SCAG POWER EQUIPMENT SVRII-32A-16FX Longview Lawn and Garden Instruction Manual

June 12, 2024
SCAG POWER EQUIPMENT

SCAG POWER EQUIPMENT SVRII-32A-16FX Longview Lawn and Garden

Specifications

The Scag mower models covered in this manual include:

  • SVRII-32A-16FX
  • SVRII-36A-19FX
  • SVRII-36A-23BV
  • SVRII-48V-22FX
  • SVRII-48V-23CV
  • SVRII-52V-23FX
  • SVRII-52V-24FT
  • SVRII-52V-25CV-EFI
  • SVRII-52V-26FT-EFI
  • SVRII-52V-37BV-EFI
  • SVRII-61V-25FX
  • SVRII-61V-26CV-EFI
  • SVRII-61V-31FX
  • SVRII-61V-37BV-EFI
  • SVRII-61V-38FX-EFI
  • SVRII-61V-38CV-EFI
  • SVRII-61V-40BV-EFI

Product Usage Instructions

Section 1 – General Information

  • This section provides an overview of the Scag mower models covered in the manual.

Section 2 – Safety Information

  • Read and adhere to all safety instructions provided to prevent serious injury or accidents. Ensure proper training and awareness of safe operating practices.

Section 4 – Operating Instructions

  1. Read the manual thoroughly before operating the mower.
  2. Check the serial number tag to ensure you are referring to the correct product.
  3. Follow the startup procedures outlined in the manual.
  4. Operate the mower according to the specified guidelines for your model.
  5. Perform routine maintenance as recommended to keep the mower in optimal condition.

Section 5 – Troubleshooting Cutting Conditions

  • This section provides guidance on resolving common cutting issues encountered during operation.

Section 6 – Adjustments

  • Learn how to make adjustments to your mower for optimal performance based on the instructions provided.

Section 7 – Maintenance

  • Regular maintenance is crucial for the longevity of your mower.
  • Follow the maintenance schedule outlined in the manual.

Section 8 – Illustrated Parts List

  • Refer to the illustrated parts list to identify and order replacement parts when needed.

FAQ

Frequently Asked Questions

  • Q: How often should I perform maintenance on my Scag mower?
    • A: Maintenance schedules may vary by model, but it is generally recommended to perform routine maintenance at least once a season or more frequently for heavy use.
  • Q: What should I do if my mower is not starting?
    • A: Check the fuel level, spark plug, and battery if applicable. Refer to the troubleshooting section of the manual for further guidance.
  • Q: Can I use alternative fuels in my Scag mower?
    • A: It is recommended to use only the fuel types specified in the manual to ensure optimal performance and prevent damage to the engine.

GENERAL INFORMATION

1.1 INTRODUCTION

Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual.
If additional information or service is needed, contact your Scag Power Equipment Dealer.
We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts.

IMPORTANT The replacement of any part on this product by other than the manufacturer’s authorized replacement part may adversely affect the performance, durability or safety of this product.
Use of other than original Scag replacement parts will void the warranty.
When ordering parts, always give the model and serial number of your mower. The serial number plate is located on the frame of the machine between the engine and hydraulic pump where shown in Figure 1-1.

USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES.
Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine. See Section 8, Paragraph 8-1. Be aware that using attachments with the mower may affect stability. Be sure to follow the directions found in the operator’s manual.

WARNING

For pictorial clarity, some illustrations and figures in this manual may show shields, guards or plates open or removed. Under no circumstances should your mower be operated without these devices in place.
All information is based upon product information available at the time of approval for printing. Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation.

1.2 DIRECTION REFERENCE

The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s right and left when in the normal operating position and facing the forward travel direction.

1.3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS

SAFETY INFORMATION

2.1 INTRODUCTION
Your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the mower. The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
READ THIS OPERATOR’S MANUAL AND WATCH THE TIPS FOR SAFE OPERATION OF YOUR SCAG ZERO-TURN MOWER VIDEO BEFORE ATTEMPTING TO START YOUR MOWER. MAKE SURE THAT EVERYONE KNOWS WHERE THE MANUAL IS LOCATED AND KEEP A RECORD OF EACH EMPLOYEE THAT HAS READ THE MANUAL.
A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050 or contact us via the Internet at www.scag.com. The manual for this machine can be downloaded by using the model and serial number or use the contact form to make your request. Please indicate the complete model and serial number of your Scag product when requesting replacement manuals.

SIGNAL WORD: It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard.
DANGER
The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken.
WARNING
The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken.
CAUTION
The signal word “CAUTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken.

2.2 SIGNAL WORDS

Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine.

This symbol means “Attention! Become Alert! Your Safety is Involved!” The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death.

2.3 BEFORE OPERATION CONSIDERATIONS
WARNING
Check all hydraulic connections for tightness. Inspect all hydraulic hoses and / or lines to ensure they are in good condition before operating.

1. NEVER allow children to operate this mower. Do not allow adults to operate this machine without proper instructions.

2. Do not mow when children and/or others are present. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area.
3. DO NOT allow children to ride or play on the machine, it is not a toy.
4. Keep keys stored in a safe location when the mower is not in use; i.e. where they are inaccessible to children.
5. Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades.
6. DO NOT carry passengers.
7. DO NOT operate the machine under the influence of alcohol or drugs.
8. If the operator(s) or mechanic(s) cannot read English, it is the owner’s responsibility to explain this material to them.
9. DO NOT wear loose fitting clothing. Loose clothing, jewelry or long hair could get tangled in moving parts. Do not operate the machine wearing shorts; always wear adequate protective clothing including long pants. Wearing safety glasses, safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations.

14. Keep flammable objects (cigarettes, matches, etc.), open flames and sparks away from the fuel tank and fuel container. Use only approved containers.
15. Equipment must comply with the latest requirements per SAE J137 and/or ANSI/ASAE S279 when driven on public roads.
16. Do not operate without the side discharge chute installed and in the down position or with an optional grass catcher or mulch plate completely installed.
17. Check the blade mounting bolts at frequent intervals for proper tightness.
18. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine.

WARNING

This machine is equipped with an interlock system intended to protect the operator and others from injury. This is accomplished by preventing the engine from starting unless the deck drive is disengaged, the parking brake is engaged, the steering control levers are in the neutral position and the operator is in the operator position. The interlock system shuts off the engine if the operator leaves the operator platform with the steering control levers not in the neutral position and/or the cutter blades engaged and the parking brake not engaged.

OPERATING INSTRUCTIONS

WARNING
Do not attempt to operate this mower unless you have read this manual. Learn the location and purpose of all controls and instruments before you operate this mower.
Before operating the mower, familiarize yourself with all mower and engine controls. Knowing the location, function and operation of these controls is important for safe and efficient operation of the mower.
Tiger Eye Advanced Monitoring System is standard equipement on all SVRII-48V, SVRII-52V and SVRII61V models only. With the key in the on position, before starting the engine, the lights for the Operator Indicator, PTO Indicator, Neutral Indicator and Park Brake Indicator should be illuminated. This indicates there is an operator on the platform, the PTO is off, steering levers are in neutral, and the parking brake is applied. When all the lights are illuminated, the key can be turned to the start position and the mower can be started. See Section 4.3 Safety Interlock System. If any of these indicator lights are not illuminated, the engine will be prevented from starting. If additional information or service is needed, contact your Scag Power Equipment Dealer.

5. Voltmeter Indicator (Figure 4-1). Indicates the condition of the charging system. When the engine is running, in normal operating conditions, the bar graph should be in the 12 to 14 volt range.
6. Operator Indicator (Figure 4-1). Light will illuminate when the operator is on the platform engaging the operator presence switch.
7. PTO Indicator (Figure 4-1). Light will illuminate when the PTO (mower deck) switch is in the OFF position.
8. Hourmeter Indicator (Figure 4-1). Indicates the number of hours the engine has been operated. It only operates when the engine is running. Will start flashing with the Service Engine Indicator at scheduled maintenance 2 hours before preset time and continue flashing until 2 hours after. Automatically resets.
9. Neutral Indicator (Figure 4-1). Light will illuminate when the steering control levers are in the neutral lock position.
10. Park Brake Indicator (Figure 4-1). Light will illuminate when the park brake is in the engaged (ON) position.
11. Water Temperature Indicator (Figure 4-1). Used on Liquid Cooled Models Only. Indicates the operating temperature of the engine. If the engine temperature exceeds the maximum preset value, the indicator will flash and the Park Brake, PTO, Seat and Neutral indicator lights will flash in an alternating pattern.

4.1 TIGER EYE INSTRUMENT IDENTIFICATION (EXCLUDES SVRII32/36A)

1. Service Air Filter Indicator (Figure 4-1). Optional Accessory. Indicates the condition of the engine air filter. Icon will display when it is time to change the air filter.
2. Glow Plug Indicator (Figure 4-1). Used on Diesel Powered Units Only. Indicator turns on when the key switch is turned to the PREHEAT position. Glow plugs must be preheated for 5 to 10 seconds before starting the engine.
3. Oil Pressure Indicator (Figure 4-1). Used on Diesel Powered Units Only. Indicates engine oil pressure. Reference the engine operator’s manual for further information.
4. Service Engine Indicator (Figure 4-1). Indicates the maintenance reminder for the engine oil change. Has preset maintenance reminder and will start flashing scheduled maintenance 2 hours before preset time and continue flashing until 2 hours after. Automatically resets.

To steer the mower to the right while traveling forward, allow the right steering control lever to move back toward the neutral position. The further the steering control is allowed to move back, the quicker the mower will turn right.
To stop the forward travel completely, allow the steering control levers to return to the neutral position. If the mower is to be parked, engage the parking brake.
– NOTE Smooth operation of the steering control levers will produce smooth mower operation. While learning the operation of the steering controls, keep the travel speed low.
– IMPORTANT Do not travel forward over a curb. The mower will hang up on the curb. Raise the deck and travel backwards over the curb at a 45 degree angle.
REVERSE TRAVEL
CAUTION
Disengage power to the mower before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower.

– NOTE The mower may not travel straight in reverse. Slight adjustments may need to be made using the steering controls.
To steer left while traveling in reverse, allow the left steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn left.
To steer right while traveling in reverse, allow the right steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn right.
To stop the reverse travel, allow the steering control levers to return to the neutral position. If the mower is to be parked, engage the parking brake.
4.8 ENGAGING THE DECK DRIVE (CUTTER BLADES)
1. Set the throttle at about 3/4 speed. Do not attempt to engage the deck drive at high speed as this shortens the electric clutch life — use only moderate engine speed when engaging the deck drive.
2. Engage the deck drive by pulling out on the yellow switch, located on the instrument panel, to the engage position. See Figure 4-5.

CAUTION
Before backing up, observe the rear for persons and obstructions. Clear the area before backing up. Possible injury or property damage could occur.
To travel in reverse, use the rear reference bar as an anchor for your hands, and slowly pull both steering control handles back. Keep the travel speed low while traveling in reverse. See Figure 4-4

CAUTION
Disengage power to the mower before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower.
CAUTION
Before backing up, observe behind the mower for persons and obstructions. Clear the area before backing up. Possible injury or property damage could occur.
– NOTE A squealing noise may be heard when engaging or disengaging the deck drive. It is caused by the electric clutch plates meshing as the mower comes up to speed. This is normal.
3. To disengage the deck drive, push the switch in to the disengage position.
4. Always operate the engine at full throttle to properly maintain cutting speed. If the engine starts to lug down, reduce the forward speed and allow the engine to operate at maximum RPM.
4.9 HILLSIDE OPERATION
WARNING
DO NOT operate on steep slopes. Under no circumstances should the machine be operated on slopes greater than 20 degrees. See Figure 2-1, Page 6 to determine approximate slope of area to be mowed. ALWAYS FOLLOW OSHA APPROVED OPERATION.

2. Stay at least 2 cutting widths away from drop-offs, ditches, retaining walls, water, avoid any slope exceeding 20-degrees.
3. To prevent tipping or loss of control, do not start or stop suddenly, avoid unnecessary turns and travel at reduced speed. If tires lose traction, disengage blades and proceed slowly off the slope.
4. Avoid sudden starts when mowing uphill. Sudden starts may cause the machine to tip backwards.
5. Loss of traction may occur when traveling down hill. Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of braking or steering.
6. Never back down a hill.
7. Keep tires properly inflated.
4.10 PARKING THE MOWER
1. Park the machine on a flat, level surface only. Do not park the machine on an incline.
2. Place the steering control levers in the neutral position.
3. Disengage the cutter blades.
4. Slow the engine to idle speed.
5. Engage the parking brake.
6. Turn the ignition key to the OFF position and remove the key.
4.11 AFTER OPERATION
1. Wash the entire mower after each use. Do not use high pressure spray or direct the spray onto electrical components.
– IMPORTANT Do not wash a hot or running engine. Cold water will damage the engine. Use compressed air to clean the engine if it is hot.
2. Keep the entire mower clean to inhibit serious heat damage to the engine or hydraulic oil circuit.
3. Check the drive belts for proper alignment and any signs of wear. Correct and adjust if necessary.

1. This mower has been designed for good traction and stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Wet grass reduces traction and steering control.

DANGER
To avoid injury from burns, allow the mower to cool before removing the fuel tank cap and refueling.

WARNING
DO NOT operate without Discharge Chute, Mulching Kit, Operator Controlled Discharge Chute (OCDC) or entire Grass Catcher properly installed.

4. After the mower has cooled down, fill the fuel tank with fresh, clean fuel at the end of every day of operation. See Engine Owner’s Manual for proper octane requirements.
5. Check the tire pressure. Adjust pressure if necessary.
4.12 REMOVING CLOGGED MATERIAL
DANGER
ROTATING BLADES
NEVER PUT YOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON!
Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred.
1. If the discharge chute becomes clogged, shut off the engine and remove the ignition key. Using a stick or similar item, dislodge the clogged material. Then resume normal mowing.
4.13 MOVING MOWER WITH ENGINE STOPPED

2. The discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings and thrown objects downward. Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings. When mowing close to obstacles, direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects.
3. Cut grass when it is dry and not too tall. Do not cut grass too short (cut off 1/3 or less of existing grass for best appearance). Mow frequently.
4. Keep mower and discharge chute clean.
5. When mowing wet or tall grass, mow the grass twice. Raise the mower to the highest setting for the first pass and then make a second pass to the desired height.
6. Use a slow travel speed for trimming purposes.
7. Operate the engine at full throttle for best cutting. Mowing with a lower RPM causes the mower to tear the grass. The engine is designed to be operated at full throttle.
8. Use the alternate stripe pattern for best lawn appearance. Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass.
4.15 ADJUSTING CUTTING HEIGHT
The mower deck can be adjusted from a height of 1-1/2 inch to 4-1/2 inches at 1/4-inch intervals. To adjust the cutting height:

To “free-wheel” or move the mower around without the engine running, place the dump valve levers in the FREEWHEEL position. Disengage the parking brake and move the mower by hand. The dump valve levers must be returned to the DRIVE position and torqued to 7-10 ft/lbs to drive the mower.
4.14 RECOMMENDATIONS FOR MOWING
1. Do not mow with dull blades. A dull blade will tear grass, resulting in poor lawn appearance and reduced mowing power.

WARNING
DO NOT adjust the cutting height with the mower blades rotating. Disengage the power to the cutter blades, put the steering control levers in the neutral position, apply the parking brake and then adjust cutting height.
1. Disengage the power to the cutter blades. 2. Pull the cutter deck lift lever all the way backward until it locks in
place. See Figure 4-6.
3. Insert the lanyard pin into the cutting height index at the desired cutting height. Pull backward on the cutter deck lift lever, push and hold the lock button See Figure 4-6. Slowly release the cutter deck lift lever. A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height.
CUTTER DECK LIFT LEVER
LANYARD PIN
Figure 4-6. Adjusting Cutting Height

TROUBLESHOOTING CUTTING CONDITIONS

CONDITION

CAUSE

STRINGERS – OCCASIONAL BLADES OF UNCUT GRASS

Low engine RPM

Ground speed too fast

Wet grass

Dull blades, incorrect sharpening

Deck plugged, grass accumulation

Belts slipping

STREAKING – STRIPS OF UNCUT GRASS IN CUTTING

Dull, worn blades

PATH

Incorrect blade sharpening

Low engine RPM

Belt slipping

Deck plugged, grass accumulation

Ground speed too fast

Wet grass

Bent blades
STREAKING – STRIPS OF UNCUT GRASS BETWEEN CUTTING PATHS

CURE
Run engine at full RPM Slow speed to adjust for conditions Cut grass after it has dried out Sharpen blades Clean underside of deck
Adjust belt tension
Sharpen blades Sharpen blades Run engine at full RPM Adjust belt tension Clean underside of deck Slow speed to adjust for conditions Cut grass after it has dried out Replace blades

Not enough overlapping between rows Increase the overlap of each pass

UNEVEN CUT ON FLAT GROUND – WAVY HIGH-LOW APPEARANCE, SCALLOPED CUT, OR ROUGH CONTOUR

Lift worn from blade Blade upside down

Deck plugged, grass accumulation

Too much blade angle (deck pitch)

Deck mounted improperly

Bent spindle area

Dull blade
UNEVEN CUT ON UNEVEN GROUND – WAVY APPEARANCE, HIGH-LOW SCALLOPED CUT, OR ROUGH CONTOUR

Uneven ground

CURE
Replace blade Mount with cutting edge toward ground Clean underside of deck Adjust pitch and level See your authorized SCAG dealer See your authorized SCAG dealer Sharpen blade
May need to reduce ground speed, raise cutting height, and/or change direction of cut

SLOPING RIDGE ACROSS WIDTH OF CUTTING PATH

Tire pressures not equal

Wheels uneven

Deck mounted incorrectly

Deck not level side-to side

Check and adjust tire pressure Check and adjust tire pressure See your authorized SCAG dealer
Check for level and correct

24

Section 5 R
TROUBLESHOOTING CUTTING CONDITIONS (CONT’D)

CONDITION

CAUSE

SCALPING – BLADES HITTING DIRT OR CUTTING VERY

Low tire pressures

CLOSE TO THE GROUND

Ground speed too fast

Cutting too low

Rough terrain

Wet grass

STEP CUT – RIDGE IN CENTER OF CUTTING PATH

Blades not mounted evenly

Bent blade

Internal spindle failure

CURE
Check and adjust pressures
Slow speed to adjust for conditions May need to reduce ground speed, raise cutting height, change direction of cut, and/or change pitch and level May need to reduce ground speed, raise cutting height, and/or change direction of cut
Cut grass after it has dried out
Adjust pitch and level
Replace blade
See your authorized SCAG dealer

Mounting of spindle incorrect

SLOPE CUT – SLOPING RIDGES ACROSS WIDTH OF

Bent spindle mounting area

CUTTING PATH

Internal spindle failure

See your authorized SCAG dealer
See your authorized SCAG dealer See your authorized SCAG dealer

Bent deck housing

See your authorized SCAG dealer

ADJUSTMENTS

ADJUST HERE

Figure 6-2. Tracking Adjustment (Left Side Shown)
5. Repeat for the RH wheel using the same adjustment procedure listed above.

The engine and drive unit can get hot during operation causing burn injuries. Allow the engine and drive components to cool before making any adjustments.

NOTE

Before proceeding with this adjustment, be sure that the caster wheels turn freely and that the tire pressure in the drive wheels is correct. If the tire pressure is not correct, the machine will pull to the side with the lower pressure.
1. If at full speed the mower pulls right, it is an indication that the left wheel is turning faster than the right wheel. To adjust this condition, proceed as follows:
A. Stop the machine and place the steering control levers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the LH steering control rod. Rotate the control rod to lengthen the rod and tighten the lock nuts. This will cause the control rod to stroke the LH pump less, slowing down the LH wheel. See Figure 6-2.

NOTE
If after making the adjustment as outlined in step 1A, the machine creeps forward or backward, the neutral adjustment must be made as described.
2. If at full speed the mower pulls left, it is an indication that the right wheel is turning faster than the left wheel. To adjust this condition, proceed as follows:
A. Stop the machine and place the steering control levers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the RH steering control rod. Rotate the control rod to lengthen the rod and tighten the lock nuts. This will cause the control rod to stroke the RH pump less, slowing down the RH wheel. The same adjustment is used for the RH side as shown in Figure 6-2.

WARNING
If the pump drive belt fails, steering control will be lost which could result in serious injury or death. Replace the pump drive belt as needed or every 400 hours / 2 years, whichever occurs first.
6.5 BELT ALIGNMENT
Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag service center for belt adjustment.
6.6 CUTTER DECK ADJUSTMENTS

– NOTE If after making the adjustment as outlined in step 2A, the machine creeps forward or backward, the neutral adjustment must be made as described on page 25 and 26.
6.3 THROTTLE CONTROL AND CHOKE ADJUSTMENTS
These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine. Should either need adjustment, contact your authorized Scag service center.
6.4 BELT ADJUSTMENTS
WARNING
Before removing any guards, shut the engine off and remove the ignition key. Wait for all moving parts to come to a complete stop before beginning work.

Cutter deck level, pitch and height are set at the factory. However, if these adjustments should ever need to be made, the following procedures will aid in obtaining the proper cutter deck adjustment.
– NOTE –
Before proceeding with the cutter deck adjustments, be sure all tires are properly inflated.
CUTTER DECK LEVEL
The cutter deck should be level from side-to-side for proper cutting performance. To check for level, be sure that the mower is on a flat, level surface, the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use. On the RH side of the machine, check the distance from the top of the cutter deck to the floor. Next check the distance from the top of the cutter deck to the floor on the LH side of the machine. Both measurements should be the same. If the two measurements are different, the cutter deck level must be adjusted as follows:
1. If the cutter deck is lower on one side, loosen the elastic stop nuts securing the deck level links on the front and rear of the lower side. See Figure 6-3.

All drive belts and cutter deck belts are spring loaded and self-tensioning. The belts should be checked periodically for proper alignment and wear.

Figure 6-3. Cutter Deck Level Adjustment
2. Turn the adjustment bolts on the front and rear deck level links clockwise until the cutter deck is level between both sides. See Figure 6-3.
3. Tighten the two (2) elastic stop nuts to secure the cutter deck in the proper position.
CUTTER DECK PITCH

Figure 6-4. Cutter Deck Pitch Adjustment
2. Turn the adjustment bolts on both sides either clockwise to raise or counter-clockwise to lower the front of the cutter deck until the measurements are equal. Tighten the elastic stop nuts.

The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting performance. To check for proper deck pitch, be sure that the mower is on a flat, level surface and the tires are properly inflated.
Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging chains. Next check the distance from the top of the cutter deck to the floor at the front RH side of the cutter deck directly in front of the cutter deck hanging chains. The measurement at the front of the cutter deck should be the same as the rear of the deck. Make these measurements at the LH side of the cutter deck also. If the measurement at the front of the deck is not the same, the cutter deck pitch must be adjusted as follows:
1. Loosen the elastic stop nuts securing the deck level links on the front of the cutter deck on both sides. See Figure 6-4 and 6-5.

To adjust the Custom-Cut Baffle height:

LOOSEN HERE ADJUST HERE

1. Park the machine on a flat surface, apply the parking brake, shut off the engine and remove the key.
2. Place the cutter deck in the transport position.
3. Remove the hardware securing the Custom-Cut Baffle to the cutter deck.
– NOTE Hardware location used in the illustrations are for reference only. Location of hardware may vary depending on cutter deck size.

ADJUST HERE

4. Move the Custom-Cut Baffle to desired position. See Figures 6-8.
5. Reinstall the mounting hardware. Torque hardware to 39 ft-lbs.

Figure 6-7. Right Side Cutter Deck Adjustment

MAINTENANCE

7.1 MAINTENANCE CHART – RECOMMENDED SERVICE INTERVALS

PROCEDURE

COMMENTS

Check all hardware for tightness

Check hydraulic oil level

See paragraph 7.3

Check belts for proper alignment See paragraph 6.5

Check hydraulic hoses for leaks Check engine oil level

Use extreme caution when checking the hydraulic hoses. See paragraph 2.5
See paragraph 7.4

*Clean mower

Check tire pressure

See paragraph 7.10

*Clean air filter element

See paragraph 7.6

Check condition of blades

Apply grease to fittings

See paragraph 7.2

Check all hardware for tightness

Change engine oil

See paragraph 7.4

*Clean air cleaner element

See paragraph 7.6

  • Perform these maintenance procedures more frequently under extreme dusty or dirty conditions

36

Section 7 R

MAINTENANCE CHART – RECOMMENDED SERVICE INTERVALS (CONT’D)

HOURS

BREAK-IN (FIRST 10)

8

40 100 200 500

PROCEDURE

X

Check hardware for tightness

COMMENTS

X

Apply grease to fittings

See paragraph 7.2

X

Check hydraulic oil level

See paragraph 7.3

X

Change engine oil

See paragraph 7.4

X

Change engine oil filter

7.2 LUBRICATION GREASE FITTING LUBRICATION CHART

LOCATION
1 – Caster Wheel Pivot 2 – Caster Wheel Bearings 3 – Cutter Deck Bell Cranks 4 – Cutter Deck Spindles 5 – Cutter Deck Pusharms

LUBRICATION INTERVAL

LUBRICANT

500 Hours / Yearly 100 Hours / Monthly 100 Hours / Bi-Weekly 40 Hours / Weekly 100 Hours / Bi-Weekly

Chassis Grease Chassis Grease Chassis Grease Spindle Grease Chassis Grease

NO. OF PLACES
2 2 4 2 / 3 2

+ Compatible Greases:

Scag Premium Chassis Grease p/n 486257 Scag Premium Spindle Grease p/n 486258

37

R
GREASE FITTING LUBRICATION Lubricant Interval
Spindle Grease (40 Hours/Weekly) Chassis Grease (100 Hours/Bi-weekly) Chassis Grease (500 Hours/Yearly)

7.3 HYDRAULIC SYSTEM

B. CHANGING HYDRAULIC OIL

A. CHECKING HYDRAULIC OIL LEVEL
The hydraulic oil level should be checked after the first 8 hours of operation. Thereafter, check the oil after every 200 hours of machine operation or monthly, whichever occurs first.
– IMPORTANT –
If the oil level is consistently low, check for leaks and correct immediately.
1. Remove the operator cushion as outlined in Section 6.8.
2. Wipe dirt and contaminants from around the reservoir cap. Remove the cap from the hydraulic oil reservoir.
3. Visually check the level of hydraulic oil. Hydraulic oil must be at least 2-1/4″ inches from top of the filler neck. If the level cannot be determined visually, use a clean tape measure to check the level. If the fluid is low, add 20W50 oil (Scag p/n 486255 – 1 Quart or p/n 486254 – 1 Gallon). DO NOT overfill; (overfilling the oil reservoir may cause oil seepage around the cap area).
4. Clean the fill cap and install it onto the reservoir.

The hydraulic oil should be changed after every 500 hours or annually, whichever occurs first. The oil should also be changed if the color of the fluid has become black or milky. A black color and/or a rancid odor usually indicates possible overheating of the oil, and a milky color usually indicates water in the hydraulic oil.
– IMPORTANT –
The hydraulic oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil.
1. Park the mower on a level surface, stop the engine and remove the ignition key.
2. Remove the operator cushion and rear cover as outlined in Section 6.8.
3. Place a suitable container under the hydraulic oil filter. Remove the fill cap from the reservoir. Remove the drain plug from the remote oil drain hose. See Figure 7-3. Allow the fluid to drain into the container and properly discard it.
4. Re-install the drain plug into the remote draining hose and be sure it is tight.
– NOTE –
Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as outlined in Procedure C “Changing Hydraulic Oil Filter Element”.

5. Fill the reservoir to full 2-1/4″ inches below the filler neck with 20W50 oil (Scag p/n 486255 – 1 Quart or p/n 486254 – 1 Gallon).
6. Replace the reservoir fill cap. Start the engine and drive forward and backward for two minutes. Check the oil level in the reservoir. If necessary, add oil to the reservoir.
R
B. CHANGING ENGINE CRANKCASE OIL
After the first 20 hours of operation, change the engine crankcase oil and replace the oil filter. Thereafter, change the engine crankcase oil after every 100 hours of operation or monthly, whichever occurs first. Refer to the Engine Operator’s Manual furnished with this mower for instructions.

DRAIN PLUG

HYDRAULIC OIL FILTER

ENGINE OIL FILLER & DIPSTICK

Figure 7-3. Hydraulic Oil Filter
C. CHANGING HYDRAULIC OIL FILTER ELEMENT

ENGINE OIL FILTER

The hydraulic oil filter should be changed after every 500 hours of operation or annually, whichever occurs first.
1. Remove the oil filter element. See Figure 7-3. Properly discard the oil filter element. Fill the new filter with clean oil and install the filter. Hand tighten only.
2. Run the engine at idle speed with the speed control lever in neutral for five minutes.
3. Check the oil level in the hydraulic tank. Hydraulic oil must be at least 2-1/4″ inches from top of the filler neck. If the level cannot be determined visually, use a clean tape measure to check the level. If the fluid is low, add 20W50 oil (Scag p/n 486255 – 1 Quart or p/n 486254 – 1 Gallon).
7.4 ENGINE OIL

ENGINE OIL DRAIN
Figure 7-4. Drain Plug, Dipstick and Oil Filter Location
C. CHANGING ENGINE OIL FILTER
After the first 20 hours of operation, replace the engine oil filter. Thereafter, replace the oil filter after every 200 hours of operation or every month, whichever occurs first. Refer to Engine Operator’s Manual for instructions.

A. CHECKING ENGINE CRANKCASE OIL LEVEL

The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator’s Manual furnished with this mower.

40

Section 7 R

DANGER
To avoid injury from burns, allow the mower to cool before changing the oil and removing the filter.

7.5 ENGINE FUEL SYSTEM

DANGER
To avoid injury from burns, allow the mower to cool before removing the fuel tank cap and refueling.

A. FILLING THE FUEL TANK
Fill the fuel tank to the bottom of the filler neck insert (approximately 5 gallons for 32″ models, 7 gallons for 36″ models or 8 gallons for all other models indicating Full (F) on the fuel gauge) at the beginning of each operating day. See Figure 7-5. Do not overfill. Use clean, fresh unleaded gasoline with a minimum octane rating of 87 and a maximum of 10% Ethanol.
DO NOT use E85 Fuel. Using E85 Fuel will cause severe damage to the engine.

WARNING
Always wear proper hand and eye protection when working with cutter blades.
1. Remove the ignition key before replacing the blades.
2. Raise the mower deck to the highest position. Place the lanyard pin in the highest cutting height position to prevent the cutter deck from falling.
3. Secure the cutter blades to prevent them from rotating, (use the optional Blade Buddy tool, P/N 9212, to assist in securing the cutter blades), remove the nut from the blade attaching bolt. Remove the cutter blade, bolt and spacer from the spindle shaft. See Figure 7-8.
– NOTE The front of the machine will have to be raised slightly to remove the blade bolt from the cutter spindle.

CAUTION
Inspect the cutter blade spacer(s) and washer for wear and/or cupping. Replace the worn parts. Worn spacer(s) and/or washer will not allow proper tightening of the cutter blade and can lead to cutter blade failure, personal injury or property damage.
4. To install the new cutter blade, put the flat washer onto the blade bolt and slide the bolt into the hole in the cutter blade.
– NOTE Be sure that the blade is installed with the lift wing pointing toward the top of the deck.
5. Install the spacer onto the blade bolt and insert the bolt into the cutter spindle shaft.
6. Install the hex nut to the blade bolt at the top of the cutter spindle. Secure the blades from rotating and torque to 75 ft/lbs. See Figure 7-8.

every 8 hours of operation or daily.

Caster Wheels Drive Wheels

Flat-Free 12 PSI

7.11 BODY AND DECK

CAUTION
Do not wash any portion of the equipment while it is hot. Do not wash the engine; use compressed air.
1. After each use, wash the mower and cutter deck. Use cold water and automotive cleaners. Do not use pressure cleaners.
2. Do not spray electrical components.
3. Repair damaged metal surfaces using Scag touchup paint (P/N 48521 -Aerosol Can & 484540-01 – 0.6fl.oz. Bottle with brush) available from your authorized Scag dealer. Wax the mower with an automotive paint wax for maximum paint protection.

ILLUSTRATED PARTS LIST

8.1 SCAG APPROVED ATTACHMENTS AND ACCESSORIES. Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine. Scag approved attachments and accessories:
· Mulch Plate (32 & 36) p/n 9258 (48) p/n 9286 (52) p/n 9287 (61) p/n 9288 · Hurricane Mulch (36,48,52,61)(p/n 9263, 9283, 9284, 9285) · GC-F4 (p/n 9075) · GC-VRII (48,52,61)(p/n 901M, 901N, 901P) · SVRII-OCDC (48,52,61)(p/n 923N, 923P, 923Q) · SVRII Lights (p/n 923R) · Air Filter Indicator (p/n 922U) – 48/52/61 with Kawasaki Engines Only (24FT & 26FT-EFI Excluded) · Blade Buddy (p/n 9212) · Chrome Wheel Covers (p/n 920J) – 48/52/61 Only Scag Premium Lubricants: · Chassis Grease (p/n 486257) · Spindle Grease (p/n 486258) · 20W50 Oil – Gallon (p/n 486254) · 20W50 Oil – Quart (p/n 486255)

SVRII STEERING CONTROLS

Description
Belt Cover w/Decals Knob w/Stud Reference Bar Nut, Serrated Flange 5/16-18 Bolt, Hex Head 5/16-18 x 3/4″ Knob, 5/16-18 Bolt, Carriage 5/16-18 x 1″ Nut, Push-On 5/16 Handlebar Weldment, (32/36) Bolt, Hex Head 5/16-18 x 3/4″ Washer, Lock 5/16″ Bracket, Knee Pad – Lower Bracket, Knee Pad – Upper Operator Pad Assy, (32/36)(INCL. 10,11,12,13) Bolt, Carriage 5/16-18 x 3/4″ Nut, Spiral Lock 1/2-13 Rubber Bumper Nut, Serrated Flange 5/16-18 Bolt, Hex Head 1/4-20 x 3/4″ Bolt, Carriage 1/4-20 x 3/4″ – (32/36) Fender, RH – (32/36) Bolt, Carriage 3/8-16 x 3/4″ – (32/36) Nut, Serrated Flange 3/8-16 Bolt, Carriage 3/8-16 x 3/4″ Mainframe Assy. – SVRII- (32/36) Guard, Foot – (32/36) Switch Bracket, OPC Switch – (32/36) Switch, Double Pole OPC – (32/36) Nut, Serrated Flange 1/4-20 Nut, Flange Elastic Stop 3/8-16 Spring Bolt, Hex Head 5/16-18 x 1-1/2″ Spacer Nut, Elastic Stop 5/16-18 Footplate Assy, SVRII-32/36 (Incl.

35) Bearing Bolt, Hex Head 3/8-16 x 2½” – (32/36) Washer, Flat 3/8-.391 x

.938 x .105 Spacer Bolt, Hex Head 3/8-16 x 1-3/4″ Mount, Spring

Ref. No.
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

Part No.
484479 04021-09 04017-36 428067 04003-12 427316 04001-01 48661 485692 428066 04040-14 04021-08 427318 04003-02 43584 921D 43844 04001-80 04021-07 453208 481025 48668 484195 04021-20 04001-28 04117-05 04110-04 452870 04117-01 485846 04003-13

Description
Spring, Suspension Platform Nut, Elastic Stop 3/8-16 Bolt, Hex Head Serrated Flange 1/2-13 x 1″ Fender, LH – (32/36) Bolt, Carriage 5/16-18 x 3/4″ Battery Box, Lower Bolt, Hex Head 1/4-20 x 3/4″ Pad, Rubber Insulation, Battery Cover Battery Box, Upper Washer, Flat 1/4-.312 x .750 x .065 Nut, Elastic Stop 1/4-20 Battery Box Latch Bolt, Carriage 1/4-20 x 3/4″ Spacer, Caster Wheel Caster Wheel Assy., 11 x 4 (32/36) Sleeve, Caster Wheel (32/36) Bolt, Hex Head 1/2-13 x 6-1/2″ (32/36) Nut, Elastic Stop 1/2-13 Yoke Weldment (32/36) Seal, 2″ x 1.625 Bore Bearing w/ Race Cap, Grease Nut, Elastic Stop 1″ – 14 Jam Bolt, Hex Head 7/16-14 x 1-1/4″ Nut, Flange Elastic Stop 7/16-14 U-Nut, 3/8-16 Caster Support Weldment (32/36) Nut, Flange Elastic Stop 5/16-18 Bumper, Plug Footguard Bolt, Carriage, 5/16-18 x 1½”

27 48717

28 04019-02

29 04117-02

30 48755

31 04001-11

32 43602

33 04021-10

34 463264

35 486834

36 04001-45

37 04041-07

38 43572

39 486758

40 04040-05

Description
Belt Cover w/Decals Knob w/Stud Reference Bar Nut, Serrated Flange 5/16-18 Bolt, Hex Head 5/16-18 x 3/4″ Knob, 5/16-18 Bolt, Carriage 5/16-18 x 1″ Nut, Push-On 5/16 Handlebar Weldment, (32/36) Handlebar Weldment, SVRII Bolt, Hex Head 5/16-18 x 3/4″ Washer, Lock 5/16″ Bracket, Knee Pad – Lower Bracket, Knee Pad – Upper Operator Pad Assy, SVRII (INCL. 10,11,12,13) Bolt, Carriage 5/16-18 x 3/4″ Nut, Spiral Lock 1/2-13 Rubber Bumper Nut, Serrated Flange 5/16-18 Bolt, Hex Head 1/4-20 x 3/4″ Fender, RH Bolt, Carriage 3/8-16 x 1-1/2″ Nut, Serrated Flange 3/8-16 Bolt, Carriage 3/8-16 x 3/4″ Mainframe Assy. – SVRII Guard, Foot -SVRII Switch Bracket, OPC Switch Switch, OPC – SVRII Nut, Serrated Flange 1/4-20 Nut, Flange Elastic Stop 3/8-16 Spring Bolt, Hex Head 5/16-18 x 1-1/2″ Spacer Nut, Elastic Stop 5/16-18 Footplate Assy, SVRII (Incl.

35) Bearing Bolt, Hex Head 3/8-16 x 2″ Washer, Flat 3/8-.391 x .938 x .105

Spacer Isolator, Footplate Washer, Flat 3/8-.406 x .812 x .065

Ref. No.
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
57
58
59 60
61 62 63 64 65 66 67 68
69 70 71 72 73

Part No.
04001-21 04021-09 04017-36 427252 04003-12 427316 04001-01 48661 485692 428066 04040-14 04021-08 427318 04003-02 43584 9277 9278 43581 43583 04001-134 04001-167 04021-07 453207 453007 481025 48668 484195 04021-20 04001-28 04117-05 04110-04 452861 452805 452806 04117-01 485846 04003-13 04021-05 428526

Description
Bolt, Hex Head 3/8-16 x 1-3/4″ Nut, Elastic Stop 3/8-16 Bolt, Hex Head Serrated Flange 1/2-13 x 1″ Fender, LH Bolt, Carriage 5/16-18 x 3/4″ Battery Box, Lower Bolt, Hex Head 1/4-20 x 3/4″ Pad, Rubber Insulation, Battery Cover Battery Box, Upper Washer, Flat 1/4-.312 x .750 x .065 Nut, Elastic Stop 1/4-20 Battery Box Latch Bolt, Carriage 1/4-20 x 3/4″ Spacer, Caster Wheel Caster Wheel Assy., 13 x 5 (48 / 52) Caster Wheel Assy., 13 X 6.5 (61) Sleeve, Caster Wheel (48 / 52) Sleeve, Caster Wheel (61) Bolt, Hex Head 1/2-13 x 7-1/2″ (48 / 52) Bolt, Hex Head 1/2-13 x 9-1/2″ (61) Nut, Elastic Stop 1/2-13 Yoke Weldment (48 / 52) Yoke Weldment (61) Seal, 2″ x 1.625 Bore Bearing w/ Race Cap, Grease Nut, Elastic Stop 1″ – 14 Jam Bolt, Hex Head 7/16-14 x 1-1/4″ Nut, Flange Elastic Stop 7/16-14 U-Nut, 3/8-16 Caster Support Weldment (48) Caster Support Weldment (52) Caster Support Weldment (61) Nut, Flange Elastic Stop 5/16-18 Bumper, Plug Footguard Bolt, Carriage, 5/16-18 x 1½” Nut, Center Lock 3/8-16 Riser

SVRII STEERING CONTROLS

Ref. No.

Part No.

1

427189

2

04019-03

3

483504

4

04001-62

5

04001-01

6

462912

462913

Description
Reference Bar Nut, Serrated Flange 5/16-18 Bearing Bolt, Hex Head 3/8-16 x 3-1/4″ Bolt, Hex Head 1/4-20 x 3/4″ Handlebar Assy., LH (Incl.# 7, 8) Handllebar Assy., RH (Incl. #7, 8) Spacer, Bearing Bearing Nut, Serrated Flange 3/8-16 Bolt, Hex Head 3/8-16 x 2″ Spacer, Controls Washer, Flat 3/8-.391 x .938 x .105 HD Nut, Elastic Stop 3/8-16 Bolt, Hex Head 5/16-18 x 1-1/4″ Nut, Elastic Stop 5/16-18 Linkage Assy., Steering Screw, Hex Head Socket, 5/16-18 x 1″ (32/36) Bolt, Hex Head 5/16-18 x 2″ Spacer (excludes SVRII-32/36A) Brake Paddle Weldment, RH (32/36) Brake Paddle Weldment, RH Bolt, Carriage 3/8-16 x 1″ Bellcrank Weldment, Brake (32/36) Bellcrank Weldment, Brake

Ref. No.
22
23 24 25 26 27 28
29 30 31 32 33 34 35 36 37 38
39 40 41 42 43 44 45
46

Part No.
452882 452841 04001-32 04117-02 48100-30 04117-03 04001-08 427538 427547 463020 481548 04063-05 04012-15 04040-03 453266 04010-12 04019-02 427269 481545 481637 422373 04041-07 04001-14 04001-11 484038 04040-04 04001-11 04001-10 04019-03 04021-04

Description
Brake Paddle Weldment, LH (32/36) Brake Paddle Weldment, LH Bolt Hex Head 3/8-16 x 1-1/4″ Nut, Flange Elastic Stop 3/8-16 Bushing, Oilite Nut, Flange Elastic Stop 1/4-20 Bolt, Hex Head 5/16-18 x 3/4″ Link, Brank Engage (32/36) Link, Brake Engage Brake Lever Assy. – SVRII (Incl. #30,32) Grip, Brake Lever Key, 3/16 x 3/16 x 1-1/2″ Set Screw 1/4-20 x 1/4″ Washer, Flat 1/4-.281 x .625 x .065 Lock Weldment, Neutral Screw, #10-32 x 3/4″ Taptite Nut, Serrated Flange 1/4-20 Bracket, Neutral Switch Switch, Interlock (32/36) Switch, Interlock Plate, Threaded Washer, Flat 3/8-.391 x .938 x .105 (32/36) Bolt, Hex Head, 1/4-20 x 1″ Bolt, Hex Head, 5/16-18 x 1½” Spring, Brake Return Washer, Flat 5/16- .344 x .688 x .065 Bolt, Hex Head, 5/16-18 x 1½” Bolt, Hex Head, 5/16-18 x 1¼(32) Nut, Serrated Flange 5/16-18 Nut, Center Lock, 5/16-18(32)

References

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