure rotating shields turn freely. Wear close-fitting clothing. Stop the engine and be sure that all rotating parts and drivelines are stopped before making adjustments, connections, or performing any type of service on engine or machine driven equipment.

DX,POISON -19-21APR93-1/1 DX,ROTATING -19-18AUG09-1/1

TS203 –UN–23AUG88

TS1644 –UN–22AUG95

05-8

082422
PN=26

TS677 –UN–21SEP89

Safety
Install All Guards
Rotating cooling system fans, belts, pulleys, and drives can cause serious injury.
Keep all guards in place at all times during engine operation.
Wear close-fitting clothes. Stop the engine and be sure fans, belts, pulleys, and drives are stopped before making adjustments, connections, or cleaning near fans and their drive components.
Practice Safe Maintenance
Understand service procedure before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing away from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.
Securely support any machine elements that must be raised for service work.
Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.
On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine.
Falling while cleaning or working at height can cause serious injury. Use a ladder or platform to easily reach each location. Use sturdy and secure footholds and handholds.

DX,GUARDS -19-18AUG09-1/1 DX,SERV -19-28FEB17-1/1

TS218 –UN–23AUG88

05-9

082422
PN=27

TS220 –UN–15APR13

Safety

Remove Paint Before Welding or Heating
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.
Remove paint before heating:
· Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding.
· If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
· If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.
Do not use a chlorinated solvent in areas where welding will take place.

Do all work in an area that is well ventilated to carry toxic fumes and dust away. Dispose of paint and solvent properly.
DX,PAINT -19-24JUL02-1/1

Avoid Heating Near Pressurized Fluid Lines
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.

TS953 –UN–15MAY90

X9811 –UN–23AUG88

DX,TORCH -19-10DEC04-1/1

Avoid High-Pressure Fluids
Inspect hydraulic hoses periodically ­ at least once per year ­ for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.
Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high- pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within

a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.
DX,FLUID -19-12OCT11-1/1

05-10

082422
PN=28

TS1343 –UN–18MAR92

Safety
Do Not Open High-Pressure Fuel System
High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect or attempt repair of fuel lines, sensors, or any other components between the high-pressure fuel pump and nozzles on engines with High Pressure Common Rail (HPCR) fuel system. Only technicians familiar with this type of system can perform repairs. (See your John Deere dealer.)
Protect Against High Pressure Spray
Spray from high pressure nozzles can penetrate the skin and cause serious injury. Keep spray from contacting hands or body. If an accident occurs, see a doctor immediately. Any high pressure spray injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.
Prevent Battery Explosions
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

DX,WW,HPCR1 -19-07JAN03-1/1 DX,SPRAY -19-16APR92-1/1
DX,SPARKS -19-03MAR93-1/1

TS1343 –UN–18MAR92

TS204 –UN–15APR13

05-11

082422
PN=29

RG17488 –UN–21AUG09

Safety
Avoid Hot Exhaust
Servicing machine or attachments with engine running can result in serious personal injury. Avoid exposure and skin contact with hot exhaust gases and components. Exhaust parts and streams become very hot during operation. Exhaust gases and components reach temperatures hot enough to burn people, ignite, or melt common materials.
Work In Ventilated Area
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. If you do not have an exhaust pipe extension, open the doors and get outside air into the area.
Service Cooling System Safely
Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

DX,EXHAUST -19-20AUG09-1/1 DX,AIR -19-17FEB99-1/1
DX,WW,COOLING -19-19AUG09-1/1

TS220 –UN–15APR13

TS281 –UN–15APR13

05-12

082422
PN=30

TS1133 –UN–15APR13

Safety

Decommissioning — Proper Recycling and Disposal of Fluids and Components
Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or component. These measures include the following:
· Use appropriate tools and personal protective
equipment such as clothing, gloves, face shields or glasses, during the removal or handling of objects and materials.
· Follow instructions for specialized components. · Release stored energy by lowering suspended machine
elements, relaxing springs, disconnecting the battery or other electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.
· Minimize exposure to components which may have
residue from agricultural chemicals, such as fertilizers and pesticides. Handle and dispose of these components appropriately.
· Carefully drain engines, fuel tanks, radiators, hydraulic
cylinders, reservoirs, and lines before recycling components. Use leak-proof containers when draining fluids. Do not use food or beverage containers.
· Do not pour waste fluids onto the ground, down a drain,
or into any water source.
· Observe all national, state, and local laws, regulations,
or ordinances governing the handling or disposal of waste fluids (example: oil, fuel, coolant, brake fluid);

filters; batteries; and, other substances or parts. Burning of flammable fluids or components in other than specially designed incinerators may be prohibited by law and could result in exposure to harmful fumes or ashes.
· Service and dispose of air conditioning systems
appropriately. Government regulations may require a certified service center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.
· Evaluate recycling options for tires, metal, plastic,
glass, rubber, and electronic components which may be recyclable, in part or completely.
· Contact your local environmental or recycling center, or
your John Deere dealer for information on the proper way to recycle or dispose of waste.
DX,DRAIN -19-01JUN15-1/1

05-13

082422
PN=31

Fuels, Lubricants, and Coolant

Diesel Fuel

Consult your local fuel distributor for properties of the diesel fuel available in your area.
In general, diesel fuels are blended to satisfy the low temperature requirements of the geographical area in which they are marketed.
Diesel fuels specified to EN 590 or ASTM D975 are recommended. Renewable diesel fuel produced by hydrotreating animal fats and vegetable oils is basically identical to petroleum diesel fuel. Renewable diesel that meets EN 590, ASTM D975, or EN 15940 is acceptable for use at all percentage mixture levels.

Required Fuel Properties
In all cases, the fuel shall meet the following properties:
Cetane number of 40 minimum. Cetane number greater than 47 is preferred, especially for temperatures below ­20 °C (­4 °F) or elevations above 1675 m (5500 ft.).
Cloud Point should be below the expected lowest ambient temperature or Cold Filter Plugging Point (CFPP) should be a maximum 10°C (18°F) below the fuel cloud point.
Fuel lubricity should pass a maximum scar diameter of 0.52 mm as measured by ASTM D6079 or ISO 12156-1. A maximum scar diameter of 0.45 mm is preferred.
Diesel fuel quality and sulfur content must comply with all existing emissions regulations for the area in which the engine operates. DO NOT use diesel fuel with sulfur content greater than 10 000 mg/kg (10 000 ppm).
Materials such as copper, lead, zinc, tin, brass and bronze should be avoided in fuel handling, distribution and storage equipment as these metals can catalyze fuel oxidation reactions which can lead to fuel system deposits and plugged fuel filters.

E-Diesel fuel
DO NOT use E-Diesel (Diesel fuel and ethanol blend). Use of E-Diesel fuel in any John Deere machine may void the machine warranty.
CAUTION: Avoid severe injury or death due to the fire and explosion risk from using E-Diesel fuel.
1See DX,ENOIL12,OEM, DX,ENOIL12,T2,STD, or DX,ENOIL12,T2,EXT for more information on Engine Oil and Filter Service Intervals.

Sulfur Content for Interim Tier 4, Final Tier 4, Stage III A and B, Stage IV, and Stage V Engines Above 560 kW
· Use ONLY diesel fuel with a maximum of 500 mg/kg
(500 ppm) sulfur content. Sulfur Content for Interim Tier 4, Final Tier 4, Stage III B, Stage IV Engines, and Stage V Engines
· Use ONLY ultra low sulfur diesel (ULSD) fuel with a
maximum of 15 mg/kg (15 ppm) sulfur content. Sulfur Content for Tier 3 and Stage III A Engines
· Use of diesel fuel with sulfur content less than 1000
mg/kg (1000 ppm) is RECOMMENDED.
· Use of diesel fuel with sulfur content 1000–2000 mg/kg
(1000–2000 ppm) REDUCES the oil and filter change interval.
· BEFORE using diesel fuel with sulfur content greater
than 2000 mg/kg (2000 ppm), contact your John Deere dealer. Sulfur Content for Tier 2 and Stage II Engines
· Use of diesel fuel with sulfur content less than 2000
mg/kg (2000 ppm) is RECOMMENDED.
· Use of diesel fuel with sulfur content 2000–5000 mg/kg
(2000–5000 ppm) REDUCES the oil and filter change interval.1
· BEFORE using diesel fuel with sulfur content greater
than 5000 mg/kg (5000 ppm), contact your John Deere dealer. Sulfur Content for Other Engines
· Use of diesel fuel with sulfur content less than 5000
mg/kg (5000 ppm) is RECOMMENDED.
· Use of diesel fuel with sulfur content greater than 5000
mg/kg (5000 ppm) REDUCES the oil and filter change interval. IMPORTANT: Do not mix used diesel engine oil or any
other type of lubricating oil with diesel fuel. Improper fuel additive usage may cause damage on fuel injection equipment of diesel engines.
DX,FUEL1 -19-13JUL20-1/1

10-1

082422
PN=32

Fuels, Lubricants, and Coolant

Supplemental Diesel Fuel Additives
Diesel fuel can be the source of performance or other operational problems for many reasons. Some causes include poor lubricity, contaminants, low cetane number, and a variety of properties that cause fuel system deposits. These and others are referenced in other sections of this Operator’s Manual.
To optimize engine performance and reliability, closely follow recommendations on fuel quality, storage, and handling, which are found elsewhere in this Operator’s Manual.

To further aid in maintaining performance and reliability of the engine’s fuel system, John Deere has developed a family of fuel additive products for most global markets. The primary products include Fuel-Protect Diesel Fuel Conditioner (full feature conditioner in winter and summer formulas) and Fuel- Protect Keep Clean (fuel injector deposit removal and prevention). Availability of these and other products varies by market. See your local John Deere dealer for availability and additional information about fuel additives that might be right for your needs.
DX,FUEL13 -19-07FEB14-1/1

Lubricity of Diesel Fuel

Most diesel fuels manufactured in the United States, Canada, and the European Union have adequate lubricity to ensure proper operation and durability of fuel injection system components. However, diesel fuels manufactured in some areas of the world may lack the necessary lubricity.
IMPORTANT: Make sure the diesel fuel used in your machine demonstrates good lubricity characteristics.

If fuel of low or unknown lubricity is used, add John Deere Fuel-Protect Diesel Fuel Conditioner (or equivalent) at the specified concentration.
Lubricity of BioDiesel Fuel
Fuel lubricity can improve significantly with BioDiesel blends up to B20 (20% BioDiesel). Further increase in lubricity is limited for BioDiesel blends greater than B20.

Fuel lubricity should pass a maximum scar diameter of 0.52 mm as measured by ASTM D6079 or ISO 12156-1. A maximum scar diameter of 0.45 mm is preferred.

DX,FUEL5 -19-07FEB14-1/1

Handling and Storing Diesel Fuel

CAUTION: Reduce the risk of fire. Handle fuel carefully. DO NOT fill the fuel tank when engine is running. DO NOT smoke while you fill the fuel tank or service the fuel system.
Fill the fuel tank at the end of each day’s operation to prevent water condensation and freezing during cold weather.
Keep all storage tanks as full as practical to minimize condensation.
Ensure that all fuel tank caps and covers are installed properly to prevent moisture from entering. Monitor water content of the fuel regularly.
When using biodiesel fuel, the fuel filter may require more frequent replacement due to premature plugging.

Check engine oil level daily prior to starting engine. A rising oil level may indicate fuel dilution of the engine oil. IMPORTANT: The fuel tank is vented through the
filler cap. If a new filler cap is required, always replace it with an original vented cap.
When fuel is stored for an extended period or if there is a slow turnover of fuel, add a fuel conditioner to stabilize the fuel. Keeping the free water drained and treating the bulk fuel storage tank quarterly with a maintenance dose of a biocide will prevent microbial growth. Contact your fuel supplier or John Deere dealer for recommendations.
DX,FUEL4 -19-13JAN18-1/1

10-2

082422
PN=33

Biodiesel fuel is comprised of monoalkyl esters of long chain fatty acids derived from vegetable oils or animal fats. Biodiesel blends are biodiesel mixed with petroleum diesel fuel on a volume basis.
Before using fuel containing biodiesel, review the Biodiesel Use Requirements and Recommendations in this Operator’s Manual.
Environmental laws and regulations can encourage or prohibit the use of biofuels. Operators should consult with appropriate governmental authorities prior to using biofuels.
John Deere Stage V Engines Operating in the European Union
Where the engine is to be operated within the Union on diesel or non-road gas- oil, a fuel with a FAME content not greater than 8% volume/volume (B8) shall be used.
John Deere Engines with Exhaust Filter Except Stage V Engines Operating in the European Union
Biodiesel blends up to B20 can be used ONLY if the biodiesel (100% biodiesel or B100) meets ASTM D6751, EN 14214, or equivalent specification. Expect a 2% reduction in power and a 3% reduction in fuel economy when using B20.
Biodiesel concentrations above B20 can harm the engine’s emission control systems and should not be used. Risks include, but are not limited to, more frequent stationary regeneration, soot accumulation, and increased intervals for ash removal.

John Deere Fuel conditioners or equivalent, which contain detergent and dispersant additives, are required when using biodiesel blends from B10 to B20, and are recommended when using lower biodiesel blends.
John Deere Engines Without Exhaust Filter
Biodiesel blends up to B20 can be used ONLY if the biodiesel (100% biodiesel or B100) meets ASTM D6751, EN 14214, or equivalent specification. Expect a 2% reduction in power and a 3% reduction in fuel economy when using B20.
These John Deere engines can operate on biodiesel blends above B20 (up to 100% biodiesel). Operate at levels above B20 ONLY if the biodiesel is permitted by law and meets the EN 14214 specification (primarily available in Europe). Engines operating on biodiesel blends above B20 might not fully comply with or be permitted by all applicable emissions regulations. Expect up to a 12% reduction in power and an 18% reduction in fuel economy when using 100% biodiesel.
John Deere fuel conditioners or equivalent, which contain detergent and dispersant additives, are required when using biodiesel blends from B10 to B100, and are recommended when using lower biodiesel blends.

Biodiesel Use Requirements and Recommendations
The petroleum diesel portion of all biodiesel blends must meet the requirements of ASTM D975 (US) or EN 590 (EU) commercial standard.
Biodiesel users in the U.S. are strongly encouraged to purchase biodiesel blends from a BQ-9000 Certified Marketer and sourced from a BQ-9000 Accredited Producer (as certified by the National biodiesel Board). Certified Marketers and Accredited Producers can be found at the following website: http://www.bq9000.org.
Biodiesel contains residual ash. Ash levels exceeding the maximums allowed in either ASTM D6751 or EN14214 can result in more rapid ash loading and require more frequent cleaning of the Exhaust Filter (if present).
The fuel filter can require more frequent replacement when using biodiesel fuel, particularly if switching from diesel. Check engine oil level daily prior to starting engine. A rising oil level can indicate fuel dilution of the engine oil. Biodiesel blends up to B20 must be used within 90 days of the date of biodiesel manufacture. Biodiesel blends above B20 must be used within 45 days from the date of biodiesel manufacture.
When using biodiesel blends up to B20, the following must be considered:
· Cold-weather flow degradation · Stability and storage issues (moisture absorption,
microbial growth)

· Possible filter restriction and plugging (usually a problem
when first switching to biodiesel on used engines)
· Possible fuel leakage through seals and hoses
(primarily an issue with older engines)
· Possible reduction of service life of engine components
Request a certificate of analysis from your fuel distributor to ensure that the fuel is compliant with the specifications provided in this Operator’s Manual.
Consult your John Deere dealer for John Deere fuel products to improve storage and performance with biodiesel fuels.
The following must also be considered if using biodiesel blends above B20:
· Possible coking or blocked injector nozzles, resulting
in power loss and engine misfire if John Deere fuel additives and conditioners or equivalent containing detergent/dispersants are not used
· Possible crankcase oil dilution (requiring more frequent
oil changes)
· Possible lacquering or seizure of internal components · Possible formation of sludge and sediments · Possible thermal oxidation of fuel at elevated
temperatures

Continued on next page

DX,FUEL7 -19-13JAN18-1/2

10-3

082422
PN=34

Fuels, Lubricants, and Coolant

· Possible compatibility issues with other materials
(including copper, lead, zinc, tin, brass, and bronze) used in fuel handling, distribution, and storage equipment
· Possible reduction in water separator efficiency · Possible damage to paint if exposed to biodiesel · Possible corrosion of fuel injection equipment · Possible elastomeric seal and gasket material
degradation (primarily an issue with older engines)
· Possible high acid levels within fuel system

· Because biodiesel blends above B20 contain more
ash, using blends above B20 can result in more rapid ash loading and require more frequent cleaning of the Exhaust Filter (if present) IMPORTANT: Raw pressed vegetable oils are
NOT acceptable for use as fuel in any concentration in John Deere engines. Their use could cause engine failure.
DX,FUEL7 -19-13JAN18-2/2

Testing Diesel Fuel
A fuel analysis program can help to monitor the quality of diesel fuel. The fuel analysis can provide critical data such as calculated cetane index, fuel type, sulfur content, water content, appearance, suitability for cold weather

operations, bacteria, cloud point, acid number, particulate contamination, and whether the fuel meets ASTM D975 or equivalent specification.
Contact your John Deere dealer for more information on diesel fuel analysis.
DX,FUEL6 -19-13JAN18-1/1

Fuel Filters
The importance of fuel filtration cannot be overemphasized with modern fuel systems. The combination of increasingly restrictive emission regulations and more efficient engines requires fuel system to operate at much higher pressures. Higher pressures can only be achieved using fuel injection components with very close tolerances. These close

manufacturing tolerances have significantly reduced capacities for debris and water.
John Deere brand fuel filters have been designed and produced specifically for John Deere engines.
To protect the engine from debris and water, always change engine fuel filters as specified in this manual.
DX,FILT2 -19-14APR11-1/1

10-4

082422
PN=35

Fuels, Lubricants, and Coolant

Minimizing the Effect of Cold Weather on Diesel Engines

John Deere diesel engines are designed to operate effectively in cold weather.
However, for effective starting and cold-weather operation, a little extra care is necessary. The following information outlines steps that can minimize the effect that cold weather may have on starting and operation of your engine. See your John Deere dealer for additional information and local availability of cold-weather aids.
Use Winter Grade Fuel
When temperatures fall below 0°C (32°F), winter grade fuel (No. 1-D in North America) is best suited for cold-weather operation. Winter grade fuel has a lower cloud point and a lower pour point.
Cloud point is the temperature at which wax begins to form in the fuel. This wax causes fuel filters to plug. Pour point is the lowest temperature at which movement of the fuel is observed. NOTE: On average, winter grade diesel fuel has a lower
Btu (heat content) rating. Using winter grade fuel may reduce power and fuel efficiency, but should not cause any other engine performance effects. Check the grade of fuel being used before troubleshooting for low-power complaints in cold-weather operation.
Air Intake Heater
An air intake heater is an available option for some engines to aid cold weather starting.
Ether
An ether port on the intake is available to aid cold weather starting.
CAUTION: Ether is highly flammable. Do not use ether when starting an engine equipped with glow plugs or an air intake heater.
Coolant Heater
An engine block heater (coolant heater) is an available option to aid cold weather starting.
Seasonal Viscosity Oil and Proper Coolant Concentration
Use seasonal grade viscosity engine oil based on the expected air temperature range between oil changes and a proper concentration of low silicate antifreeze as recommended. (See DIESEL ENGINE OIL and ENGINE COOLANT requirements in this section.)

Diesel Fuel Cold Flow Additive
Use John Deere Fuel-Protect Diesel Fuel Conditioner (winter formula), which contains anti-gel chemistry, or equivalent fuel conditioner to treat non- winter grade fuel (No. 2-D in North America) during the cold-weather season. This generally extends operability to about 10°C (18°F) below the fuel cloud point. For operability at even lower temperatures, use winter grade fuel.
IMPORTANT: Treat fuel when outside temperature drops below 0°C (32°F). For best results, use with untreated fuel. Follow all recommended instructions on label.
Biodiesel
When operating with biodiesel blends, wax formation can occur at warmer temperatures. Begin using John Deere Fuel-Protect Diesel Fuel Conditioner (winter formula) or equivalent at 5°C (41°F) to treat biodiesel fuels during the cold-weather season. Use B5 or lower blends at temperatures below 0°C (32°F). Use only winter grade petroleum diesel fuel at temperatures below -10°C (14°F).
Winterfronts
Use of fabric, cardboard, or solid winterfronts is not recommended with any John Deere engine. Their use can result in excessive engine coolant, oil, and charge air temperatures. This can lead to reduced engine life, loss of power and poor fuel economy. Winterfronts may also put abnormal stress on fan and fan drive components potentially causing premature failures.
If winterfronts are used, they should never totally close off the grill frontal area. Approximately 25% area in the center of the grill should remain open at all times. At no time should the air blockage device be applied directly to the radiator core.
Radiator Shutters
If equipped with a thermostatically controlled radiator shutter system, this system should be regulated in such a way that the shutters are completely open by the time the coolant reaches 93°C (200°F) to prevent excessive intake manifold temperatures. Manually controlled systems are not recommended.
If air-to-air aftercooling is used, the shutters must be completely open by the time the intake manifold air temperature reaches the maximum allowable temperature out of the charge air cooler.
For more information, see your John Deere dealer.
DX,FUEL10 -19-13JAN18-1/1

10-5

082422
PN=36

Fuels, Lubricants, and Coolant

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

New engines are filled at the factory with either John Deere Break-InTM or John Deere Break-In PlusTM Engine Oil. During the break-in period, add John Deere Break-InTM or Break-In PlusTM Engine Oil, respectively, as needed to maintain the specified oil level.
Operate the engine under various conditions, particularly heavy loads with minimal idling, to help seat engine components properly.
If John Deere Break-InTM Engine Oil is used during the initial operation of a new or rebuilt engine, change the oil and filter at a maximum of 100 hours.
If John Deere Break-In PlusTM Engine Oil is used, change the oil and filter at a minimum of 100 hours and a maximum equal to the interval specified for John Deere Plus-50TM II or Plus-50TM oil.
After engine overhaul, fill the engine with either John Deere Break-InTM or Break-In PlusTM Engine Oil.
If John Deere Break-InTM or Break-In PlusTM Engine Oil is not available, use an SAE 10W-30 viscosity grade diesel engine oil meeting one of the following and change the oil and filter at a maximum of 100 hours of operation:
· API Service Classification CE · API Service Classification CD · API Service Classification CC · ACEA Oil Sequence E2
Break-In is a trademark of Deere & Company. Break-In Plus is a trademark of Deere & Company Plus-50 is a trademark of Deere & Company.

· ACEA Oil Sequence E1

IMPORTANT: Do not use Plus-50TM II, Plus-50TM, or engine oils meeting any of the following for the initial break-in of a new or rebuilt engine:

API CK-4 API CJ-4 API CI-4 PLUS API CI-4 API CH-4 API CG-4 API CF-4 API CF-2 API CF

ACEA E9 ACEA E7 ACEA E6 ACEA E5 ACEA E4 ACEA E3

These oils do not allow the engine to break in properly.

John Deere Break-In PlusTM Engine Oil can be used for all John Deere diesel engines at all emission certification levels.
After the break-in period, use John Deere Plus-50TM II, John Deere Plus-50TM, or other diesel engine oil as recommended in this manual.

DX,ENOIL4 -19-02NOV16-1/1

10-6

082422
PN=37

SAE 15W-40 SAE 10W-40 SAE 10W-30 SAE 0W-40 SAE 5W-30
TS1691 –UN–18JUL07

Fuels, Lubricants, and Coolant

Diesel Engine Oil — Marine Engines

Failure to follow applicable oil standards and drain intervals can result in severe engine damage that might not be covered under warranty. Warranties, including the emissions warranty, are not conditioned on the use of John Deere oils, parts, or service.
Use oil viscosity based on the expected air temperature range during the period between oil changes.
John Deere Plus-50TM II oil is preferred.
John Deere Torq-GardTM is also allowed.
Other oils may be used if they meet one or more of the following standards:
· API Service Category CK-4 · API Service Category CJ-4 · API Service Category CI-4 PLUS · API Service Category CI-4 · ACEA Oil Sequence E9 · ACEA Oil Sequence E7 · ACEA Oil Sequence E6 · ACEA Oil Sequence E5 · ACEA Oil Sequence E4
Multi-viscosity diesel engine oils are preferred.
Diesel fuel quality and fuel sulfur content must comply with all existing emissions regulations for the area in which the engine operates.
Plus-50 is a trademark of Deere & Company Torq-Gard is a trademark of Deere & Company

50o C 40o C 30o C 20o C 10 o C
0o C -10o C -20o C -30o C -40o C

122o F 104o F
86o F 68o F 50 o F 32o F 14o F -4o F -22o F -40o F

Oil Viscosities for Air Temperature Ranges

DO NOT use diesel fuel with sulfur content greater than 10000 mg/kg (10000 ppm).

AK08008,000004A -19-17APR17-1/1

10-7

082422
PN=38

Fuels, Lubricants, and Coolant

Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — Marine Engines

Recommended oil and filter service intervals are based on a combination of oil pan capacity, type of engine oil and filter used, and sulfur content of the diesel fuel. Actual service intervals also depend on operation and maintenance practices.

· BEFORE using diesel fuel with sulfur content greater
than 2000 mg/kg (2000 ppm), contact your John Deere dealer or qualified service provider.
· DO NOT use diesel fuel with sulfur content greater than
10000 mg/kg (10000 ppm).

Use oil analysis to evaluate the condition of the oil and to aid in selection of the proper oil and filter service interval. Contact your John Deere dealer or other qualified service provider for more information on engine oil analysis.
Change the oil and oil filter at least once every 12 months even if the hours of operation are fewer than the otherwise recommended service interval.
Diesel fuel sulfur content affects engine oil and filter service intervals.
· Use of diesel fuel with sulfur content less than 1000
mg/kg (1000 ppm) is RECOMMENDED.
· Use of diesel fuel with sulfur content 1000–2000 mg/kg
(1000–2000 ppm) REDUCES the oil and filter change interval.

IMPORTANT: To avoid engine damage:
· Reduce oil and filter service intervals by 50%
when using BioDiesel blends greater than B20. Oil analysis may allow longer service intervals.
· Use only approved oil types.
Approved Oil Types:
· “Plus-50 Oils” include John Deere Plus-50TM II and
John Deere Plus-50TM or “Other Oils” with approved oil analysis.
· “Other Oils” include John Deere Torq-GardTM and oils
meeting the following standards: API CK-4, API CJ-4, API CI-4 PLUS, API CI-4, ACEA E9, ACEA E7, ACEA E6, ACEA E5, and ACEA E4.

Engine Oil and Filter Service Intervals

Engine Model

6090AFM85 6090SFM85

6090HFM85 (Auxiliary)

Engine Type

Generator

Propulsion

All

Fuel Sulfur

Less than 500 mg/kg (500 ppm)

Less than 500 mg/kg (500 ppm)

Plus-50 Oil and JD Filters*

500 hours

375 hours

500 hours

Fuel Sulfur

Less than 1000 mg/kg (1000 ppm)

Less than 1000 mg/kg (1000 ppm)

Plus-50 Oils*

375 hours

500 hours

Other Oils

250 hours

250 hours

Fuel Sulfur

1000–2000 mg/kg (1000–2000 ppm)

1000–2000 mg/kg (1000–2000 ppm)

Plus-50 Oils*

300 hours

400 hours

Other Oils

200 hours

200 hours

Fuel Sulfur

2000–10000 mg/kg (2000–10000 ppm)

2000–10000 mg/kg (2000–10000 ppm)

Plus-50 Oils*

Contact John Deere dealer or qualified service provider

350 hours

Other Oils

Contact John Deere dealer or qualified service provider

175 hours

Fuel Sulfur

Greater than 10000 mg/kg (Greater than 10000 ppm)

Greater than 10000 mg/kg (Greater than 10000 ppm)

Plus-50 Oils*

Do not use

250 hours

Other Oils

Do not use

125 hours

*Or “Other Oils” with approved oil analysis Oil analysis may extend the service interval of “Other Oils” to a maximum not to exceed the interval of Plus-50 II oils. Oil analysis means taking a series of oil samples at 50-hour increments beyond the normal service internal until either the data indicates the end of useful oil life or the maximum service interval of John Deere Plus-50 II oils is reached.

Plus-50 is a trademark of Deere & Company Torq-Gard is a trademark of Deere & Company

AK08008,000004C -19-21DEC17-1/1

10-8

082422
PN=39

Fuels, Lubricants, and Coolant

Mixing of Lubricants
In general, avoid mixing different brands or types of oil. Oil manufacturers blend additives in their oils to meet certain specifications and performance requirements.

Mixing different oils can interfere with the proper functioning of these additives and degrade lubricant performance.
Consult your John Deere dealer to obtain specific information and recommendations.
DX,LUBMIX -19-18MAR96-1/1

Alternative and Synthetic Lubricants

Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual.
Some John Deere brand coolants and lubricants may not be available in your location.
Consult your John Deere dealer to obtain information and recommendations.

Synthetic lubricants may be used if they meet the performance requirements as shown in this manual.
The temperature limits and service intervals shown in this manual apply to John Deere branded fluids or fluids that have been tested and/or approved for use in John Deere equipment.
Re-refined base stock products may be used if the finished lubricant meets the performance requirements.
DX,ALTER -19-13JAN18-1/1

Lubricant Storage

Your equipment can operate at top efficiency only when clean lubricants are used.
Use clean containers to handle all lubricants.
Store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation.

Make certain that all containers are properly marked to identify their contents. Properly dispose of all old containers and any residual lubricant they may contain.
DX,LUBST -19-11APR11-1/1

Oil Filters
Filtration of oils is critically important for proper operation and lubrication. John Deere brand oil filters have been designed and produced specifically for John Deere applications.
John Deere filters adhere to engineering specifications for quality of the filter media, filter efficiency rating, strength

of the bond between the filter media and the element end cap, fatigue life of the canister (if applicable), and pressure capability of the filter seal. Non- John Deere branded oil filters might not meet these key John Deere specifications.
Always change oil filters regularly as specified in this manual.
DX,FILT1 -19-11APR11-1/1

10-9

082422
PN=40

Fuels, Lubricants, and Coolant

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Failure to follow applicable coolant standards and drain intervals can result in severe engine damage that may not be covered under warranty. Warranties, including the emissions warranty, are not conditioned on the use of John Deere coolants, parts, or service.

Preferred Coolants

The following pre-mix engine coolants are preferred:
· John Deere COOL-GARDTMII · John Deere COOL-GARD II PG
COOL-GARD II pre-mix coolant is available in several concentrations with different freeze protection limits as shown in the following table.

COOL-GARD II Pre-Mix COOL-GARD II 20/80 COOL-GARD II 30/70 COOL-GARD II 50/50 COOL-GARD II 55/45
COOL-GARD II PG 60/40 COOL-GARD II 60/40

Freeze Protection Limit -9°C (16°F) -16°C (3°F) -37°C (-34°F) -45°C (-49°F) -49°C (-56°F) -52°C (-62°F)

Not all COOL-GARD II pre-mix products are available in all countries.
Use COOL-GARD II PG when a non-toxic coolant formulation is required.
Additional Recommended Coolants
The following engine coolant is also recommended:
· John Deere COOL-GARD II Concentrate in a 40–60%
mixture of concentrate with quality water.
IMPORTANT: When mixing coolant concentrate with water, do not use less than 40% or greater than 60% concentration of coolant. Less than 40% gives inadequate additives for corrosion protection. Greater than 60% can result in coolant gelation and cooling system problems.

Other Coolants
Other ethylene glycol or propylene glycol base coolants may be used if they meet the following specification:
COOL-GARD is a trademark of Deere & Company 1Coolant analysis may extend the service interval of other “Coolants” to a maximum not to exceed the interval of Cool-Gard II coolants. Coolant analysis means taking a series of coolant samples at 1000 hour increments beyond the normal service interval until either the data indicate the end of useful coolant life or the maximum service interval of Cool-Gard II is reached.

· Pre-mix coolant meeting ASTM D6210 requirements · Is formulated with a 2-ethylhexanoic acid (2-EHA) free
additive package
· Coolant concentrate meeting ASTM D6210
requirements in a 40–60% mixture of concentrate with quality water If coolant meeting one of these specifications is unavailable, use a coolant concentrate or pre-mix coolant that has a minimum of the following chemical and physical properties:
· Provides cylinder liner cavitation protection according to
either the John Deere Cavitation Test Method or a fleet study run at or above 60% load capacity
· Is formulated with a nitrite-free additive package · Is formulated with a 2-ethylhexanoic acid (2-EHA) free
additive package
· Protects the cooling system metals (cast iron, aluminum
alloys, and copper alloys such as brass) from corrosion Water Quality Water quality is important to the performance of the cooling system. Deionized or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base engine coolant concentrate. Coolant Drain Intervals Drain and flush the cooling system and refill with fresh coolant at the indicated interval, which varies with the coolant used. When COOL-GARD II or COOL-GARD II PG is used, the drain interval is 6 years or 6000 hours of operation. If a coolant other than COOL-GARD II or COOL-GARD II PG is used, reduce the drain interval to 2 years or 2000 hours of operation.1 IMPORTANT: Do not use cooling system sealing
additives or antifreeze that contains sealing additives. Do not mix ethylene glycol and propylene glycol base coolants. Do not use coolants that contain nitrites.
DX,COOL3 -19-25AUG20-1/1

10-10

082422
PN=41

Fuels, Lubricants, and Coolant

Water Quality for Mixing with Coolant Concentrate

Engine coolants are a combination of three chemical components: ethylene glycol (EG) or propylene glycol (PG) antifreeze, inhibiting coolant additives, and quality water.

Water quality is important to the performance of the cooling system. Deionized or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base engine coolant concentrate.

All water used in the cooling system should meet the following minimum specifications for quality:

Chlorides Sulfates Total solids Total dissolved I hardness pH

<40 mg/L <100 mg/L <340 mg/L <170 mg/L 5.5–9.0

IMPORTANT: Do not use bottled drinking water because it often contains higher concentrations of total dissolved solids.

Freeze Protection

The relative concentrations of glycol and water in the engine coolant determine its freeze protection limit.

Ethylene Glycol 40%

Freeze Protection Limit -24°C (-12°F)

50% 60%

-37°C (-34°F) -52°C (-62°F)

Propylene Glycol 40%

Freeze Protection Limit -21°C (-6°F)

50%

-33°C (-27°F)

60%

-49°C (-56°F)

DO NOT use a coolant-water mixture greater than 60% ethylene glycol or 60% propylene glycol.

DX,COOL19 -19-13JAN18-1/1

Operating in Warm Temperature Climates
John Deere engines are designed to operate using recommended engine coolants.
Always use a recommended engine coolant, even when operating in geographical areas where freeze protection is not required. IMPORTANT: Water may be used as coolant in
emergency situations only.

Foaming, hot surface aluminum and iron corrosion, scaling, and cavitation occur when water is used as the coolant, even when coolant conditioners are added. Drain cooling system and refill with recommended engine coolant as soon as possible.
DX,COOL6 -19-17FEB20-1/1

10-11

082422
PN=42

TS1732 –UN–04SEP13

Fuels, Lubricants, and Coolant

Testing Coolant Freeze Point
The use of a handheld coolant refractometer is the quickest, easiest, and most accurate method to determine coolant freeze point. This method is more accurate than a test strip or a float-type hydrometer which can produce poor results.
A coolant refractometer is available through your John Deere dealer under the SERVICEGARDTM tool program. Part number 75240 provides an economical solution to accurate freeze point determination in the field.
To use this tool:
1. Allow cooling system to cool to ambient temperatures.
2. Open radiator cap to expose coolant.
3. With the included dropper, collect a small coolant sample.
4. Open the lid of the refractometer, place one drop of coolant on the window and close the lid.
5. Look through the eyepiece and focus as necessary.
6. Record the listed freeze point for the type of coolant (ethylene glycol coolant or propylene glycol) being tested.

SERVICEGARDTM Part Number 75240

TS1733 –UN–04SEP13

SERVICEGARD is a trademark of Deere & Company

Image with a Drop of 50/50 Coolant Placed on the Refractometer Window
DX,COOL,TEST -19-13JUN13-1/1

Disposing of Coolant
Improperly disposing of engine coolant can threaten the environment and ecology.
Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
Do not pour waste onto the ground, down a drain, or into any water source.
Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere engine distributor or servicing dealer.

Recycle Waste
RG,RG34710,7543 -19-26APR18-1/1

TS1133 –UN–15APR13

10-12

082422
PN=43

RG17228 –UN–12JUN09

Instrument Panels

Sea Trials for Performance and Warranty
NOTE: John Deere Marine Engines are not eligible for an extended warranty until proper installation and performance is found to be consistent with John Deere’s Application Guidelines; verified by a sea trial. Once a sea trial has been completed, your John Deere dealer / distributor will provide the results to John Deere for analysis. If the engine installation meets all guidelines it will then be eligible for extended warranty.

Following any John Deere marine engine installation a John Deere Marine dealer should conduct a sea trial in order to validate proper installation. In order to maximize the performance of each vessel, it is very important to have each installation checked mechanically and electronically before it is put into regular service. The testing and investigation conducted during sea trials can proactively identify issues before they potentially result in performance problems. Sea trials also provide valuable insight to optimize engine performance, improve long-term durability, and provide a useful reference for future updates.
Two important requirements examined in a sea trial are exhaust backpressure and rated engine speed. Exceeding the recommended backpressure could result in extensive engine damage or failure. The rated engine speed is checked to verify the vessel is not over-propped (propeller is too big) or under-propped (propeller is too small). Either of these conditions will reduce engine life expectancy, increase repair costs and negatively impact fuel consumption. The John Deere Marine dealer should

also verify that the additional requirements set forth in the John Deere Marine Application Guidelines were met during engine installation.
The overall benefit of the sea trial is to verify the engines are installed correctly and are properly matched to the vessel. This provides for the best possible performance in the unpredictable conditions you may operate in on the open water.
NOTICE: ANY ENGINE DAMAGE RESULTING FROM OVER-PROPPING, EXCESSIVE EXHAUST BACK-PRESSURE OR OTHER INSTALLATION / RIGGING ISSUES ARE NOT COVERED UNDER WARRANTY.
NOTE: The specifications section in the back of this manual lists the rated speed for each of the different available power ratings.
JR74534,0000294 -19-23AUG11-1/1

15-1

082422
PN=44

Instrument Panels

RG29337 –UN–01MAR17

John Deere Instrument (Gauge) Panel (Electronically Controlled Engines)
Tier 3 John Deere POWERTECHTM Marine Engines have an electronic control system, which has the following controls and gauges as shown. The following information applies only to those controls and gauges supplied by John Deere for electronically controlled engines. Refer to your engine application manual or boat builder for specific guidelines if John Deere-sourced controls and instrumentation are not used.
NOTE: The standard main station (wheel house) instrument panel is shown. An optional fly-bridge panel is also available that includes the same gauges as the standard panel, but has a stop button in place of the key start switch.

NOTE: On generator-set engines, the gauges are supplied by the gen-set manufacturer. Minimum gauges required are: hour meter, oil pressure gauge and coolant temperature gauge as well as safety shutdown devices.

Instrument Panel (Option A)

B

G

A

IMPORTANT: Whenever an electronic gauge or sensor does not register a correct reading, replace it

C

with a new one. DO NOT attempt to repair it.

Following is a brief description of the available optional electronic controls and gauges found on John Deere provided instrument panels. Refer to manufacturer’s literature for information on controls not provided by Deere.
A–Engine Oil Pressure Gauge
The oil pressure gauge (A) indicates engine oil pressure. An audible alarm warns the operator if engine oil pressure falls below a safe operating pressure.
B–Engine Coolant Temperature Gauge
The engine coolant temperature gauge (B) indicates engine coolant temperature. An audible alarm warns the operator if coolant temperature rises above the preset safe operating temperature.
C–Voltmeter
The voltmeter (C) indicates system battery voltage. The amber “Warning” light (P) illuminates when battery voltage is too low for proper operation of the fuel injection system.
D–Percent Load Gauge
If equipped, the percent load gauge shows percent of available engine power being used by the vessel.
E–Audible Alarm
The audible alarm (E) sounds whenever low oil pressure, high coolant temperature, or water-in-fuel conditions exist. This includes all signals that light up the amber “warning” indicator (intermittent alarm) or the red “stop engine” indicator (steady alarm).

K

H

OL

M

NP

J

Instrument Panel (Option B)

A–Oil Pressure Gauge B–Coolant Temperature
Gauge C–Voltmeter D–Percent Load Gauge (if
equipped) E–Audible Alarm F– Audible Alarm Override
Button (if equipped) G–Tachometer H–Dimmer Switch

I– Start Button (if equipped) J– Key Switch K–Diagnostic Gauge L– Menu Key M–Arrow Keys N–Enter Key O–Red “STOP ENGINE”
Indicator Light P–Amber “WARNING”
Indicator Light

NOTE: Audible alarm is mounted behind the panel on option B.
F–Audible Alarm Override Button (Option A only)

RG29336 –UN–01MAR17

Continued on next page
15-2

RG19661,00003B4 -19-05DEC17-1/2
082422
PN=45

Instrument Panels

The audible alarm has an override button (F) that silences the audible alarm for approximately two minutes when pressed.
G–Tachometer
The tachometer (G) indicates engine speed in hundreds of revolutions per minute (rpm).
H–Dimmer Switch
The dimmer switch (H) allows the operator to dim or brighten the illumination of the instrument panel. The
POWERTECH is a trademark of Deere & Company.

diagnostic gauge (K) also has a backlight adjustment function. I–Start Button If equipped, the start button (I), when pressed and held in, operates the starting motor to start the engine. The engine will only start with key switch (J) in the “ON” position.
RG19661,00003B4 -19-05DEC17-2/2

John Deere Instrument (Gauge) Panel (Electronically Controlled Engines) (Continued)

J–Key Switch (Option A)
The main station instrument panel has a two-position (OFF/ON) key switch (J) which controls the engine electrical system, starts and stops the engine. When the switch is in the “ON” position, the engine may be started by pressing the start button (I).
The remote station instrument panel has a start/stop rocker in place of the key switch. With the key switch on the main station instrument panel in the ON position, the engine can be started and stopped from the remote station instrument panel.
J–Key Switch (Option B)
The main station instrument panel has a three-position (OFF/ON/CRANK) key switch (J) which controls the engine electrical system, starts and stops the engine.
The remote station instrument panel has a stop button in place of the key switch. With the key switch on the main station instrument panel in the ON position, the engine can be started and stopped from the remote station instrument panel.
K–Diagnostic Gauge/Hour Meter
The diagnostic gauge (K) displays diagnostic trouble codes (DTCs) as they are accessed. Other information on the engine can be accessed using the touch keys (L, M, and N). The hour meter feature shows the operating hours of the engine and should be used as a guide for scheduling periodic maintenance. If the diagnostic gauge receives a trouble code from an engine control unit, the current display switches to a warning or shutdown (depending on the severity of the code) screen that will display the trouble code number, the description of the

code and the corrective action needed. (Refer to the following pages for use of the diagnostic gauge or OEM Diagnostic Gauges Operator’s Manual OMDZ109098.)
L–Menu Key
The menu key is pressed to either enter or exit the menu screens.
M–Arrow Keys
Use the touch keys (M) to change the display on the window of the diagnostic gauge and to access engine performance data.
Pressing the left arrow to scroll to the left or upward or the right arrow to scroll to the right or downward. This will allow you to view various engine parameters and any diagnostic trouble codes that occur.
Refer to the following story for accessing engine information on the diagnostic gauge using the touch keys.
N–Enter Key
The enter key is pressed to select the parameter that is highlighted on the screen.
O–Red “STOP ENGINE” Indicator Light
When light comes on, stop engine immediately or as soon as safely possible to prevent engine damage. Correct problem before restarting.
P–Amber “WARNING” Indicator Light
When light comes on, an abnormal condition exists. It is not necessary to shutdown engine immediately, but problem should be corrected as soon as possible.
OURGP12,0000218 -19-07MAR17-1/1

15-3

082422
PN=46

Instrument Panels

RG13276 –UN–28OCT03

PV101 Instrument Panels

Interim tier 4 / Stage III B John Deere PowerTech OEM Engines have an electronic control system, which has the following controls and gauges as shown. The following information applies only to those controls and gauges supplied by John Deere. Refer to your engine application manual for specific guidelines if John Deere-sourced controls and instrumentation are not used.
NOTE: This manual only covers operation of engine with a John Deere control system.

Following is a brief description of the available optional electronic controls and gauges found on John Deere provided instrument panels. Refer to manufacturer’s literature for information on controls not provided by Deere.
A–Diagnostic Gauge/Hour Meter
The diagnostic gauge (A) displays diagnostic trouble codes (DTCs) as they are accessed. Other information on the engine can be accessed using the touch keys (N, O, and P). The hour meter feature shows the operating hours of the engine and should be used as a guide for scheduling periodic maintenance. If the diagnostic gauge receives a trouble code from an engine control unit, the current display will switch to a warning or shutdown (depending on the severity of the code) screen that will display the trouble code number, the description of the code and the corrective action needed.
B–Tachometer
The tachometer (B) indicates engine speed in hundreds of revolutions per minute (rpm).C–Voltmeter (Optional)
The voltmeter (C) indicates system battery voltage. The amber “Warning” light (Q) will illuminate when battery voltage is too low for proper operation of the fuel injection system.
D–Audible Alarm (Optional)
The audible alarm (D) will sound whenever low oil pressure, high coolant temperature, or water-in-fuel conditions exist. This includes all signals that light up the amber “WARNING” indicator (intermittent alarm) or the red “STOP ENGINE” indicator (steady alarm).
E–Audible Alarm Override Button
The optional audible alarm has an override button (E) that silences the audible alarm for approximately two minutes when pressed.
F–Key Start Switch
The three-position key start switch (F) controls the engine electrical system. From the “OFF” position when the key switch is turned clockwise to “START”, the engine will crank. When the engine starts, the key is released and returns to the “ON” (RUN) position.
G–Override Shutdown Rocker Switch

Full-Featured Instrument Panel

A–Diagnostic Gauge/Hour Meter
B–Tachometer C–Voltmeter (Optional) D–Audible Alarm (Optional) E–Audible Alarm Override
Button F– Key Switch G–Override Shutdown Rocker
Switch H–Bump Enable Rocker
Switch I– Speed Select Rocker
Switch

J– High-Low Speed Select Rocker Switch
K–Analog Throttle Control (Optional)
L– Oil Pressure Gauge M–Coolant Temperature
Gauge N–Menu Key O–Arrow Key (2 used) P–Enter Key Q–Amber “WARNING”
Indicator Light R–Red “STOP ENGINE”
Indicator Light

Switch will be present, but may not be active, depending on engine control unit (ECU) options originally selected. If switch is active, pressing the upper half of the override shutdown switch (G) will override an engine shutdown signal. The switch must be pressed within 30 seconds to prevent undesired shutdown of engine. Pressing this switch will override the ECU engine shutdown command for 30 seconds at a time to move vehicle to a safe location.
H–Bump Speed Enable Rocker Switch

Continued on next page
15-4

JR74534,00002C7 -19-16AUG21-1/2
082422
PN=47

Instrument Panels

This is a three-position switch (H) with the center position as “OFF” (locked). With this switch in the “OFF” position, the speed select switch (I) is also locked, to prevent accidental changes in operating speed. Pressing upper or lower half of switch (H) will unlock or enable the bump speed switch to take effect using speed select switch (I).
I–Speed Select Rocker Switch
The speed select switch (I) is used to bump engine speed up (+) or down (-) in small increments during operation. This switch must be used with the bump speed enable switch (H) in the unlocked position (top or bottom half of button depressed).
J–High-Low Speed Select Rocker Switch
The high-low speed select switch (J) is used to set the engine operating speeds at slow (turtle) or fast (rabbit). Factory preset idle speeds can also be adjusted using bump speed enable switch (H) with speed select switch (I).
The basic instrument panel will have the high-low speed select switch only. Press and hold up (+) or down (-) to adjust engine speed as desired. The engine speed selected will not be held in the memory. To adjust engine speeds, See Changing Engine Speeds in Section 20.
How To Select Preset Operating Speeds (Bump Speeds)
First select “Turtle” (slow) or “Adj” by pressing speed select switch (J) to “Turtle” (slow) or “Adj”(center). Then you can press either the upper or lower portion of the bump speed enable switch (H) to unlock the setting. The bump speed enable must be held down as the speed select switch (J) is used to change the setting by pressing (+) to increase speed or (-) to decrease speed.
Once the slow idle speed has been set, the bump speed enable switch must be pressed and released three times within two seconds to commit the new operating speed to memory. If not done, the engine’s new speed will only be effective until the key switch is shut off. Then the speed will revert back to the previous setting.
The fast idle speed is not adjustable. It will always go back to the factory preset fast idle speed.
K–Analog Throttle Control (Optional)

The throttle control (K) is used to control engine speed. This control is available only on engines with analog throttle.
L–Engine Oil Pressure Gauge
The oil pressure gauge (L) indicates engine oil pressure. An audible alarm (D) warns the operator if engine oil pressure falls below a safe operating pressure.
M–Engine Coolant Temperature Gauge
The engine coolant temperature gauge (M) indicates engine coolant temperature. An audible alarm (D) warns the operator if coolant temperature rises above the preset safe operating temperature.
N–Menu Key
The menu key is pressed to either enter or exit the menu screens on the diagnostic gauge (A).
O–Arrow Keys
Use the arrow keys (O) to change the display on the window of the diagnostic gauge (A) and to access engine performance data.
Pressing the left arrow to scroll to the left or upward or the right arrow to scroll to the right or downward. This will allow you to view various engine parameters and any diagnostic trouble codes that occur.
Refer to the following procedure for accessing engine information on the diagnostic gauge using the touch keys.
P–Enter Key
The enter key (P) is pressed to select the parameter that is highlighted on the screen.
Q–Amber “WARNING” Indicator Light
When light is illuminated, an abnormal condition exists. It is not necessary to shut down the engine immediately, but the problem should be corrected as soon as possible.
R–Red “STOP ENGINE” Indicator Light
When light is illuminated, stop engine immediately or as soon as safely possible to prevent engine damage. Correct problem before restarting.
JR74534,00002C7 -19-16AUG21-2/2

15-5

082422
PN=48

RG13132 –UN–09SEP03

Instrument Panels

PV101 Diagnostic Gauge — Using
The diagnostic gauge (A) allows the operator to monitor engine functions, view diagnostic trouble codes (DTCs), and perform preliminary diagnostics. The gauge is linked to the electronic control system and sensors.
The menu key (B) allows the operator to access the main menu of the diagnostic gauge. For more information see PV101 Diagnostic Gauge — Main Menu in Section 15. This key also allows the operator to cancel an option and go back to the previous menu or home menu.
The arrow keys (C) allows the operator to scroll between menu items. The arrow keys automatically change from up and down, to left and right depending on the menu item to be selected.
The enter key (D) allows the operator to access menu items selected by the arrow keys (C) and confirm changes made by the operator.
The red “STOP ENGINE” indicator light (E) allows the operator to visually see when a condition exists which requires immediate operator action and service.
The amber “WARNING” indicator light (F) allows the operator to visually see when a condition exists which requires operator action.

Diagnostic Gauge

A–Diagnostic Gauge B–Menu Key C–Arrow Keys

D–Enter Key E–Red “STOP ENGINE”
Indicator Light F– Amber “WARNING”
Indicator Light

BL90236,000002A -19-16AUG21-1/1

15-6

082422
PN=49

RG13132 –UN–09SEP03

Instrument Panels

PV101 Diagnostic Gauge — Main Menu
NOTE: The engine does not need to be running to navigate the diagnostic gauge screens.
The main menu is the starting point in accessing engine information and configuring the diagnostic gauge. Press the menu key (B) to access the main menu.
Use the arrow keys (C) and enter key (D) to view menu items displayed:
· Go to 4-up dislpay · Exhaust filter · Engine speed control · Languages · Stored codes · Engine configuration · Setup 1-up display · Setup 4-up display · Select units · Adjust backlight · Adjust contrast · Utilities
Listed are examples of features available in main menu items.
In Utilities:
· Gauge data · Remove all gauges · Software version · Modbus setup · Fault conversion

Diagnostic Gauge

A–Diagnostic Gauge B–Menu Key C–Arrow Key (2 used)

D–Enter Key E–Red “STOP ENGINE”
Indicator Light F– Amber “WARNING”
Indicator Light

· Select engine ECU · Clear machine hours · Performance data · Interactive tests · Reset trip · Set function instance · ECU software update

JR74534,00002C8 -19-16AUG21-1/1

15-7

082422
PN=50

Instrument Panels

PV101 Diagnostic Gauge — Essential Menus
Automatic Exhaust Filter Cleaning
To enable auto exhaust filter cleaning mode: 1. Press menu key on diagnostic gauge 2. Press arrow keys to scroll up or down to EXHAUST
FILTER 3. Press select key 4. Press arrow keys to scroll up or down to AUTO EXH
FLT CLEAN 5. Press select key to enable auto exhaust filter cleaning
Manual/Parked Exhaust Filter Cleaning
To request a manual/parked exhaust filter cleaning: 1. Reduce engine speed to slow idle 2. Press menu key 3. Press arrow keys to scroll up or down to EXHAUST
FILTER 4. Press select key 5. Press arrow keys to scroll up or down to REQUEST
EXH FLT CLEAN 6. Press select key to request a manual/parked exhaust
filter cleaning 7. Follow directions on display and ensure all conditions
are met 8. Press select key to CONFIRM all conditions are met
Disable Exhaust Filter Cleaning
To disable the auto exhaust filter cleaning mode:

1. Press menu key on diagnostic gauge 2. Press arrow keys to scroll up or down to EXHAUST
FILTER 3. Press select key 4. Press arrow keys to scroll up or down to DISABLE
EXH FLT CLEAN 5. Press select key to disable exhaust filter cleaning
Fault Codes — Active
To view active fault code information: 1. Press menu key on diagnostic gauge 2. Press arrow keys to scroll up or down to FAULTS 3. Press select key 4. Press arrow keys to scroll up or down to ACTIVE
FAULTS 5. Press select key 6. Press arrow keys to scroll through available faults
Fault Codes — Stored
To view stored fault code information: 1. Press menu key on diagnostic gauge 2. Press arrow keys to scroll up or down to FAULTS 3. Press select key 4. Press arrow keys to scroll up or down to STORED
FAULTS 5. Press select key 6. Press arrow keys to scroll up or down to VIEW 7. Press select key 8. Press arrow keys to scroll through available faults
BL90236,0000025 -19-02JUN16-1/1

DG14 Diagnostic Gauge — Using
The diagnostic gauge (A) allows the operator to monitor engine functions, view diagnostic trouble codes (DTCs), and perform preliminary diagnostics. The gauge is linked to the electronic control system and sensors.
The home menu key (B) allows the operator to access the main menu of the diagnostic gauge. For more information, see DG14 Diagnostic Gauge — Main Menu in Section 15. This key also allows the operator to cancel an option and go back to the previous menu or home menu.
The arrow keys (C) allows the operator to scroll between menu items. The arrow keys automatically change from up and down, to left and right depending on the menu item to be selected.
The check mark select key (D) allows the operator to access menu items selected by the arrow keys (C) and confirm changes made by the operator.
The indicator lights (E) allows the operator to visually see the presence of an active DTC.

A F

EB

C

DG14 Diagnostic Gauge

DE

A–Diagnostic Gauge B–Home Menu Key C–Arrow Key (2 used)

D–Check Mark Select Key E–Indicator Light (2 used) F– Display
BL90236,0000028 -19-19AUG21-1/1

RG27904 –UN–25FEB16

15-8

082422
PN=51

RG27904 –UN–25FEB16

Instrument Panels

DG14 Diagnostic Gauge — Main Menu
NOTE: The engine does not need to be running to navigate the diagnostic gauge menu screens.
The main menu is the starting point in accessing engine information and configuring the diagnostic gauge. Press the home menu key (B) to access the main menu.
Use the arrow keys (C) and select key (D) to view menu items displayed:
· Function · Display · Utility · Setup
Listed are examples of features available in main menu items.
In Function:
· View DTC · Reset trip (FT4 Only) · Exhaust regeneration (IT4 & FT4 Only) · ECU software updates
In Display:
· Adjust backlight · Adjust indicator brightness · Display option setup
In Utility:
· Full parameter list · Software data · Select units · Select language
In Setup:
· Select analog input · Select digital input · Select digital output

A F

EB

C

Diagnostic Gauge

DE

A–Diagnostic Gauge B–Home Menu Key C–Arrow Key (2 used)

D–Check Mark Select Key E–Indicator Light (2 used) F– Display

· Alarm functionality · Add J1939 gauge · Set RS485 messaging · Set engine source address · Set function instance · Harness diagnostics · TSC control (password protected)

Key Code for Password Protected Screens

Numeric values are assigned to keys on diagnostic gauge as identified below:

· 1 — Home Menu Key · 2 — Up Arrow Key · 3 — Down Arrow Key · 4 — Check Mark Select Key

BL90236,0000029 -19-19AUG21-1/1

15-9

082422
PN=52

Instrument Panels

DG14 Diagnostic Gauge — Essential Menus
Automatic Exhaust Filter Cleaning
To enable auto exhaust filter cleaning mode: 1. Press home menu key on diagnostic gauge. 2. Press arrow keys to scroll up or down to FUNCTION. 3. Press check mark select key. 4. Press arrow keys to scroll up or down to EXHAUST
REGENERATION. 5. Press check mark select key. 6. Press arrow keys to scroll up or down to AUTOMATIC. 7. Press check mark select key to enable auto exhaust
filter cleaning.
Manual/Parked Exhaust Filter Cleaning
To request a manual/parked exhaust filter cleaning: 1. Reduce engine speed to slow idle. 2. Press home menu key on diagnostic gauge. 3. Press arrow keys to scroll up or down to FUNCTION. 4. Press check mark select key. 5. Press arrow keys to scroll up or down to EXHAUST
REGENERATION. 6. Press check mark select key. 7. Press arrow keys to scroll up or down to FORCED. 8. Press check mark select key to request a
manual/parked exhaust filter cleaning. 9. Follow directions on display and ensure all conditions
are met. 10. Press check mark select key to CONFIRM all
conditions are met.
Disable Exhaust Filter Cleaning
To disable the auto exhaust filter cleaning mode: 1. Press home menu key on diagnostic gauge.

2. Press arrow keys to scroll up or down to FUNCTION. 3. Press check mark select key. 4. Press arrow keys to scroll up or down to EXHAUST
REGENERATION. 5. Press check mark select key. 6. Press arrow keys to scroll up or down to INHIBIT. 7. Press check mark select key to disable exhaust filter
cleaning. 8. Press check mark select key to continue after the
warning has been acknowledged.
Fault Codes — Active
To view active fault code information: 1. Press home menu key on diagnostic gauge. 2. Press arrow keys to scroll up or down to FUNCTION. 3. Press check mark select key. 4. Press arrow keys to scroll up or down to VIEW FAULT
CODES. 5. Press check mark select key. 6. Press arrow keys to scroll up or down to ACTIVATE. 7. Press check mark select key. 8. Press arrow keys to scroll through available faults.
Fault Codes — Stored
To view stored fault code information: 1. Press (home) menu key on diagnostic gauge. 2. Press arrow keys to scroll up or down to FUNCTION. 3. Press (check mark) select key. 4. Press Arrow keys to scroll up or down to VIEW FAULT
CODES. 5. Press (check mark) select key. 6. Press arrow keys to scroll up or down to STORED. 7. Press (check mark) select key. 8. Press Arrow keys to scroll through available faults.
BL90236,0000026 -19-19AUG21-1/1

15-10

082422
PN=53

RG23644 –UN–27AUG13

Instrument Panels

PV480 Instrument Panel

John Deere PowerTechTM OEM engines have an electronic

control system, which has controls and gauges as shown.

The following information applies only to those controls

and gauges supplied by John Deere. Refer to your

engine application manual for specific guidelines if John

A

Deere-sourced controls and instrumentation are not used.

HG

The following is a brief description of the available optional electronic controls and gauges found on John Deere provided instrument panels. Refer to manufacturer’s literature for information on controls not provided by John Deere.

Instrument Panel

A — Diagnostic Gauge
The diagnostic gauge (A) allows the operator to view fuel level, DEF level, engine parameters, diagnostic trouble codes (DTCs), and other engine functions. Gauge is linked to the electronic control system and its sensors. This allows the operator to monitor engine functions and to troubleshoot the engine systems when needed.
B — Arrow Keys
The arrow keys (B) allow the operator to select menu items.
C — Menu Key
The menu key (C) allows the operator to access the main menu of the diagnostic gauge.
D — Select Key
The select key (D) allows the operator to access menu items selected by the arrow keys (B) and confirm changes made by the operator.
E — Exit Key
The exit key (E) allows the operator to cancel an option and to go back to the previous menu.
F — Key Switch
PowerTech is a trademark of Deere & Company

B

CDE

F

PV480 Instrument Panel

A–Diagnostic Gauge B–Arrow Key (2 used) C–Menu Key D–Select Key

E–Exit Key F– Key Switch G–Cover H–Speed Select Rocker
Switch

The three-position key switch (F) controls the engine electrical system. When the key switch is turned clockwise to “START”, the engine cranks. When the engine starts, the key switch is released and returns to the “ON” (RUN) position.
G — Cover
The cover (G) hides an expansion slot for an additional switch.
H — Speed Select Rocker Switch
The speed select rocker switch (H) is used to bump engine speed up (+) or down (-) in small increments during operation.

BL90236,0000003 -19-19AUG21-1/1

15-11

082422
PN=54

RG23474 –UN–06JUN13

Instrument Panels

PV480 Diagnostic Gauge — Using
The diagnostic gauge (A) allow the operator to monitor engine functions, view diagnostic trouble codes (DTCs), and perform preliminary diagnostics. The gauge is linked to the electronic control system and sensors.
The arrow keys (B) allows the operator to scroll between menu items. The arrow keys automatically change from up and down, to left and right depending on the menu item to be selected.
The menu key (C) allows the operator to access the main menu of the diagnostic gauge. For more information, see PV480 Diagnostic Gauge — Main Menu in Section 15.
The select key (D) allows the operator to access menu items selected by the arrow keys (B) and confirm changes made by the operator.
The exit key (E) allows the operator to cancel an option and to go back to the previous menu.

PV480 Diagnostic Gauge

A–Diagnostic Gauge B–Arrow Key (2 used) C–Menu Key

D–Select Key E–Exit Key F– Display

BL90236,0000006 -19-19AUG21-1/1

15-12

082422
PN=55

RG23474 –UN–06JUN13

Instrument Panels

PV480 Diagnostic Gauge — Main Menu
NOTE: The engine does not need to be running to navigate the diagnostic gauge screens.
The main menu is the starting point in accessing engine information and configuring the diagnostic gauge. Press the menu key (C) to access the main menu.
Use the arrow keys (B) and select key (D) to view menu items displayed:
· User Settings · Faults · Exhaust Filter · Start Options · Service · Utilities
Listed are examples of features available in main menu items.
In User Settings:
· Date · Time · Language · Units · Brightness · Ambient Light
In Check Faults:
· ActiveDTCs · Stored DTCs
In Exhaust Filter:
· Status · Auto exhaust filter clean · Disable exhaust filter clean · Request exhaust filter clean
In Start Options:

PV480 Diagnostic Gauge

A–Diagnostic Gauge B–Arrow Key (2 used) C–Menu Key

D–Select Key E–Exit Key F– Display

· Auto features · Manual features · Clock start · Temperature start
In Service:
· Data list screens · Engine hours · Data logger · Service reminders · Harness diagnostics · Component identification
In Utilities:
· System settings · Pressure governing · ECU software update · Advanced settings (password protected)
BL90236,0000001 -19-19AUG21-1/1

15-13

082422
PN=56

PV480 Diagnostic Gauge — Essential Menus
Automatic Exhaust Filter Cleaning
To enable auto exhaust filter cleaning mode: 1. Press Menu key on diagnostic gauge. 2. Press Arrow keys to scroll up or down to EXHAUST
FILTER. 3. Press Select key. 4. Press Arrow keys to scroll up or down to AUTO EXH
FLT CLEAN. 5. Press Select key to enable auto exhaust filter cleaning.
Manual/Parked Exhaust Filter Cleaning
To request a manual/parked exhaust filter cleaning: 1. Reduce engine speed to slow idle. 2. Press Menu key. 3. Press Arrow keys to scroll up or down to EXHAUST
FILTER. 4. Press Select key. 5. Press Arrow keys to scroll up or down to REQUEST
EXH FLT CLEAN. 6. Press Select key to request a manual/parked exhaust
filter cleaning. 7. Follow directions on display and ensure all conditions
are met. 8. Press Select key to CONFIRM all conditions are met.
Disable Exhaust Filter Cleaning
To disable the auto exhaust filter cleaning mode:

1. Press Menu key on diagnostic gauge. 2. Press Arrow keys to scroll up or down to EXHAUST
FILTER. 3. Press Select key. 4. Press Arrow keys to scroll up or down to DISABLE
EXH FLT CLEAN. 5. Press Select key to disable exhaust filter cleaning.
Fault Codes — Active
To view active fault code information: 1. Press Menu key on diagnostic gauge. 2. Press Arrow keys to scroll up or down to FAULTS. 3. Press Select key. 4. Press Arrow keys to scroll up or down to ACTIVE
FAULTS. 5. Press Select key. 6. Press Arrow keys to scroll through available faults.
Fault Codes — Stored
To view stored fault code information: 1. Press Menu key on diagnostic gauge. 2. Press Arrow keys to scroll up or down to FAULTS. 3. Press Select key. 4. Press Arrow keys to scroll up or down to STORED
FAULTS. 5. Press Select key. 6. Press Arrow keys to scroll up or down to VIEW. 7. Press Select key. 8. Press Arrow keys to scroll through available faults.
BL90236,0000024 -19-19AUG21-1/1

Main Menu Navigation
NOTE: The engine does not need to be running to navigate the diagnostic gauge screens. If engine start up is desired, See Starting the Engine in the Engine Operation Section. All of the engine values illustrated on the diagnostic gauge indicate the engine is running.
1. Turn the key switch to the ON position. Starting at the single or four engine parameter display, press the “Menu” key.
Continued on next page

Menu Key
OURGP11,00000A9 -19-20SEP13-1/5

RG13159 –UN–26SEP03

15-14

082422
PN=57

RG13160 –UN–02OCT03

Instrument Panels
2. The first seven items of the “Main Menu” will be displayed.

3. Pressing the “Arrow” keys will scroll through the menu selections.

Menu Display
OURGP11,00000A9 -19-20SEP13-2/5

RG13161 –UN–02OCT03

4. Pressing the right arrow key will scroll down to reveal the last items of “Main Menu” screen, highlighting the next item down.

Main Menu Items
OURGP11,00000A9 -19-20SEP13-3/5

Continued on next page

Last Items On Main Menu
OURGP11,00000A9 -19-20SEP13-4/5

RG13162 –UN–26SEP03

15-15

082422
PN=58

RG13163 –UN–02OCT03

RG13159 –UN–26SEP03

Instrument Panels
5. Use the arrow keys to scroll to the desired menu item or press the “Menu Button” to exit the main menu and return to the engine parameter display.

Engine Configuration Data
NOTE: The engine configuration data is a read only function.
NOTE: The engine does not need to be running to navigate the diagnostic gauge screens. If engine start up is desired, see Starting the Engine in the Engine Operation Section. All of the engine values illustrated on the diagnostic gauge indicate the engine is running.
1. Turn the key switch to the ON position. Starting at the single or four engine parameter display, press the “Menu” key.
2. The main menu will be displayed. Use the “Arrow” keys to scroll through the menu until “Engine Config” is highlighted.

Use Arrow Buttons To Scroll / Quadrant Display
OURGP11,00000A9 -19-20SEP13-5/5
Menu Key
OURGP11,00000AB -19-08NOV13-1/6

Continued on next page

Select Engine Configuration
OURGP11,00000AB -19-08NOV13-2/6

RG13164 –UN–07OCT03

15-16

082422
PN=59

RG13165 –UN–02OCT03

RG13166 –UN–29SEP03

Instrument Panels
3. Once “Engine Config” menu item has been highlighted, press the “Enter” key to view the engine configuration data.

4. Use the “Arrow” keys to scroll through the engine configuration data.

Enter Key

OURGP11,00000AB -19-08NOV13-3/6

5. Press the “Menu” key to return to the main menu.

Use Arrow Keys To Scroll
OURGP11,00000AB -19-08NOV13-4/6

Continued on next page

Return To Main Menu
OURGP11,00000AB -19-08NOV13-5/6

RG13167 –UN–29SEP03

15-17

082422
PN=60

RG13159 –UN–26SEP03

RG13159 –UN–26SEP03

Instrument Panels
6. Press the “Menu” key to exit the main menu and return to the engine parameter display.

Accessing Stored Diagnostic Trouble Codes
NOTE: The engine does not need to be running to navigate the diagnostic gauge screens. If engine start up is desired, See Starting The Engine in the Engine Operation Section. All of the engine values illustrated on the diagnostic gauge indicate the engine is running. For description of diagnostic trouble codes, see Diagnostic Trouble Codes (DTCs) — Listing in the Troubleshooting Section.
1. Turn the key switch to the ON position. Starting at the single or four engine parameter display, press the “Menu” key.
2. The main menu will be displayed. Use the “Arrow” keys to scroll through the menu until “Stored Codes” is highlighted.

Exit Main Menu
OURGP11,00000AB -19-08NOV13-6/6
Menu Key
OURGP11,00000AC -19-29OCT13-1/6

Continued on next page

Select Stored Codes
OURGP11,00000AC -19-29OCT13-2/6

RG13168 –UN–02OCT03

15-18

082422
PN=61

RG13169 –UN–02OCT03

Instrument Panels
3. Once the “Stored Codes” menu item has been highlighted press the “Enter” key to view the stored codes.

4. If the word “Next” appears above the “Arrow” keys, there are more stored codes that may be viewed. Use the “Arrow” key to scroll to the next stored code.

Enter Key

OURGP11,00000AC -19-29OCT13-3/6

5. Press the “Menu” key to return to the main menu.

Use Arrow Keys To Scroll
OURGP11,00000AC -19-29OCT13-4/6

Continued on next page

Return To Main Menu
OURGP11,00000AC -19-29OCT13-5/6

RG13245 –UN–02OCT03

RG13246 –UN–02OCT03

15-19

082422
PN=62

RG13159 –UN–26SEP03

RG13172 –UN–26SEP03

Instrument Panels
6. Press the “Menu” key to exit the main menu and return to the engine parameter display.

Accessing Active Diagnostic Trouble Codes
NOTE: The engine does not need to be running to navigate the diagnostic gauge screens. If engine start up is desired, see Starting The Engine in the Engine Operation Section. All of the engine values illustrated on the diagnostic gauge indicate the engine is running. For description of diagnostic trouble codes, see Diagnostic Trouble Codes (DTCs) — Listing in the Troubleshooting Section.
1. During normal operation the single or four parameter screen will be displayed.
2. When the diagnostic gauge receives a diagnostic trouble code from an engine control unit, the single or four parameter screen will be replaced with the “Warning” message. The SPN and FMI number will be displayed along with a description of the problem and the corrective action needed.
IMPORTANT: Ignoring active diagnostic trouble codes can result in severe engine damage.

E xit Main Menu
OURGP11,00000AC -19-29OCT13-6/6
Normal Operation
OURGP11,00000AD -19-08NOV13-1/7

Active Diagnostic Trouble Codes Displayed

Continued on next page

OURGP11,00000AD -19-08NOV13-2/7

RG13240 –UN–30SEP03

15-20

082422
PN=63

Instrument Panels
3. If the word “Next” appears above the arrow keys, there are more diagnostic trouble codes that can be viewed by using the arrow keys to scroll to the next diagnostic trouble code.

RG13241 –UN–30SEP03

IMPORTANT: Ignoring active diagnostic trouble codes can result in severe engine damage.
4. To acknowledge and hide the code and return to the single or four parameter display, press the “Enter” Key.

Use Arrow Keys To Scroll
OURGP11,00000AD -19-08NOV13-3/7

RG13242 –UN–30SEP03

RG13176 –UN–26SEP03

5. The display will return to the single or four parameter display, but the display will contain the warning icon. Pressing the “Enter” key will redisplay the hidden diagnostic trouble code.
IMPORTANT: Ignoring active diagnostic trouble codes can result in severe engine damage.
6. Pressing the “Enter” key once again will hide the diagnostic trouble code and return the screen to the single or four parameter display.

Hide Diagnostic Trouble Codes
OURGP11,00000AD -19-08NOV13-4/7
Active Diagnostic Trouble Code Icon
OURGP11,00000AD -19-08NOV13-5/7

RG13242 –UN–30SEP03

Continued on next page
15-21

Enter Key

OURGP11,00000AD -19-08NOV13-6/7

082422
PN=64

RG13243 –UN–01OCT03

RG13172 –UN–26SEP03

Instrument Panels
7. The single or four parameter screen will display the warning icon until the diagnostic trouble code condition is corrected.

Engine Shutdown Diagnostic Trouble Codes
1. During normal operation the single or four parameter screen will be displayed.
2. When the diagnostic gauge receives a severe diagnostic trouble code from an engine control unit, the single or four parameter screen will be replaced with the “Shutdown” message. The SPN and FMI number will be displayed along with a description of the problem and the corrective action needed. If the word “Next” appears above the arrow keys, there are more diagnostic trouble codes that can be viewed by using the arrow keys to scroll to the next diagnostic trouble code.
3. To acknowledge and hide the diagnostic trouble code and return to the single or four parameter display, press the “Enter” key”.
IMPORTANT: Ignoring the shutdown message can result in severe engine damage.

Active Diagnostic Trouble Code Condition
OURGP11,00000AD -19-08NOV13-7/7
Normal Operation
OURGP11,00000AE -19-29OCT13-1/6
Shutdown Message
OURGP11,00000AE -19-29OCT13-2/6

Continued on next page

Hide Diagnostic Trouble Code
OURGP11,00000AE -19-29OCT13-3/6

RG13238 –UN–29SEP03

RG13239 –UN–29SEP03

15-22

082422
PN=65

RG13179 –UN–26SEP03

Instrument Panels
4. The display will return to the single or four parameter display, but the display will contain the “Shutdown” icon. Pressing the “Enter” key will redisplay the hidden diagnostic trouble code.
IMPORTANT: Ignoring the shutdown message can result in severe engine damage.
5. Pressing the “Enter” key once again will hide the diagnostic trouble code and return the screen to the single or four parameter display.

Flashing Shutdown Icon
OURGP11,00000AE -19-29OCT13-4/6

RG13239 –UN–29SEP03

RG13180 –UN–26SEP03

Redisplay Diagnostic Trouble Code
OURGP11,00000AE -19-29OCT13-5/6

6. The single or four parameter screen will display the shutdown icon until the diagnostic trouble code condition is corrected.
IMPORTANT: Ignoring the shutdown message can result in severe engine damage.

Adjusting Backlighting
NOTE: The backlight control on the instrument panel may also be used to adjust backlighting. This control will override any adjustment made on the diagnostic gauge.
NOTE: The engine does not need to be running to navigate the diagnostic gauge screens. If engine start up is desired, see Starting the Engine in the Engine Operation Section. All of the engine values illustrated on the diagnostic gauge indicate the engine is running.
1. Turn the key switch to the ON position. Starting at the single or four engine parameter display, press the “Menu” key.
Continued on next page

Shutdown Icon
OURGP11,00000AE -19-29OCT13-6/6
Menu Key
OURGP11,00000AA -19-06NOV13-1/6

RG13159 –UN–26SEP03

15-23

082422
PN=66

RG13181 –UN–02OCT03

RG13182 –UN–02OCT03

Instrument Panels
2. The main menu will be displayed. Use the “Arrow” keys to scroll through the menu until “Adjust Backlight” is highlighted.

3. Once the “Adjust Backlight” menu item has been highlighted, press the “Enter” key to activate the “Adjust Backlight” function.

Select Adjust Backlight
OURGP11,00000AA -19-06NOV13-2/6

4. Use the “Arrow” keys to select the desired backlight intensity.

Press Enter Key
OURGP11,00000AA -19-06NOV13-3/6

Continued on next page

Adjust Backlight Intensity
OURGP11,00000AA -19-06NOV13-4/6

RG13183 –UN–29SEP03

15-24

082422
PN=67

Instrument Panels 5. Press the “Menu” key to return to the main menu.

RG19048 –UN–23AUG10

RG13159 –UN–26SEP03

6. Press the “Menu” key to exit the main menu and return to the engine parameter display.
Adjusting Contrast
1. Turn the key switch to the ON position. Starting at the single or four engine parameter display press the “Menu” key.
2. The main menu will be displayed. Use the “Arrow” keys to scroll through the menu until “Adjust Contrast” is highlighted.

Return To Main Menu
OURGP11,00000AA -19-06NOV13-5/6
Exit Main Menu
OURGP11,00000AA -19-06NOV13-6/6
Menu Key
OURGP11,00000AF -19-13NOV13-1/6

RG13159 –UN–26SEP03

RG13161 –UN–02OCT03

Continued on next page

Select Adjust Contrast
OURGP11,00000AF -19-13NOV13-2/6

15-25

082422
PN=68

RG13185 –UN–02OCT03

RG13186 –UN–29SEP03

Instrument Panels
3. Once the “Adjust Contrast” menu item has been highlighted, press the “Enter” key to activate the “Adjust Contrast” function.

4. Use the “Arrow” keys to select the desired contrast intensity.

Press Enter Key
OURGP11,00000AF -19-13NOV13-3/6

5. Press the “Menu” key to return to the main menu.

Adjust Contrast Intensity
OURGP11,00000AF -19-13NOV13-4/6

Continued on next page

Return To Main Menu
OURGP11,00000AF -19-13NOV13-5/6

RG13187 –UN–26SEP03

15-26

082422
PN=69

RG13159 –UN–26SEP03

Instrument Panels
6. Press the “Menu” key to exit the main menu and return to the engine parameter display.

Selecting Units Of Measurement
1. Turn the key switch to the ON position. Starting at the single or four engine parameter display, press the “Menu” key.
2. The main menu will be displayed. Use the “Arrow” keys to scroll through the menu until “Select Units” is highlighted.

Exit Main Menu
OURGP11,00000AF -19-13NOV13-6/6

Menu Key

OURGP11,00000B0 -19-13NOV13-1/7

RG13159 –UN–26SEP03

RG13188 –UN–02OCT03

3. Once the “Select Units” menu item has been highlighted press the “Enter” key to access the “Select Units” function.

Select Units
OURGP11,00000B0 -19-13NOV13-2/7

RG13189 –UN–02OCT03

Continued on next page

Press Enter Key
OURGP11,00000B0 -19-13NOV13-3/7

15-27

082422
PN=70

RG13190 –UN–26SEP03

RG13191 –UN–30SEP03

Instrument Panels
4. There are three choices for units of measurement, English, Metric kPa or Metric Bar. English is for Imperial units, with pressures displayed in PSI and temperatures in °F. Metric kPa and Metric bar are for IS units, with pressures displayed in kPa and bar respectively, and temperatures in °C. Use the “Arrow” keys to highlight the desired units of measurement.
5. Press the “Enter” key to select the highlighted units.

Select Desired Units
OURGP11,00000B0 -19-13NOV13-4/7

6. Press the “Menu” key to return to the main menu.

Press Enter Key to Select
OURGP11,00000B0 -19-13NOV13-5/7

Continued on next page

Return To Main Menu
OURGP11,00000B0 -19-13NOV13-6/7

RG13192 –UN–26SEP03

15-28

082422
PN=71

RG13159 –UN–26SEP03

Instrument Panels
7. Press the “Me

References

• BQ-9000® - The National Biodiesel Accreditation Program
• John Deere | Global Dealer Locator
• John Deere | Global Dealer Locator
• John Deere CA | Products & Services Information

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>