Danfoss SW3.4x HVAC Drive Pumps and Fans Instruction Manual
- June 21, 2024
- Danfoss
Table of Contents
- Danfoss SW3.4x HVAC Drive Pumps and Fans
- Product Information
- Frequently Asked Questions
- Introduction
- Safety
- Mechanical Installation
- Electrical Installation
- Commissioning and Application Examples
- How to Program the Adjustable Frequency Drive
- 27 [Hz]
- 29 [Hz]
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Danfoss SW3.4x HVAC Drive Pumps and Fans
Product Information
Specifications
- Product: VLT HVAC Drive FC 100 Series
- Software Version: 3.4.x
Safety
It is important to follow all safety guidelines provided in the user manual to prevent any accidents or injuries. Some key safety points include:
- High Voltage Warning: Be cautious of high voltage areas.
- Avoid Unintended Start: Ensure proper precautions are taken to avoid unintended start of the device.
- Safe Stop: Follow the recommended procedures for safe stopping of the adjustable frequency drive.
Mechanical Installation
Prior to mechanical installation, make sure to review the guidelines provided in the user manual. Some key points include:
- Mechanical Dimensions: Refer to the specified mechanical dimensions for proper installation.
Electrical Installation
Proper electrical installation is crucial for the functionality of the adjustable frequency drive. Follow these steps:
- How to Connect: Follow the outlined steps for connecting the drive.
- Line Power Wiring Overview: Understand the wiring overview for line power connections.
- Motor Wiring Overview: Review the motor wiring overview for correct installation.
Commissioning and Application Examples
Commissioning the drive is essential for its proper operation. Here are some key points:
- Quick Menu Mode: Learn how to use the quick menu mode for easy setup.
- Application Examples: Explore different application examples for practical usage.
How to Operate the Adjustable Frequency Drive
Understanding how to operate the drive is crucial for its efficient use. Follow these instructions:
- GraphicalLCP (GLCP): Learn how to operate the GraphicalLCP interface.
- Numeric LCP (NLCP): Understand the operation of the Numeric LCP.
How to Program the Adjustable Frequency Drive
Programming the drive allows customization based on specific requirements. Follow these steps:
- Function Set-ups: Customize the function set-ups according to your needs.
- Commonly Used Parameters – Explanations: Understand commonly used parameters and their explanations.
Troubleshooting
In case of issues, refer to the troubleshooting section of the manual. Some key points include:
- Fault Messages: Understand the fault messages displayed by the drive.
- Acoustic Noise or Vibration: Troubleshoot issues related to noise or vibration.
Frequently Asked Questions
- Q: How can I update the software version of the VLT HVAC Drive?
- A: To update the software version, please refer to section 15-43 Software Version in the user manual for detailed instructions.
Contents
VLT® HVAC Drive Instruction Manual
MG.11.AD.22 – VLT® is a registered Danfoss trademark.
Introduction
1 Introduction
VLT® HVAC Drive Instruction Manual
VLT HVAC Drive FC 100 Series
Software version: 3.4.x
This guide can be used with all VLT HVAC Drive adjustable frequency drives
with software version 3.4.x. The current software version number
can be read from par. 15-43 Software Version.
11
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1-1
Introduction
VLT® HVAC Drive Instruction Manual
11
1.1.1 Copyright, Limitation of Liability and Revision Rights
1.1.2 Available Literature for VLT HVAC Drive
This publication contains information proprietary to Danfoss. By accepting and
using this manual, the user agrees that the information contained herein will
be used solely for operating equipment from Danfoss or equipment from other
vendors provided that such equipment is intended for communication with
Danfoss equipment over a serial communication link. This publication is
protected under the copyright laws of Denmark and most other countries.
Danfoss does not warrant that a software program produced according to the
guidelines provided in this manual will function properly in every physical,
hardware or software environment.
Although Danfoss has tested and reviewed the documentation within this manual,
Danfoss makes no warranty or representation, neither expressed nor implied,
with respect to this documentation, including its quality, performance, or
fitness for a particular purpose.
In no event shall Danfoss be liable for direct, indirect, special, incidental,
or consequential damages arising out of the use, or the inability to use
information contained in this manual, even if advised of the possibility of
such damages. In particular, Danfoss is not responsible for any costs,
including but not limited to those incurred as a result of lost profits or
revenue, loss or damage of equipment, loss of computer programs, loss of data,
the costs to substitute these, or any claims by third parties.
Danfoss reserves the right to revise this publication at any time and to make
changes to its contents without prior notice or any obligation to notify
former or present users of such revisions or changes.
– Instruction Manual MG.11.Ax.yy provides the necessary information for
getting the adjustable frequency drive up and running.
– Instruction Manual VLT HVAC Drive High Power, MG. 11.Fx.yy
– Design Guide MG.11.Bx.yy contains all technical information about the
adjustable frequency drive and customer design and applications.
– Programming Guide MG.11.Cx.yy provides information on how to program and
includes complete parameter descriptions.
– Mounting Instruction, Analog I/O Option MCB 109, MI.38.Bx.yy
– Application Note, Temperature Derating Guide, MN.11.Ax.yy
– PC-based Configuration Tool MCT 10, MG.10.Ax.yy enables the user to
configure the adjustable frequency drive from a WindowsTM-based PC
environment.
– Danfoss VLT® Energy Box software at
www.danfoss.com/BusinessAreas/DrivesSolutions, then choose PC Software
Download
– VLT HVAC Drive Drive Applications, MG.11.Tx.yy
– Instruction Manual VLT HVAC Drive Profibus, MG.33.Cx.yy
– Instruction Manual VLT HVAC Drive Device Net, MG. 33.Dx.yy
– Instruction Manual VLT HVAC Drive BACnet, MG.11.Dx.yy
– Instruction Manual VLT HVAC Drive LonWorks, MG. 11.Ex.yy
– Instruction Manual VLT HVAC Drive Metasys, MG.11.Gx.yy
– Instruction Manual VLT HVAC Drive FLN, MG.11.Zx.yy
– Output Filter Design Guide, MG.90.Nx.yy
– Brake Resistor Design Guide, MG.90.Ox.yy
x = Revision number yy = Language code
Danfoss technical literature is available in print from your local Danfoss Sales Office or online at: www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/Technical+Documentation.htm
1-2
MG.11.AD.22 – VLT® is a registered Danfoss trademark.
Introduction
VLT® HVAC Drive Instruction Manual
1.1.3 Abbreviations and Standards
Abbreviations: a
AWG Auto Tune
°C I ILIM
IT line power
Joule °F FC f kHz LCP mA ms min MCT
M-TYPE Nm IM,N fM,N PM,N UM,N par. PELV Watt
Pascal IINV RPM SR T t TLIM U
Terms: Acceleration American wire gauge Automatic Motor Tuning Celsius Current Current limit Line power supply with star point in transformer floating to ground. Energy Fahrenheit Adjustable Frequency Drive Frequency Kilohertz Local Control Panel Milliampere Millisecond Minute Motion Control Tool Motor Type Dependent Newton meters Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage Parameter Protective Extra Low Voltage Power Pressure Rated Inverter Output Current Revolutions Per Minute Size Related Temperature Time Torque limit Voltage
Table 1.1: Abbreviation and standards table
SI units: m/s2
I-P units: ft/s2
11
A
Amp
J = Nm
Hz kHz
ft-lb, Btu
Hz kHz
in-lbs
W Pa = N/m2
Btu/hr, hp psi, psf, ft of water
C
F
s
s, hr
V
V
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1-3
Introduction
VLT® HVAC Drive Instruction Manual
11
1.1.4 Adjustable Frequency Drive Identification
Below is an example of an identification label. This label is situated on the
adjustable frequency drive and shows the type and the options with which the
unit is equipped. See below for details of how to read the Type code string
(T/C).
Figure 1.1: This example shows an identification label.
NOTE!
Please have T/C (type code) number and serial number ready before contacting
Danfoss.
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Introduction
VLT® HVAC Drive Instruction Manual
1.1.5 Type Code String low and medium power
11
Description
Pos
Product group & Adjustable Frequency Drive Series 1-6
Power rating
8-10
Number of phases
11
AC line voltage
11-12
Enclosure
13-15
RFI filter
Brake
Display Coating PCB
Line power option
Adaptation Adaptation Software release Software language
A options
B options C0 options MCO C1 options C option software
16-17
18
19 20
21
22 23 24-27 28
29-30
31-32 33-34 35 36-37
Possible choice FC 102 1.5125 hp [1.190 kW] (P1K1 – P90K) Three phases (T) T
2: 200240 VAC T 4: 380480 VAC T 6: 525600 VAC E20: IP20 E21: IP 21/NEMA
Type 1 E55: IP 55/NEMA Type 12 E66: IP66 P21: IP21/NEMA Type 1 w/backplate
P55: IP55/NEMA Type 12 w/backplate H1: RFI filter class A1/B H2: RFI filter
class A2 H3: RFI filter class A1/B (reduced cable length) Hx: No RFI filter X:
No brake chopper included B: Brake chopper included T: Safe Stop U: Safe +
brake G: Graphical Local Control Panel (GLCP) N: Numeric Local Control Panel
(NLCP) X: No Local Control Panel X. No coated PCB C: Coated PCB X: No line
power disconnect switch and load sharing 1: With line power disconnect switch
(IP55 only) 8: Line power disconnect and load sharing D: Load Sharing See
Chapter 8 for max. cable sizes. X: Standard 0: European metric thread in cable
entries. Reserved Current software
AX: No options A0: MCA 101 Profibus DP V1 A4: MCA 104 DeviceNet AG: MCA 108
Lonworks AJ: MCA 109 BACnet gateway BX: No option BK: MCB 101 General purpose
I/O option BP: MCB 105 Relay option BO: MCB 109 Analog I/O option CX: No
options X: No options XX: Standard software
MG.11.AD.22 – VLT® is a registered Danfoss trademark.
1-5
Introduction
VLT® HVAC Drive Instruction Manual
11
Description D options
Pos 38-39
Possible choice DX: No option D0: DC backup
Table 1.2: Type code description.
The various options and accessories are described further in the VLT HVAC Drive Design Guide, MG.11.BX.YY.
1-6
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Safety
VLT® HVAC Drive Instruction Manual
Safety
2.1.1 Symbols
Symbols used in this manual:
NOTE!
Indicates something to be noted by the reader.
CAUTION
Indicates a general warning.
WARNING
Indicates a high-voltage warning.
Indicates default setting
2.1.2 High Voltage Warning
WARNING
The voltage of the adjustable frequency drive and the MCO 101 option card is
dangerous whenever it is connected to line power. Incorrect installation of
the motor or adjustable frequency drive may causedeath, serious injury or
damage to the equipment. Consequently, it is essential to comply with the
instructions in this manual as well as local and national rules and safety
regulations.
2.1.3 Safety Note
WARNING
The voltage of the adjustable frequency drive is dangerous whenever connected
to line power. Incorrect installation of the motor, adjustable frequency drive
or serial communication bus may cause death, serious personal injury or damage
to the equipment. Consequently, the instructions in this manual, as well as
national and local rules and safety regulations, must be complied with.
Safety Regulations 1. The adjustable frequency drive must be disconnected from
line power if repair work is to be carried out. Make sure that the line power
supply has been disconnected and that the necessary time has passed before
removing motor and line power plugs.
2. The [STOP/RESET] key on the LCP of the adjustable frequency drive does not
disconnect the equipment from line power and is thus not to be used as a
safety switch.
3. Correct protective grounding of the equipment must be established, the
user must be protected against supply voltage, and the motor must be protected
against overload in accordance with applicable national and local regulations.
4. The ground leakage currents are higher than 3.5 mA.
5. Protection against motor overload is set by par. 1-90 Motor Thermal
Protection. If this function is desired, set par. 1-90 Motor Thermal
Protection to data value [ETR trip] (default value) or data value [ETR
warning]. Note: The function is initialized at 1.16 x rated motor current and
rated motor frequency. For the North American market: The ETR functions
provide class 20 motor overload protection in accordance with NEC.
6. Do not remove the plugs for the motor and line power supply while the
adjustable frequency drive is connected to line power. Make sure that the line
power supply has been disconnected and that the necessary time has passed
before removing motor and line power plugs.
7. Please note that the adjustable frequency drive has more voltage inputs
than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) and
external 24 V DC have been installed. Make sure that all voltage inputs have
been disconnected and that the necessary time has passed before commencing
repair work.
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2-1
Safety
VLT® HVAC Drive Instruction Manual
22
Installation at high altitudes
CAUTION
380500 V, enclosure A, B and C: At altitudes above 6,561 ft , please contact
Danfoss regarding PELV. 380500 V, enclosure D, E and F: At altitudes above
9,842 ft , please contact Danfoss regarding PELV. 525690 V: At altitudes
above 6,561 ft [2 km], please contact Danfoss regarding PELV.
WARNING
Warning against Unintended Start
1. The motor can be brought to a stop by means of digital commands, bus
commands, references or a local stop, while the adjustable frequency drive is
connected to line power. If personal safety considerations make it necessary
to ensure that no unintended start occurs, these stop functions are not
sufficient.
2. While parameters are being changed, the motor may start. Consequently, the
stop key [STOP/RESET] must always be activated, after which data can be
modified.
3. A motor that has been stopped may start if faults occur in the electronics
of the adjustable frequency drive, or if a temporary overload or a fault in
the supply line power or the motor connection ceases.
Voltage
Min. Waiting Time (Minutes)
(V)
4
15
20
30
40
200 – 1.55 hp 7.560 hp
240
[1.13.7 [5.545
kW]
kW]
380 – 1.510 hp 15125 hp 150350
4501350
480
[1.17.5 [1190 hp [110
hp [315
kW]
kW]
250 kW]
1000 kW]
525 – 1.510 hp 15125 hp
600
[1.17.5 [1190
kW]
kW]
525 –
15125 hp 60550 hp 6001875
690
[1190 [45400 hp [450
kW] kW]400 1400 kW]
kW]
kW]
Be aware that there may be high voltage on the DC link even when
the LEDs are turned off.
2.1.4 Before Commencing Repair Work
1. Disconnect the adjustable frequency drive from line power.
2. Disconnect DC bus terminals 88 and 89
3. Wait at least the time mentioned above in the section General Warning.
4. Remove motor cable
2.1.5 Special Conditions
WARNING
Touching the electrical parts may be fatal – even after the equipment has been
disconnected from line power.
Also make sure that other voltage inputs have been disconnected, such as
external 24 V DC, load sharing (linkage of DC intermediate circuit), as well
as the motor connection for kinetic backup. Refer to the instruction manual
for further safety guidelines.
WARNING
The adjustable frequency drive DC link capacitors remain charged after power
has been disconnected. To avoid an electrical shock hazard, disconnect the
adjustable frequency drive from line power before carrying out maintenance.
Wait at least as follows before doing service on the adjustable frequency
drive:
Electrical ratings: The rating indicated on the nameplate of the adjustable
frequency drive is based on a typical 3-phase line power supply within the
specified voltage, current and temperature range, which are expected to be
used in most applications.
The adjustable frequency drives also support other special applications, which
affect the electrical ratings of the adjustable frequency drive. Special
conditions that affect the electrical ratings might be:
· Single phase applications. · High temperature applications that require
derating
of the electrical ratings.
· Marine applications with more severe environmental conditions. Other
applications might also affect the electrical ratings.
Consult the relevant sections in this manual and in the VLT HVAC Drive Design
Guide, MG.11.BX.YY for information about the electrical ratings.
2-2
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Safety
VLT® HVAC Drive Instruction Manual
Installation requirements: The overall electrical safety of the adjustable
frequency drive requires special installation considerations regarding:
· Fuses and circuit breakers for overcurrent and shortcircuit protection
· Selection of power cables (line power, motor, brake, load sharing and relay)
· Grid configuration (grounded delta transformer leg, IT,TN, etc.)
· Safety of low-voltage ports (PELV conditions).
Consult the relevant clauses in these instructions and in the VLT HVAC Drive
Design Guide for information about the installation requirements.
2.1.6 Installation at High Altitudes (PELV)
WARNING
2.1.7 Avoid Unintended Start
WARNING
While the adjustable frequency drive is connected to line power, the motor can
be started/stopped using digital commands, bus commands, references or via the
Local Control Panel.
· Disconnect the adjustable frequency drive
from line power whenever personal safety considerations make it necessary to
avoid an unintended start.
· To avoid unintended start, always activate the
[OFF] key before changing parameters.
· Unless terminal 37 is turned off, an electronic
fault, temporary overload, a fault in the line power supply, or lost motor
connection may cause a stopped motor to start.
Hazardous Voltage! At altitudes above 6,562 feet [2 km], please contact
Danfoss regarding PELV. Avoid unintended start While the adjustable frequency
drive is connected to line power, the motor can be started/stopped using
digital commands, bus commands, references or via the LCP.
· Disconnect the adjustable frequency drive
from line power whenever personal safety considerations make it necessary to
avoid an unintended start.
· To avoid unintended start, always activate the
[OFF] key before changing parameters.
· Unless terminal 37 is turned off, an electronic
fault, temporary overload, a fault in the line power supply, or lost motor
connection may cause a stopped motor to start.
Failure to follow recommendations could result in death or serious injury.
2.1.8 Safe Stop of the Adjustable Frequency Drive
For versions equipped with a Safe Stop terminal 37 input, the adjustable
frequency drive can perform the safety function Safe Torque Off (as defined by
draft CD IEC 61800-5-2) or Stop Category 0 (as defined in EN 60204-1).
It is designed and approved suitable for the requirements of Safety Category 3
in EN 954-1. This functionality is called Safe Stop. Prior to integration and
use of Safe Stop in an installation, a thorough risk analysis on the
installation must be carried out in order to determine whether the Safe Stop
functionality and safety category are appropriate and sufficient. In order to
install and use the safe stop function in accordance with the requirements of
Safety Category 3 in EN 954-1, the related information and instructions of the
VLT HVAC Drive Design Guide must be followed! The information and instructions
of the Instruction Manual are not sufficient for a correct and safe use of the
safe stop functionality!
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2-3
Safety
22
VLT® HVAC Drive Instruction Manual
Figure 2.1: This certificate also covers FC 102 and FC 202.
2-4
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Safety
VLT® HVAC Drive Instruction Manual
2.1.9 IT Line Power
WARNING
IT line power Do not connect adjustable frequency drives with RFI filters to
line power supplies with a voltage between phase and ground of more than 440 V
for 400 V drives and 760 V for 690 V drives. For 400 V IT line power and delta
ground (grounded leg), AC line voltage may exceed 440 V between phase and
ground. For 690 VT IT line power and delta ground (grounded leg), AC line
voltage may exceed 760 V between phase and ground. Failure to follow
recommendations could result in death or serious injury.
Par. 14-50 RFI 1 can be used to disconnect the internal RFI capacitors from
the RFI filter to ground.
2.1.10 Disposal Instructions
Equipment containing electrical components may not be disposed of together
with domestic waste. It must be separately collected with electrical and
electronic waste according to local and currently valid legislation.
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2-5
Safety
22
VLT® HVAC Drive Instruction Manual
2-6
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Mechanical Installation
VLT® HVAC Drive Instruction Manual
Mechanical Installation
3.1 Before Starting
3.1.1 Checklist
When unpacking the adjustable frequency drive, make sure that the unit is undamaged and complete. Use the following table to identify the packaging:
Enclosure type:
A2 (IP 20-21)
A3 (IP 20-21)
A4 (IP 55-66)
A5 (IP 55-66)
B1/B3 (IP
20-21-55-66)
B2/B4 (IP
20-21-55-66)
C1/C3 (IP
20-21-55-66)
C2*/C4 (IP
20-21-55-66)
33
Unit size (HP) (kW): 200240 V 1.53 [1.12.2] 45 [3.03.7]
380480 V
1.55 [1.14.0]
7.510 [5.5 7.5]
525600 V
1.510 [1.1 7.5]
1.53 [1.1 2.2] 1.55 [1.1 4.0]
1.55 [1.1 3.7]3.7] 1.510 [1.1 7.5] 1.510 [1.1 7.5]
7.515 [5.5 11]/
7.515 [5.5 11] 1525 [11 18.5]/
1525 [11 18.5] 1525 [11 18.5]/
1525 [11 18.5]
20 [15]/ 2025 [15
18.5]
2540 [18.5 30]/
3040 [2230]
22-30/ 22-37
37-55/ 45-55
22-30/ 22-37
37-55/ 45-55
37-45/ 37-45
75-90/ 75-90
75-90/ 75-90
Table 3.1: Unpacking table
Please note that it is recommended to have a selection of screwdrivers (phillips or cross-thread screwdriver and torx), a sidecutter, drill and knife handy for unpacking and mounting the adjustable frequency drive. The packaging for these enclosures contains, as shown: Accessories bag(s), documentation and the unit. Depending on options fitted, there may be one or two bags and one or more booklets.
MG.11.AD.22 – VLT® is a registered Danfoss trademark.
3-1
Mechanical Installation
VLT® HVAC Drive Instruction Manual
3.2.1 Mechanical Front Views
A2
A3
A4
A5
B1
B2
33
IP20/21*
IP20/21*
IP55/66
IP55/66
IP21/55/66
IP21/55/66
Top and bottom mounting holes.
B3
B4
C1
C2
C3
C4
IP20/21*
IP20/21*
IP21/55/66
IP21/55/66
IP20/21*
IP20/21*
Top and bottom mounting holes. (B4+C3+C4 only) Accessory bags containing necessary brackets, screws and connectors are included with the drives upon delivery.
- IP21 can be established with a kit as described in the section: IP 21/ IP 4X/ TYPE 1 Enclosure Kit in the Design Guide.
3-2
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Mechanical Installation
VLT® HVAC Drive Instruction Manual
3.2.2 Mechanical Dimensions
Mechanical Dimensions
Frame size (hp [kW]):
A2
A3
A4
A5
B1
200240 V
1.53 [1.12.2]
45 [3.03.7]
1.53 [1.12.2] 1.55 [1.13.7] 7.515 [5.511]
380480 V
1.55 [1.14.0]4.0]
7.510 [5.57.5]
1.55 [1.14.0] 3.7]
1525 [1118.5]
525600 V
1.510 [1.17.5]
1.510 [1.17.5] 1525 [1118.5]
7.5]
1.510 [1.17.5]
IP
20
21
20
21
55/66
55/66
21/55/66
NEMA
Chassis
Type 1
Chassis Type 1
Type 12
Type 1/12
Height (in/mm)
Enclosure
A**
246
372
246
372
390
420
480
..with de-coupling plate A2
374
–
374
–
–
–
–
Backplate
A1
268
375
268
375
390
420
480
Distance between mount. holes
a
257
350
257
350
401
402
454
Width (in/mm)
Enclosure
B
90
90
130
130
200
242
242
With one C option
B
130
130
170
170
242
242
Backplate
B
90
90
130
130
200
242
242
Distance between mount. holes
b
70
70
110
110
171
215
210
Depth (in/mm)
Without option A/B
C
205
205
205
205
175
200
260
With option A/B
C*
220
220
220
220
175
200
260
Screw holes (in/mm)
c 0.31 [8.0] 0.31 [8.0] 0.31 [8.0] 0.31 [8.0]
0.32 [8.2]
0.32 [8.2]
12
Diameter ø
d
11
11
11
11
12
12
19
Diameter ø
e 0.22 [5.5] 0.22 [5.5] 0.22 [5.5] 0.22 [5.5]
0.26 [6.5]
0.26 [6.5]
9
f
9
9
9
9
6
9
9
Max weight (lb)(kg)
10.8 [4.9] 11.7 [5.3] 14.6 [6.6] 15.4 [7.0]
21.4 [9.7]
14
23
- Depth of enclosure will vary with different options installed.
** The free space requirements are above and below the bare enclosure height measurement A. See section Mechanical Mounting for further information.
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Mechanical Installation
VLT® HVAC Drive Instruction Manual
33
Mechanical Dimensions
Frame size (hp [kW]):
B2
B3
B4
C1
C2
C3
C4
200240 V
15
7.515 [5.511] 2025 [1518.5] 2540 [18.530] 37-45
22-30
37-45
380480 V
22-30
1525 [1118.5] 3050 [2237] 5075 [3755] 75-90
45-55
75-90
525600 V
22-30
1525 [1118.5] 3050 [2237] 5075 [3755] 75-90
45-55
75-90
IP
21/55/66 20
20
21/55/66
21/55/66 20
20
NEMA
Type 1/12 Chassis
Chassis
Type 1/12
Type 1/12 Chassis
Chassis
Height (in/mm)
Enclosure
A**
650
350
460
680
770
490
600
..with de-coupling plate
A2
–
419
595
–
–
630
800
Backplate
A1
650
399
520
680
770
550
660
Distance between
a
624
380
495
mount. holes
648
739
521
631
Width (in/mm)
Enclosure
B
242
165
231
308
370
308
370
With one C option
B
242
205
231
308
370
308
370
Backplate
B
242
165
231
308
370
308
370
Distance between
b
210
140
200
mount. holes
272
334
270
330
Depth (in/mm)
Without option A/B C
260
248
242
310
335
333
333
With option A/B
C*
260
262
242
310
335
333
333
Screw holes (in/mm)
c
12
8
–
12
12
–
–
Diameter ø
d
19
12
–
19
19
–
–
Diameter ø
e
9
0.27 [6.8]
0.33 [8.5]
0.35 [9.0]
0.35 [9.0] 0.33 [8.5] 0.33 [8.5]
f
9
0.31 [7.9]
15
0.39 [9.8]
0.39 [9.8]
17
17
Max weight (lb)(kg)
27
12
51.8 [23.5]
45
65
35
50
- Depth of enclosure will vary with different options installed.
** The free space requirements are above and below the bare enclosure height measurement A. See section Mechanical Mounting for further
information.
3-4
MG.11.AD.22 – VLT® is a registered Danfoss trademark.
Mechanical Installation
3.2.3 Accessory Bags
Accessory Bags: Find the following parts included in the adjustable frequency drive accessory bags
VLT® HVAC Drive Instruction Manual
MG.11.AD.22 – VLT® is a registered Danfoss trademark.
Frame sizes A1, A2 and A3
Frame size A5
Frame sizes B1 and B2
Frame sizes C1 and C2
Frame size B3
Frame size B4
Frame size C3
Frame size C4
1 + 2 only available in units with brake chopper. For DC link connection (load sharing) the connector 1 can be ordered separately (Code no. 130B1064) An eight-pole connector is included in accessory bag for FC 102 without Safe Stop.
3-5
33
Mechanical Installation
VLT® HVAC Drive Instruction Manual
33
3.2.4 Mechanical Mounting
All IP20 enclosure sizes as well as IP21/ IP55 enclosure sizes except A2 and
A3 allow side-by-side installation.
If the IP 21 Enclosure kit (130B1122 or 130B1123) is used on enclosure A2 or
A3,, there must be a minimum of 2 in [50 mm] of clearance between drives.
For optimal cooling conditions, allow a free air passage above and below the
adjustable frequency drive. See table below.
Air passage for different enclosures
Enclo sure:
A2
A3
A4
A5
B1
B2
B3
B4
C1
C2
C3
C4
a (mm):
100
100
100
100
200
200
200
200
200
225
200
225
Mounting frame sizes A4, A5, B1, B2, B3, B4, C1, C2, C3 and C4 on a non-solid back wall, the adjustable frequency drive must be provided with a backplate A due to insufficient cooling air over the heatsink.
b 100 100 100 100 200 200 200 200 200 225 200 225 (mm):
With heavier drives (B4, C3, C4), use a lift. First wall-mount the 2 lower bolts, then lift the drive onto the lower bolts. Finally, fasten the drive against the wall with the 2 top bolts.
1. Drill holes in accordance with the measurements given.
2. You must provide screws suitable for the surface on which you want to
mount the adjustable frequency drive. Re-tighten all four screws.
3-6
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Mechanical Installation
VLT® HVAC Drive Instruction Manual
3.2.5 Safety Requirements of Mechanical Installation
WARNING
Pay attention to the requirements that apply to integration and the field
mounting kit. Observe the information in the list to avoid serious injury or
equipment damage, especially when installing large units.
CAUTION
The adjustable frequency drive is cooled by air circulation. To protect the
unit from overheating, it must be ensured that the ambient temperature does
not exceed the maximum temperature stated for the adjustable frequency drive,
and that the 24-hour average temperature is not exceeded. Locate the maximum
temperature and 24hour average in the paragraph Derating for Ambient
Temperature. If the ambient temperature is in the range of 113°131°F
[45°55°C], derating of the adjustable frequency drive will become relevant,
see Derating for Ambient Temperature. The service life of the adjustable
frequency drive is reduced if derating for ambient temperature is not taken
into account.
3.2.6 Field Mounting
For field mounting the IP 21/IP 4X top/,TYPE 1 kits or IP 54/55 units are
recommended.
3.2.7 Panel Through Mounting
A Panel Through Mount Kit is available for adjustable frequency drive series
VLT HVAC Drive, VLT Aqua Drive and .
In order to increase heatsink cooling and reduce panel depth, the adjustable
frequency drive may be mounted in a through panel. Furthermore, the built-in
fan can then be removed.
The kit is available for enclosures A5 through C2.
NOTE!
This kit cannot be used with cast front covers. IP21 plastic cover must be
used instead.
Information on ordering numbers is found in the Design Guide, section Ordering
Numbers. More detailed information is available in the Panel Through Mount Kit
instruction, MI.33.HX.YY, where yy=language code.
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33
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Mechanical Installation
VLT® HVAC Drive Instruction Manual
33
3-8
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Electrical Installation
VLT® HVAC Drive Instruction Manual
Electrical Installation
4.1 How to Connect
4.1.1 Cables General
NOTE!
Cables General
All cabling must comply with national and local regula-
tions on cable cross-sections and ambient temperature.
Copper (140°/167°F [60°/75°C]) conductors are recommended.
NOTE!
For the VLT HVAC Drive High Power series AC line input
and motor connections, please see VLT HVAC Drive High
Power Instruction Manual MG.11.FX.YY.
Details of terminal tightening torques.
Power (kW)
Enclo200240 V 380480 V
sure
525600 V
Line power
Motor
A2
1.54 [1.1 3.0]
1.55 [1.14.0]
1.55 [1.14.0]
A3
5 [3.7]
7.510 [5.5 7.5]
7.510 [5.57.5]
A4
1.53 [1.1 2.2]
1.55 [1.14]
A5
1.55 [1.1 3.7]
1.510 [1.1 7.5]
1.510 [1.17.5]
7.515 1525 [11
B1
1525 [1118.5] [5.511]
18.5]
B2
15
22 30
22 30
B3
7.515 [5.511]
1525 [11 18.5]
1525 [1118.5]
B4
2025 [15 18.5]
22 – 37
22 – 37
2540 C1
[18.530]
37 – 55
37 – 55
C2 37 – 45
75 – 90
75 – 90
C3 22 – 30
45 – 55
45 – 55
C4 37 – 45
75 – 90
75 – 90
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
4.5
4.5
4.52)
4.52)
1.8
1.8
4.5
4.5
10
10
14/241)
14/241)
10
10
14/24 1)
14/24 1)
High Power
Enclosure
380480 V
Line power
Motor
D1/D3 D2/D4 E1/E2 F1-F33) F2-F43)
110-132
19
19
160-250
19
19
315-450
19
19
500-710
710-900
19
19
800-1000
1000-1400
19
19
Table 4.1: Tightening of terminals
Torque (Nm)
DC
connec-
Brake
tion
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.5
1.5
3.7
3.7
3.7
3.7
1.8
1.8
4.5
4.5
10
10
14
14
10
10
14
14
DC connec-
tion 9.6 9.6 19 19 19
Brake
9.6 9.6 9.6 9.6 9.6
Ground
3
3
3
3
3 3 3 3
3
3 3 3 3
Ground
19 19 19 19 19
Relay
0.6
0.6
0.6
0.6
0.6 0.6 0.6 0.6
0.6
0.6 0.6 0.6 0.6
Relay
0.6 0.6 0.6 0.6 0.6
- For different cable dimensions x/y, where x 0.147 in2 [95 3) For data on the F frame sizes consult FC 100 High Power
mm2] and y 0.147 in2 [95 mm2].
Instruction Manual.
- Cable dimensions above 25 hp [18.5 kW] 0.0542 in2 [35
mm2] and below 30 hp [22 kW] 0.0155 in2 [10 mm2].
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4-1
44
Electrical Installation
VLT® HVAC Drive Instruction Manual
4.1.2 Electrical Installation and Control Cables
44
Figure 4.1: Diagram showing all electrical terminals. (Terminal 37 present for units with safe stop function only.)
4-2
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Electrical Installation
VLT® HVAC Drive Instruction Manual
Terminal number 1+2+3 4+5+6 12 13 18 19 20 27 29 32 33 37 42 53 54
Terminal description Terminal 1+2+3-Relay1 Terminal 4+5+6-Relay2
Terminal 12 Supply Terminal 13 Supply Terminal 18 Digital Input Terminal 19
Digital Input
Terminal 20 Terminal 27 Digital Input/Output Terminal 29 Digital Input/Output
Terminal 32 Digital Input Terminal 33 Digital Input Terminal 37 Digital Input
Terminal 42 Analog Output Terminal 53 Analog Input Terminal 54 Analog Input
Parameter number 5-40 5-40 5-10 5-11 –
5-12/5-30 5-13/5-31
5-14 5-15
6-50 3-15/6-1/20-0 3-15/6-2/20-0
Factory default No operation No operation
+24 V DC +24 V DC
Start No operation
Common Coast inverse
Jog No operation No operation
Safe Stop Speed 0-HighLim
Reference Feedback
Table 4.2: Terminal connections
Very long control cables and analog signals may, in rare cases and depending
on the installation, result in 50/60 Hz ground loops due to noise from line
power supply cables.
If this occurs, break the shield or insert a 100 nF capacitor between shield
and chassis.
NOTE!
The common of digital / analog inputs and outputs should be connected to
separate common terminals 20, 39, and 55. This will prevent ground current
interference among groups. For example, it prevents switching on digital
inputs from disturbing analog inputs.
NOTE!
Control cables must be shielded/armored.
4.1.3 Fuses
Branch Circuit Protection In order to protect the installation against
electrical and fire hazard, all branch circuits in an installation, switch
gear, machines, etc., must be short-circuit and overcurrent protected
according to the national/international regulations.
WARNING
Short-circuit protection: The adjustable frequency drive must be protected
against short-circuit to avoid electrical or fire hazard. Danfoss recommends
using the fuses mentioned below to protect service personnel and equipment in
case of an internal failure in the drive. The adjustable frequency drive
provides full short-circuit protection in case of a short-circuit on the motor
output.
WARNING
Overcurrent protection Provide overload protection to avoid fire hazard due to
overheating of the cables in the installation. Overcurrent protection must
always be provided in accordance with national regulations. The adjustable
frequency drive is equipped with internal overcurrent protection that can be
used for upstream overload protection (UL applications excluded). See par.
4-18 Current Limit in the VLT HVAC Drive Programming Guide . Fuses must be
designed for protection in a circuit capable of supplying a maximum of 100,000
Arms (symmetrical), 500 V/600 V maximum.
Overcurrent protection If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in the table below, which will ensure compliance with EN50178. In case of malfunction, not following the recommendation may result in unnecessary damage to the adjustable frequency drive.
44
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VLT® HVAC Drive Instruction Manual
44
Non-UL compliance fuses
Adjustable frequency drive
Max. fuse size
200240 V – T2
1K1-1K5
16A1
2K2
25A1
3K0
25A1
3K7
35A1
5K5
50A1
7K5
63A1
11K
63A1
15K
80A1
18K5
125A1
22K
125A1
30K
160A1
37K
200A1
45K
250A1
380480 V – T4
1K1-1K5
10A1
2K2-3K0
16A1
4K0-5K5
25A1
7K5
35A1
11K15K
63A1
18K
63A1
22K
63A1
30K
80A1
37K
100A1
45K
125A1
55K
160A1
75K
250A1
90K
250A1
- Max. fuses – see national/international regulations to select an appropriate fuse size.
Voltage
200240 V 200240 V 200240 V 200240 V 200240 V 200240 V 200240 V 200240
V 200240 V 200240 V 200240 V 200240 V 200240 V
380500 V 380500 V 380500 V 380500 V 380500 V 380500 V 380500 V 380500
V 380500 V 380500 V 380500 V 380500 V 380500 V
Table 4.3: Non-UL fuses 200 V to 480 V
If UL/cUL is not to be complied with, we recommend using the following fuses, which will ensure compliance with EN50178:
Adjustable Frequency Drive P110 – P250 P315 – P450
Voltage 380480 V 380480 V
Table 4.4: Compliance with EN50178
Type
type gG type gG type gG type gG type gG type gG type gG type gG type gG type
gG type gG type aR type aR
type gG type gG type gG type gG type gG type gG type gG type gG type gG type
gG type gG type aR type aR
Type type gG type gR
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Electrical Installation
VLT® HVAC Drive Instruction Manual
UL compliance fuses
Adjustable frequency drive
200240 V kW
K25-K37 K55-1K1
1K5 2K2 3K0 3K7 5K5 7K5 11K 15K 18K5 22K 30K 37K 45K
Bussmann
Type RK1 KTN-R05 KTN-R10 KTN-R15 KTN-R20 KTN-R25 KTN-R30 KTN-R50 KTN-R50
KTN-R60 KTN-R80 KTN-R125 KTN-R125 FWX-150 FWX-200 FWX-250
Table 4.5: UL fuses, 200240 V
Bussmann
Type J JKS-05 JKS-10 JKS-15 JKS-20 JKS-25 JKS-30 JKS-50 JKS-60 JKS-60 JKS-80
JKS-150 JKS-150
–
Bussmann
Type T JJN-05 JJN-10 JJN-15 JJN-20 JJN-25 JJN-30 JJN-50 JJN-60 JJN-60 JJN-80
JJN-125 JJN-125
–
SIBA
Type RK1 5017906-005 5017906-010 5017906-015 5012406-020 5012406-025
5012406-030 5012406-050 5012406-050 5014006-063 5014006-080 2028220-125
2028220-125 2028220-150 2028220-200 2028220-250
Littel fuse
Ferraz-
Ferraz-
Shawmut Shawmut
Type RK1 KLN-R005 KLN-R10 KLN-R15 KLN-R20 KLN-R25 KLN-R30 KLN-R50 KLN-R60 KLN-R60 KLN-R80 KLN-R125 KLN-R125 L25S-150 L25S-200 L25S-250
Type CC ATM-R05 ATM-R10 ATM-R15 ATM-R20 ATM-R25 ATM-R30
A2K-60R A2K-80R A2K-125R A2K-125R A25X-150 A25X-200 A25X-250
Type RK1 A2K-05R A2K-10R A2K-15R A2K-20R A2K-25R A2K-30R A2K-50R A2K-50R A2K- 60R A2K-80R A2K-125R A2K-125R A25X-150 A25X-200 A25X-250
44
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VLT® HVAC Drive Instruction Manual
44
Adjustable
frequency Bussmann
drive
380480 V, 525600 V
kW
Type RK1
K37-1K1
KTS-R6
1K5-2K2
KTS-R10
3K0
KTS-R15
4K0
KTS-R20
5K5
KTS-R25
7K5
KTS-R30
11K
KTS-R40
15K
KTS-R40
18K
KTS-R50
22K
KTS-R60
30K
KTS-R80
37K
KTS-R100
45K
KTS-R125
55K
KTS-R150
75K
FWH-220
90K
FWH-250
Bussmann
Type J JKS-6 JKS-10 JKS-15 JKS-20 JKS-25 JKS-30 JKS-40 JKS-40 JKS-50 JKS-60
JKS-80 JKS-100 JKS-150 JKS-150
–
Table 4.6: UL fuses, 380600 V
Bussmann
Type T JJS-6 JJS-10 JJS-15 JJS-20 JJS-25 JJS-30 JJS-40 JJS-40 JJS-50 JJS-60
JJS-80 JJS-100 JJS-150 JJS-150
–
SIBA
Type RK1 5017906-006 5017906-010 5017906-016 5017906-020 5017906-025
5012406-032 5014006-040 5014006-040 5014006-050 5014006-063 2028220-100
2028220-125 2028220-125 2028220-160 2028220-200 2028220-250
Littel fuse
Type RK1 KLS-R6 KLS-R10 KLS-R16 KLS-R20 KLS-R25 KLS-R30 KLS-R40 KLS-R40
KLS-R50 KLS-R60 KLS-R80
KLS-R100 KLS-R125 KLS-R150 L50S-225 L50S-250
FerrazShawmut
Type CC ATM-R6 ATM-R10 ATM-R16 ATM-R20 ATM-R25 ATM-R30
–
FerrazShawmut
Type RK1 A6K-6R A6K-10R A6K-16R A6K-20R A6K-25R A6K-30R A6K-40R A6K-40R A6K-
50R A6K-60R A6K-80R A6K-100R A6K-125R A6K-150R A50-P225 A50-P250
KTS fuses from Bussmann may substitute for KTN for 240 V adjustable frequency drives. FWH fuses from Bussmann may substitute for FWX for 240 V adjustable frequency drives. KLSR fuses from LITTEL FUSE may substitute for KLNR fuses for 240 V adjustable frequency drives. L50S fuses from LITTEL FUSE may substitute for L50S fuses for 240 V adjustable frequency drives. A6KR fuses from FERRAZ SHAWMUT may substitute for A2KR for 240 V adjustable frequency drives. A50X fuses from FERRAZ SHAWMUT may substitute for A25X for 240 V adjustable frequency drives.
4-6
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Electrical Installation
VLT® HVAC Drive Instruction Manual
4.1.4 Grounding and IT Line Power
WARNING
The ground connection cable cross-section must be at least 0.016 in2 [10
mm2]or 2 rated line power wires terminated separately according to EN 50178 or
IEC 61800-5-1 unless national regulations specify differently. Always comply
with national and local regulations on cable cross-sections.
The line power is connected to the main disconnect switch if this is included.
CAUTION
Make sure that the AC line voltage corresponds to the AC line voltage of the
adjustable frequency drive nameplate.
Figure 4.2: Terminals for line power and grounding.
WARNING
IT Line Power Do not connect 400 V adjustable frequency drives with RFI
filters to line power supplies with a voltage between phase and ground of more
than 440 V. For IT line power and delta ground (grounded leg), AC line voltage
may exceed 440 V between phase and ground.
44
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4-7
Electrical Installation
VLT® HVAC Drive Instruction Manual
4.1.5 Line Power Wiring Overview
Enclosure:
A2 (IP 20/IP 21)
A3 (IP 20/IP 21)
A4 (IP 55/IP 66)
A5 (IP 55/IP 66)
B1
B2
(IP 21/IP 55/IP 66) (IP 21/IP 55/IP 66)
44
Motor size: 200240 V
380480 V
525600 V Enclosure: Goto:
1.54 hp [1.13.0 kW] kW]
5 hp [3.7 kW]
1.53 hp [1.12.2 kW]
1.55 hp [1.13.7 kW]3.7 kW]
1.55 hp [1.14.0 kW]4.0 kW]
7.510 hp [5.57.5 kW]
1.510 hp [1.17.5
1.55 hp [1.14 kW]
kW]7.5
kW]
1.510 hp [1.17.5 kW]
1.510 hp [1.17.5 kW]17.5 kW]
B3
B4
C1
C2
(IP 20)
(IP 20)
(IP 21/IP 55/66) (IP 21/IP 55/66)
4.1.5
4.1.6
4.1.6
7.515 hp [5.511 kW]
20 hp [15 kW]
1525 hp [1118.5 kW]
3040 hp [2230 kW]
1525 hp [1118.5 kW]
3040 hp [2230 kW]
C3 (IP 20)
4.1.7
C4 (IP20)
Motor size: 200240 V 380480 V 525600 V Goto:
7.515 hp [5.511 kW] 1525 hp [1118.5 kW] 1525 hp [1118.5 kW]
2025 hp [1518.5 kW] 3050 hp [2237 kW] 3050 hp [2237 kW]
Table 4.7: Line power wiring table.
2540 hp [18.530 kW] 5075 hp [3755 kW] 5075 hp [3755 kW] 4.1.8
5060 hp [3745 kW] 100125 hp [7590 kW] 100125 hp [7590 kW]
3040 hp [2230 kW] 6075 hp [4555 kW] 6075 hp [4555 kW]
4.1.9
5060 hp [3745 kW] 100125 hp [7590 kW] 100125 hp [7590 kW]
4-8
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VLT® HVAC Drive Instruction Manual
4.1.6 AC line input connections for A2 and A3
44
Figure 4.4: When mounting cables, first mount and tighten ground cable.
WARNING
Figure 4.3: First mount the two screws on the mounting plate, slide it into place and tighten fully.
The ground connection cable cross-section must be at least 0.016 in2 [10 mm2] or 2 rated line power wires terminated separately according to EN 50178/IEC 61800-5-1.
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Electrical Installation
VLT® HVAC Drive Instruction Manual
4.1.7 AC line input connections for A4/A5
44
Figure 4.5: Then mount line power plug and tighten wires.
Figure 4.7: How to connect to line power and grounding without a line power disconnect switch. Note that a cable clamp is used.
Figure 4.6: Finally, tighten support bracket on line power wires.
Figure 4.8: How to connect to line power and grounding with a line power disconnect switch.
NOTE!
With single phase A3, use L1 and L2 terminals.
NOTE!
With single phase A5, use L1 and L2 terminals.
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VLT® HVAC Drive Instruction Manual
4.1.8 AC Line Input Connections for B1, B2 and B3
44
Figure 4.9: How to connect to line power and grounding for B1 and B2
Figure 4.10: How to connect to line power and grounding for B3 without RFI.
Figure 4.11: How to connect to line power and grounding for B3 with RFI.
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44
NOTE!
With single phase B1, use L1 and L2 terminals.
NOTE!
For correct cable dimensions, please see the section General Specifications at
the back of this manual.
4.1.9 AC line input connections for B4, C1 and C2
Figure 4.13: How to connect to line power and grounding for C1 and C2.
Figure 4.12: How to connect to line power and grounding for B4.
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VLT® HVAC Drive Instruction Manual
4.1.10 AC line input connections for C3 and C4
Figure 4.14: How to connect C3 to line power and grounding.
44
Figure 4.15: How to connect C4 to line power and grounding.
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VLT® HVAC Drive Instruction Manual
44
4.1.11 How to Connect Motor – Introduction
See section General Specifications for correct dimensioning of motor cable
cross-section and length.
· Use a shielded/armored motor cable to comply with EMC emission
specifications (or install the cable in a metal conduit).
· Keep the motor cable as short as possible to reduce the noise level and
leakage currents.
· Connect the motor cable shield/armor to both the decoupling plate of the
adjustable frequency drive and to the metal of the motor. (The same applies to
both ends of the metal conduit if used instead of a shield.)
· Make the shield connections with the largest possible surface area (by using
a cable clamp or an EMC cable connector). This is done by using the supplied
installation devices in the adjustable frequency drive.
· Avoid terminating the shield by twisting the ends (pigtails), as this will
spoil high frequency shielding effects.
· If it is necessary to break the continuity of the shield to install a motor
isolator or motor relay, the continuity must be maintained with the lowest
possible HF impedance.
Cable length and cross-section The adjustable frequency drive has been tested
with a given length of cable and a given cross-section of that cable. If the
cross-section is increased, the cable capacitance – and thus the leakage
current – may increase, thereby requiring that the cable length is reduced
accordingly.
Switching frequency When adjustable frequency drives are used together with
sine wave filters to reduce the acoustic noise from a motor, the switching
frequency must be set according to the sine wave filter instructions in par.
14-01 Switching Frequency.
Precautions while using aluminum conductors Aluminum conductors are not
recommended for cable crosssections less than 0.054 in2 [35 mm2]. Terminals
can accept aluminum conductors, but the conductor surface has to be clean,
oxidation must be removed, and the area must be sealed by neutral acid-free
Vaseline grease before the conductor is connected.
Furthermore, the terminal screw must be retightened after two days due to the
softness of the aluminum. It is crucial to ensure that the connection makes a
gas tight joint, otherwise the aluminum surface will oxidize again.
All types of three-phase asynchronous standard motors can be connected to the
adjustable frequency drive. Normally, small motors are star-connected (230/400
V, D/Y). Large motors are delta-connected (400/690 V, D/Y). Refer to the motor
nameplate for correct connection mode and voltage.
Figure 4.16: Terminals for motor connection
CAUTION
In motors without phase insulation paper or other insulation reinforcement
suitable for operation with the voltage supply (such as an adjustable
frequency drive), fit a sine-wave filter on the output of the adjustable
frequency drive. (Motors that comply with IEC 60034-17 do not require a sine-
wave filter).
No. 96 97 98 Motor voltage 0100% of AC line voltage.
U V W 3 cables out of motor
U1 W2
V1 U2
W1 V2
6 cables out of motor, Delta-connected
U1 V1 W1 6 cables out of motor, Star-connected
U2, V2, W2 to be interconnected separate-
ly
(optional terminal block)
No. 99
Ground connection
PE
Table 4.8: 3 and 6 cable motor connection.
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4.1.12 Motor Wiring Overview
Enclosure:
A2 (IP 20/IP 21)
A3 (IP 20/IP 21)
A4 (IP 55/IP 66)
A5 (IP 55/IP 66)
B1 (IP 21/IP 55/
IP 66)
B2 (IP 21/IP 55/
IP 66)
44
Motor size: 200240 V
380480 V
525600 V Goto: Enclosure:
1.54 hp [1.13.0 kW] kW] 1.55 hp [1.14.0 kW]4.0 kW]
4 hp [3.7 kW] 7.510 hp [5.57.5 kW]
1.510 hp [1.17.5 kW]
B3 (IP 20)
4.1.12
B4 (IP 20)
1.53 hp [1.12.2 kW] 1.55 hp [1.14 kW] 4.1.13 C1
(IP 21/IP 55/66)
1.55 hp [1.13.7 kW]3.7 kW] 1.510 hp [1.17.5 kW]7.5 kW] 1.510 hp
[1.17.5 kW]7.5 kW] 4.1.13 C2
(IP 21/IP 55/66)
7.515 hp [5.511 kW]
20 hp [15 kW]
1525 hp [1118.5 kW]
3040 hp [2230 kW]
1525 hp [1118.5 kW]
3040 hp [2230 kW]
C3 (IP 20)
4.1.14
C4 (IP20)
Motor size: 200240 V 380480 V 525600 V Goto:
7.515 hp
2025 hp
[5.511 kW] [1518.5 kW]
1525 hp
3050 hp
[1118.5 kW] [2237 kW]
1525 hp
3050 hp
[1118.5 kW] [2237 kW]
4.1.15
Table 4.9: Motor wiring table.
2540 hp
5060 hp
[18.530 kW] [3745 kW]
5075 hp
100125 hp
[3755 kW] [7590 kW]
5075 hp
100125 hp
[3755 kW] [7590 kW]
4.1.16
3040 hp
5060 hp
[2230 kW] [3745 kW]
6075 hp
100125 hp
[4555 kW] [7590 kW]
6075 hp
100125 hp
[4555 kW] [7590 kW]
4.1.17
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4.1.13 Motor Connection for A2 and A3
Follow these drawings step-by-step for connecting the motor to the adjustable
frequency drive.
44
Figure 4.18: Mount cable clamp to ensure 360 degree connection between chassis
and shield; ensure that the outer insulation of the
motor cable is removed under the clamp.
Figure 4.17: First terminate the motor ground, then place motor U, V and W
wires in the plug and tighten them.
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4.1.14 Motor Connection for A4/A5
the outer insulation of the motor cable is removed under the EMC clamp.
4.1.16 Motor Connection for B3 and B4
44
Figure 4.19: First, terminate the motor ground, then insert the motor U, V and
W wires in the terminal and tighten them. Please ensure that the outer
insulation of the motor cable is removed under the
EMC clamp.
4.1.15 Motor Connection for B1 and B2
First terminate the motor ground, then place motor U, V and W wires in the terminal and tighten them. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp.
First terminate the motor ground, then place motor U, V and W wires in the terminal and tighten them. Please ensure that
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VLT® HVAC Drive Instruction Manual
First terminate the motor ground, then place motor U, V and W wires in the
terminal and tighten them. Please ensure that the outer insulation of the
motor cable is removed under the EMC clamp.
4.1.18 Motor Connection for C3 and C4
First terminate the motor ground, then place motor U, V and W wires in the
terminal and tighten them. Please ensure that the outer insulation of the
motor cable is removed under the EMC clamp.
4.1.17 Motor Connection for C1 and C2
First terminate the motor ground, then place motor U, V and W wires into the appropriate terminals and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp.
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4.1.20 DC Bus Connection
The DC bus terminal is used for DC back-up, with the intermediate circuit
being supplied from an external source. Terminal number 88 and 89 are used.
44
First terminate the motor ground, then place motor U, V and W wires into the
appropriate terminals and tighten. Please ensure that the outer insulation of
the motor cable is removed under the EMC clamp.
4.1.19 Wiring Example and Testing
The following section describes how to terminate and access control wires. For
an explanation of the function, programming and wiring of the control
terminals, please see chapter How to program the adjustable frequency drive.
Figure 4.20: DC bus connections for enclosure B3.
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Figure 4.23: DC bus connections for enclosure C4. Please contact Danfoss if
you require further information. Figure 4.21: DC bus connections for enclosure
B4.
Figure 4.22: DC bus connections for enclosure C3.
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4.1.21 Brake Connection Option
The connection cable to the brake resistor must be shielded/ armored.
Brake resistor
Terminal number
81
82
Terminals
R-
R+
CAUTION
Dynamic brake calls for extra equipment and safety considerations. For further
information, please contact Danfoss.
1. Use cable clamps to connect the shield to the metal cabinet of the
adjustable frequency drive and to the decoupling plate of the brake resistor.
2. Dimension the cross-section of the brake cable to match the brake current.
WARNING
Voltages up to 975 V DC (@ 600 V AC) may occur between the terminals.
Figure 4.25: Brake connection terminal for B4.
44
Figure 4.24: Brake connection terminal for B3.
Figure 4.26: Brake connection terminal for C3.
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VLT® HVAC Drive Instruction Manual
CAUTION
Place the brake resistor in an environment free of fire risk and ensure that
no external objects can fall into the brake resistor through ventilation
slots. Do not cover ventilation slots and grids.
4.1.22 Relay Connection
To set relay output, see par. group 5-4* Relays.
No.
01 – 02 make (normally open)
01 – 03 break (normally closed)
04 – 05 make (normally open)
04 – 06 break (normally closed)
Figure 4.27: Brake connection terminal for C4.
WARNING
If a short circuit in the brake IGBT occurs, prevent power dissipation in the
brake resistor by using a line switch or contactor to disconnect the line
power from the adjustable frequency drive. Only the adjustable frequency drive
should control the contactor.
Terminals for relay connection (A2 and A3 enclosures).
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Terminals for relay connection (A4, A5, B1 and B2 enclosures).
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44
Figure 4.28: Terminals for relay connection (C1 and C2 enclosures). The relay connections are shown in the cut-out with relay plugs (from the accessory bag) fitted.
Figure 4.30: Terminals for relay connections for B4.
Figure 4.29: Terminals for relay connections for B3. Only one relay input is
fitted from the factory. When the second relay is needed,
remove the knock-out.
Figure 4.31: Terminals for relay connections for C3 and C4. Located in the upper right corner of the adjustable frequency drive.
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4.1.23 Relay Output
4.1.24 Access to Control Terminals
Relay 1
· Terminal 01: common · Terminal 02: normal open 240 V AC · Terminal 03:
normal closed 240 V AC
Relay 2
All terminals to the control cables are located underneath the terminal cover on the front of the adjustable frequency drive. Remove the terminal cover with a screwdriver.
· Terminal 04: common · Terminal 05: normal open 400 V AC · Terminal 06:
normal closed 240 V AC
Relay 1 and relay 2 are programmed in par. 5-40 Function Relay, par. 5-41 On
Delay, Relay, and par. 5-42 Off Delay, Relay.
Additional relay outputs by using option module MCB 105.
Figure 4.32: Access to control terminals for A2, A3, B3, B4, C3 and C4 enclosures
Remove front cover to access control terminals. When replacing the front cover, ensure proper fastening by applying a torque of 2 Nm.
Figure 4.33: Access to control terminals for A4, A5, B1, B2, C1 and C2 enclosures
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4.1.25 Control Terminals
Drawing reference numbers: 1. 10-pole plug digital I/O. 2. 3-pole plug RS-485
bus. 3. 6-pole analog I/O. 4. USB connection.
VLT® HVAC Drive Instruction Manual
44
Figure 4.34: Control terminals (all enclosures)
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4.1.26 How to Test Motor and Direction of Rotation
44
WARNING
Note that unintended motor start can occur; make sure no personnel or
equipment is in danger!
Please follow these steps to test the motor connection and direction of
rotation. Start with no power to the unit.
Figure 4.37: Step 3: Insert the other end in terminal 12 or 13. (Note: For units with the Safe Stop function, the existing jumper between terminal 12 and 37 should not be removed for the unit to be able to run!)
Figure 4.35: Step 1: First, remove the insulation on both ends of a 1.972.76
in.
[5070 mm] piece of wire.
Figure 4.36: Step 2: Insert one end in terminal 27 using a suitable terminal
screwdriver. (Note: For units with the Safe Stop function, the existing jumper
between terminal 12 and 37 should not be removed
for the unit to be able to run!)
Figure 4.38: Step 4: Power up the unit and press the [Off] button. In this state, the motor should not rotate. Press [Off] to stop the motor at any time. Note that the LED on the [OFF] button should be lit. If alarms or warnings are flashing, please see chapter 7 for more information.
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Figure 4.39: Step 5: After pressing the [Hand on] button, the LED above the
button should be lit and the motor may rotate.
Figure 4.41: Step 7: To move the cursor, use the left and right arrow buttons.
This enables speed changes by larger increments.
Figure 4.40: Step 6: The speed of the motor can be seen in the LCP. It can be
adjusted by pushing the up and down arrow buttons.
Figure 4.42: Step 8: Press the [Off] button to stop the motor again.
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4.1.27 Switches S201, S202, and S801
Switches S201 (Al 53) and S202 (Al 54) are used to select a current (020 mA) or a voltage (0 to 10 V) configuration of the analog input terminals 53 and 54 respectively.
Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69).
Please note that the switches may be covered by an option, if so equipped.
Figure 4.43: Step 9: Change two motor wires if the desired rotation of
direction is
not achieved.
Default setting: S201 (AI 53) = OFF (voltage input)
S202 (AI 54) = OFF (voltage input)
S801 (Bus termination) = OFF
WARNING
Remove line power from the adjustable frequency drive before changing motor
wires.
Figure 4.44: Switches location.
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4.2 Final Optimization and Test
To optimize motor shaft performance and optimize the adjustable frequency
drive for the connected motor and installation, please follow these steps.
Ensure that the adjustable frequency drive and motor are connected and that
power is applied to the adjustable frequency drive.
CAUTION
Before power-up, ensure that connected equipment is ready for use.
Step 1: Locate motor nameplate
NOTE!
The motor is either star- (Y) or delta-connected (). This information is
located on the motor nameplate data.
Step 2: Enter the motor nameplate data in the following parameter list. To access the list, first press [QUICK MENU] key, then select “Q2 Quick Set-up”.
Par. 1-20 Motor Power [kW]
Par. 1-21 Motor Power [HP]
Par. 1-22 Motor Voltage
Par. 1-23 Motor Frequency
Par. 1-24 Motor Current
Par. 1-25 Motor Nominal Speed
Table 4.10: Motor related parameters
Step 3: Activate Automatic Motor Adaptation (AMA)Activate Auto Tune Performing AMA ensures best possible performance. AMA automatically takes measurements from the specific motor connected and compensates for installation variances.
1. Connect terminal 27 to terminal 12 or use [QUICK MENU] and “Q2 Quick Set-
up” and set Terminal 27 par. 5-12 Terminal 27 Digital Input to No function [0]
2. Press [QUICK MENU], select “Q3 Function Set-ups”, select “Q3-1 General
Settings”, select “Q3-10 Adv. Motor Settings” and scroll down to par. 1-29
Automatic Motor Adaptation (AMA) Automatic Motor Adaption.
3. Press [OK] to activate the AMA par. 1-29 Automatic Motor Adaptation (AMA).
4. Choose between complete or reduced AMA. If sinewave filter is mounted, run
only reduced AMA, or remove sine-wave filter during AMA procedure.
5. Press [OK] key. Display should show “Press [Hand on] to start”.
6. Press [Hand on] key. A progress bar indicates if AMA is in progress.
Stop the AMA during operation
1. Press the [OFF] key – the adjustable frequency drive enters into alarm
mode and the display shows that the AMA was terminated by the user.
Successful AMA
1. The display shows “Press [OK] to finish AMA”. 2. Press the [OK] key to exit the AMA state.
44
Figure 4.45: Motor nameplate example
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Unsuccessful AMA
1. The adjustable frequency drive enters into alarm mode. A description of
the alarm can be found in the Troubleshooting section.
2. “Report Value” in the [Alarm Log] shows the last measuring sequence
carried out by the AMA before the adjustable frequency drive entered alarm
mode. This number, along with the description of the alarm, will assist in
troubleshooting. If contacting Danfoss Service, make sure to mention number
and alarm description.
NOTE!
Unsuccessful AMA is often caused by incorrectly entered motor nameplate data
or too big difference between the motor power size and the adjustable
frequency drive power size.
Step 4: Set speed limit and ramp time
Set up the desired limits for speed and ramp time.
Par. 3-02 Minimum Reference Par. 3-03 Maximum Reference
Par. 4-11 Motor Speed Low Limit [RPM] or par. 4-12 Motor Speed Low Limit [Hz]
Par. 4-13 Motor Speed High Limit [RPM] or par. 4-14 Motor Speed High Limit
[Hz]
Par. 3-41 Ramp 1 Ramp-up Time Ramp-up Time 1 [s] Par. 3-42 Ramp 1 Ramp-down Time Ramp-down Time 1 [s] See the section How to program the adjustable frequency drive, Quick Menu Mode for easy set-up of these parameters.
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Commissioning and Application Examples
5.1 Commissioning
5.1.1 Quick Menu Mode
Parameter Data The graphical display (GLCP) provides access to all parameters
listed under the quick menus. The numeric display (NLCP) only provides access
to the quick set-up parameters. To set parameters using the [Quick Menu]
button – enter or change parameter data or settings in accordance with the
following procedure:
1. Press Quick Menu button
2. Use the [] and [] buttons to find the parameter
you want to change 3. Press [OK] 4. Use [] and [] buttons to select the
correct parame-
ter setting 5. Press [OK] 6. To move to a different digit within a parameter
setting, use the [] and [] buttons
7. Highlighted area indicates digit selected for change 8. Press [Cancel]
button to disregard change, or press
[OK] to accept change and enter the new setting Example of changing parameter
data Assume parameter 22-60 is set to [Off]. However, you want to monitor the
fan belt condition – non-broken or broken according to the following
procedure:
1. Press Quick Menu key
2. Choose Function Set-ups with the [] button
3. Press [OK] 4. Choose Application Settings with the [] button
5. Press [OK] 6. Press [OK] again for Fan Functions 7. Choose Broken Belt
Function by pressing [OK] 8. With [] button, choose [2] Trip
The adjustable frequency drive will now trip if a broken fan belt is detected.
Select [My Personal Menu] to display personal parameters: For example, an AHU
or pump OEM may have pre-programmed personal parameters to be in My Personal
Menu during factory commissioning to make on-site commissioning/fine tuning
simpler. These parameters are selected in par. 0-25 My Personal Menu. Up to 20
different parameters can be programmed in this menu.
Select [Changes Made] to get information about:
· The last 10 changes. Use the up/down navigation keys to scroll between the
last 10 changed parameters.
· The changes made since default setting.
Select [Loggings]: to get information about the display line readouts. The
information is shown as graphs. Only display parameters selected in par. 0-20
Display Line 1.1 Small and par. 0-24 Display Line 3 Large can be viewed. It is
possible to store up to 120 samples in the memory for later reference.
Quick Set-up
Efficient Parameter Set-up for VLT HVAC Drive Applications: The parameters can
easily be set up for the vast majority of the VLT HVAC Drive applications only
by using the [Quick Setup] option. After pressing [Quick Menu], the different
choices in the quick menu are listed. See also figure 6.1 below and tables
Q3-1 to Q3-4 in the following Function Set-ups section.
Example of using the Quick Set-up option: Assume you want to set the ramp-down
time to 100 seconds:
1. Select [Quick Set-up]. The first par. 0-01 Language in Quick Set-up
appears
2. Press [] repeatedly until par. 3-42 Ramp 1 Ramp-
down Time appears with the default setting of 20 seconds.
3. Press [OK] 4. Use the [] button to highlight the third digit before
the comma.
5. Change ‘0’ to ‘1’ by using the [] button.
6. Use the [] button to highlight the digit ‘2’.
7. Change ‘2’ to ‘0’ with the [] button.
8. Press [OK] The new ramp-down time is now set to 100 seconds. It is
recommended to do the set-up in the order listed.
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55
NOTE!
A complete description of the function is found in the
parameter sections of this manual.
** Par. 5-40 Function Relay, is an array, where one may choose between Relay1
[0] or Relay2 [1]. Standard setting is Relay1 [0] with the default choice
Alarm [9]. See the parameter description in the section Commonly Used
Parameters. For a detailed information about settings and programming, please
see the VLT HVAC Drive Programming Guide, MG.
11.CX.YY
x=version number y=language
Figure 5.1: Quick Menu view.
NOTE!
If [No Operation] is selected in par. 5-12 Terminal 27 Digital Input, no
connection to +24 V on terminal 27 is necessary to enable start. If [Coast
Inverse] (factory default value) is selected in par. 5-12 Terminal 27 Digital
Input, a connection to +24 V is necessary to enable start.
The Quick Set-up menu gives access to the 18 most important 5.1.2 RS-485 Bus Connection
set-up parameters of the adjustable frequency drive. After programming, the adjustable frequency drive will, in most cases, be ready for operation. The 18 Quick Set-up parameters are shown in the table below. A complete description of the function is given in the parameter description sections of this
One or more adjustable frequency drives can be connected to a controller (or master) using the standard RS-485 interface. Terminal 68 is connected to the P signal (TX+, RX+), while terminal 69 is connected to the N signal (TX-,RX-).
manual.
If more than one adjustable frequency drive is connected to a
Parameter
[Units]
master, use parallel connections.
Par. 0-01 Language
Par. 1-20 Motor Power [kW] [kW]
Par. 1-21 Motor Power [HP] [HP]
Par. 1-22 Motor Voltage*
[V]
Par. 1-23 Motor Frequency
[Hz]
Par. 1-24 Motor Current
[A]
Par. 1-25 Motor Nominal Speed
[RPM]
Par. 1-28 Motor Rotation Check
[Hz]
Par. 3-41 Ramp 1 Ramp-up Time
[s]
Par. 3-42 Ramp 1 Ramp-down Time
[s]
Par. 4-11 Motor Speed Low Limit [RPM] [RPM] Par. 4-12 Motor Speed Low Limit [Hz]* [Hz]
Figure 5.2: Connection example.
Par. 4-13 Motor Speed High Limit [RPM] [RPM]
Par. 4-14 Motor Speed High Limit [Hz] Par. 3-19 Jog Speed [RPM] Par. 3-11 Jog Speed [Hz] Par. 5-12 Terminal 27 Digital Input
[Hz] [RPM] [Hz]
In order to avoid potential equalizing currents in the shield, ground the cable shield via terminal 61, which is connected to the frame via an RC link.
Par. 5-40 Function Relay**
Bus termination
Table 5.1: Quick Set-up parameters
The RS-485 bus must be terminated by a resistor network at both ends. If the drive is the first or the last device in the
*The display showing depends on choices made in par. 0-02 Motor Speed Unit and par. 0-03 Regional Settings. The default settings of par. 0-02 Motor Speed Unit and par. 0-03 Regional Settings depend on which region of the world the adjustable frequency drive is supplied to but can be
RS-485 loop, set the switch S801 on the control card to ON. For more information, see the paragraph Switches S201, S202, and S801.
re-programmed as required. 5-2
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5.1.3 How to Connect a PC to the Adjustable Frequency Drive
To control or program the adjustable frequency drive from a PC, install the
PC-based Configuration Tool MCT 10. The PC is connected via a standard
(host/device) USB cable, or via the RS-485 interface as shown in the VLT HVAC
Drive Design Guide, chapter How to Install > Installation of misc.
connections.
NOTE!
The USB connection is galvanically isolated from the supply voltage (PELV) and
other high-voltage terminals. The USB connection is connected to protection
ground on the adjustable frequency drive. Use only an isolated laptop as PC
connection to the USB connector on the adjustable frequency drive.
5.1.4 PC Software Tools
PC-based Configuration Tool MCT 10 All adjustable frequency drives are
equipped with a serial communication port. Danfoss provides a PC tool for
communication between PC and adjustable frequency drive, PC-based
Configuration Tool MCT 10. Please check the section on Available Literature
for detailed information on this tool.
MCT 10 set-up software MCT 10 has been designed as an easy to use interactive
tool for setting parameters in our adjustable frequency drives. The software
can be downloaded from the Danfoss internet site
http://www.Danfoss.com/BusinessAreas/DrivesSolutions/
Softwaredownload/DDPC+Software+Program.htm. The MCT 10 set-up software will be
useful for:
· Planning a communication network off-line. MCT 10 contains a complete
adjustable frequency drive database
· Commissioning adjustable frequency drives online. · Saving settings for all
adjustable frequency drives. · Replacing an adjustable frequency drive in a
network.
· Simple and accurate documentation of adjustable frequency drive settings
after commissioning.
· Expanding an existing network · Adjustable frequency drives developed in the
future
will be fully supported.
Figure 5.3: For control cable connections, see section on Control Terminals.
MCT 10 set-up software supports Profibus DP-V1 via a master class 2 connection. This makes it possible to access read/write parameters online in an adjustable frequency drive via the Profibus network. This will eliminate the need for an extra communication network.
Save adjustable frequency drive settings:
1. Connect a PC to the unit via USB com port. (NOTE: Use a PC, which is
isolated from the line power, in conjunction with the USB port. Failure to do
so may damage equipment.)
2. Open MCT 10 Set-up Software
3. Choose “Read from drive”
4. Choose “Save as”
All parameters are now stored on the PC.
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Load adjustable frequency drive settings: 1. Connect a PC to the adjustable
frequency drive via the USB com port 2. Open MCT 10 Set-up software 3. Choose
“Open” stored files will be shown 4. Open the appropriate file 5. Choose
“Write to drive”
All parameter settings are now transferred to the adjustable frequency drive.
A separate manual for MCT 10 Set-up Software is available: MG.10.Rx.yy.
The MCT 10 Set-up software modules The following modules are included in the
software package:
MCT Set-up 10 Software Setting parameters Copy to and from adjustable
frequency drives Documentation and print out of parameter settings incl.
diagrams
Ext. user interface Preventive Maintenance Schedule Clock settings Timed
Action Programming Smart Logic Controller Set-up
Ordering number: Please order the CD containing MCT 10 Set-up Software using
code number 130B1000.
5.1.5 Tips and Tricks
· For the majority of HVAC applications, the Quick Menu, Quick Set-up and
Function Set-up provides the simplest and quickest access to all the typical
parameters required.
· Whenever possible, performing an AMA will ensure best shaft performance
· The contrast of the display can be adjusted by
pressing [Status] and [] for a darker display or by pressing [Status] and []
for a brighter display.
· Under [Quick Menu] and [Changes Made], all parameters that have been changed
from the factory settings are displayed.
· Press and hold the [Main Menu] key for 3 seconds to access any parameter.
· For service purposes, it is recommended to copy all parameters to the LCP,
see par. 0-50 LCP Copy for further information.
5.1.6 Quick Transfer of Parameter Settings When Using GLCP
Once the set-up of an adjustable frequency drive is complete, it is
recommended to store (backup) the parameter settings in the GLCP or on a PC
via MCT 10 Set-up Software Tool.
WARNING
Stop the motor before performing any of these operations,.
MCT 10 can also be downloaded from the Danfoss website: WWW.DANFOSS.COM, Business Area: Motion Controls.
Data storage in LCP: 1. Go to par. 0-50 LCP Copy
2. Press the [OK] key
3. Select “All to LCP”
4. Press the [OK] key
All parameter settings are now stored in the GLCP indicated by the progress
bar. When 100% is reached, press [OK].
The GLCP can now be connected to another adjustable frequency drive and the parameter settings copied to this adjustable frequency drive.
Data transfer from LCP to adjustable frequency drive: 1. Go to par. 0-50 LCP Copy 2. Press the [OK] key 3. Select “All from LCP” 4. Press the [OK] key
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The parameter settings stored in the GLCP are now transferred to the
adjustable frequency drive indicated by the progress bar. When 100% is
reached, press [OK].
5.1.7 Initialization to Default Settings
There are two ways to initialize the adjustable frequency drive to default:
Recommended initialization and manual initialization. Please be aware that
they have different impacts according to the below description.
Recommended initialization (via par. 14-22 Operation Mode) 1. Select par.
14-22 Operation Mode 2. Press [OK] 3. Select “Initialization” (for NLCP select
“2”) 4. Press [OK] 5. Disconnect the power from the unit and wait for the
display to turn off. 6. Reconnecting the power resets the adjustable frequency
drive. Note that first start-up takes a few more seconds 7. Press [Reset]
Manual initialization
NOTE!
When carrying out manual initialization, serial communication, RFI filter
settings and fault log settings are reset. Removes parameters selected in par.
0-25 My Personal Menu.
1. Disconnect from the line power and wait until the display turns off.
2a. Press [Status] – [Main Menu] – [OK] at the same time while powering up the
Graphical LCP (GLCP)
2b. Press [Menu] while powering up for LCP 101, Numerical Display
3. Release the keys after 5 s
4. The adjustable frequency drive is now programmed according to default
settings
This parameter initializes all except: Par. 15-00 Operating Hours Par. 15-03
Power-ups Par. 15-04 Over Temps Par. 15-05 Over Volts
Par. 14-22 Operation Mode initializes all except: Par. 14-50 RFI 1 Par. 8-30 Protocol Par. 8-31 Address Par. 8-32 Baud Rate Par. 8-35 Minimum Response Delay Par. 8-36 Max Response Delay Par. 8-37 Maximum Inter-Char Delay Par. 15-00 Operating Hours to par. 15-05 Over Volts Par. 15-20 Historic Log: Event to par. 15-22 Historic Log: Time Par. 15-30 Alarm Log: Error Code to par. 15-32 Alarm Log: Time
NOTE!
Parameters selected in par. 0-25 My Personal Menu will
remain present with the default factory setting.
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5.2 Application Examples
5.2.2 Pulse Start/Stop
5.2.1 Start/Stop
Terminal 18 = start/stop par. 5-10 Terminal 18 Digital Input [8] Start
Terminal 27 = No operation par. 5-12 Terminal 27 Digital Input [0] No
operation (Default coast inverse
Par. 5-10 Terminal 18 Digital Input = Start (default) Par. 5-12 Terminal 27
Digital Input = coast inverse (default)
Terminal 18 = start/stop par. 5-10 Terminal 18 Digital Input [9] Latched start
Terminal 27= Stop par. 5-12 Terminal 27 Digital Input [6] Stop inverse
Par. 5-10 Terminal 18 Digital Input = Latched start Par. 5-12 Terminal 27
Digital Input = Stop inverse
Figure 5.4: Terminal 37: Available only with Safe Stop Function! Figure 5.5: Terminal 37: Available only with Safe Stop Function!
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5.2.3 Automatic Motor Adaptation (AMA)
AMA is an algorithm to measure the electrical motor parameters on a motor at
standstill. This means that AMA itself does not supply any torque. AMA is
useful when commissioning systems and optimizing the adjustment of the
adjustable frequency drive to the applied motor. This feature is particularly
used where the default setting does not apply to the connected motor. Par.
1-29 Automatic Motor Adaptation (AMA) allows a choice of complete AMA with
determination of all electrical motor parameters or reduced AMA with
determination of the stator resistance Rs only. The duration of a total AMA
varies from a few minutes on small motors to more than 15 minutes on large
motors.
Limitations and preconditions:
· For the AMA to determine the motor parameters optimally, enter the correct
motor nameplate data in par. 1-20 Motor Power [kW] to par. 1-28 Motor Rotation
Check.
· For the best adjustment of the adjustable frequency drive, carry out AMA on
a cold motor. Repeated AMA runs may lead to a heating of the motor, which
results in an increase of the stator resistance, Rs. Normally, this is not
critical.
· AMA can only be carried out if the rated motor current is minimum 35% of the
rated output current of the adjustable frequency drive. AMA can be carried out
on up to one oversize motor.
· It is possible to carry out a reduced AMA test with a sine-wave filter
installed. Avoid carrying out a complete AMA with a sine-wave filter. If an
overall setting is required, remove the sine-wave filter while running a total
AMA. After completion of the AMA, reinsert the sine-wave filter.
· If motors are coupled in parallel, use only reduced AMA if any.
· Avoid running a complete AMA when using synchronous motors. If synchronous
motors are applied, run a reduced AMA and manually set the extended motor
data. The AMA function does not apply to permanent magnet motors.
· The adjustable frequency drive does not produce motor torque during an AMA.
During an AMA, it is imperative that the application does not force the motor
shaft to run, which is known to happen with, e.g., wind milling in ventilation
systems. This disturbs the AMA function.
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6 How to Operate the Adjustable Frequency Drive
6.1.1 Three Ways of Operating
The adjustable frequency drive can be operated in three ways:
1. Graphical Local Control Panel (GLCP), see 5.1.2
2. Numeric Local Control Panel (NLCP), see 5.1.3
3. RS-485 serial communication or USB, both for PC connection, see 5.1.4
If the adjustable frequency drive is fitted with a serial communication bus
option, please refer to relevant documentation.
6.1.2 How to Operate the GraphicalLCP (GLCP)
The following instructions are valid for the GLCP (LCP 102).
The GLCP is divided into four functional groups:
1. Graphical display with Status lines. 2. Menu keys and LEDs – selecting
mode, changing
parameters and switching between display functions. 3. Navigation keys and
LEDs (LEDs). 4. Operation keys and LEDs. Graphical display: The LCD display is
back lit with a total of 6 alpha-numeric lines. All data is displayed on the
LCP which can show up to five operating variables while in [Status] mode.
Display lines:
a. Status line: Status messages displaying icons and graphics.
b. Line 1-2: Operator data lines displaying data and variables defined or
chosen by the user. By pressing the [Status] key, up to one extra line can be
added.
c. Status line: Status messages displaying text.
The display is divided into 3 sections:
The top section (a) shows the status when in status mode or up to 2 variables
when not in status mode and in case of an alarm/warning.
The number of the Active Set-up (selected as the Active Set-up in par. 0-10
Active Set-up) is shown. When programming in another set-up than the Active
Set-up, the number of the setup being programmed appears to the right in
brackets.
The Middle section (b) shows up to 5 variables with related unit, regardless
of status. In the case of an alarm/warning, the warning is shown instead of
the variables.
The bottom section (c) always shows the state of the adjustable frequency drive in status mode.
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It is possible to toggle between three status read-out displays by pressing
the [Status] key. Operating variables with different formatting are shown in
each status screen – see below.
Several values or measurements can be linked to each of the displayed
operating variables. The values / measurements to be displayed can be defined
via par. 0-20 Display Line 1.1 Small, par. 0-21 Display Line 1.2 Small, par.
0-22 Display Line 1.3 Small, par. 0-23 Display Line 2 Large and par. 0-24
Display Line 3 Large, which can be accessed via [QUICK MENU], “Q3 Function
Setups”, “Q3-1 General Settings”, “Q3-13 Display Settings”.
Status display II: See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in this figure. In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second lines. 1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.
Each value/measurement readout parameter selected in par. 0-20 Display Line
1.1 Small to par. 0-24 Display Line 3 Large has its own scale and number of
digits after a possible decimal point. Larger numeric values are displayed
with few digits after the decimal point. Ex.: Current readout 5.25 A; 15.2 A
105 A.
Status display I: This readout state is standard after start-up or
initialization. Use [INFO] to obtain information about the value/measurement
linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3). See the
operating variables shown in the display in this figure. 1.1, 1.2 and 1.3 are
shown in small size. 2 and 3 are shown in medium size.
Status display III: This state displays the event and action of the Smart Logic Control. For further information, see section Smart Logic Control.
Display Contrast Adjustment
Press [status] and [] for a darker display. Press [status] and [] for a
brighter display.
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LEDs:
If certain threshold values are exceeded, the alarm and/or warning LED lights
up. A status and alarm text appear on the control panel. The On LED is
activated when the adjustable frequency drive receives power from AC line
voltage, a DC bus terminal, or an external 24 V supply. At the same time, the
back light is on.
· Green LED/On: Control section is working. · Yellow LED/Warn.: Indicates a
warning. · Flashing Red LED/Alarm: Indicates an alarm.
On Warn. Alarm
130BP044.10
The Function Set-up provides quick and easy access to all parameters required
for the majority of VLT HVAC Drive applications including most VAV and CAV
supply and return fans, cooling tower fans, primary, secondary and condenser
water pumps and other pump, fan and compressor applications. Among other
features, it also includes parameters for selecting which variables to display
on the LCP, digital preset speeds, scaling of analog references, closed-loop
single zone and multi-zone applications and specific functions related to
fans, pumps and compressors.
The Quick Menu parameters can be accessed immediately unless a password has
been created via par. 0-60 Main Menu Password, par. 0-61 Access to Main Menu
w/o Password, par. 0-65 Personal Menu Password or par. 0-66 Access to Personal
Menu w/o Password. It is possible to switch directly between Quick Menu mode
and Main Menu mode.
GLCP keys
Menu keys The menu keys are divided into functions. The keys below the display
and LEDs are used for parameter set-up, including choice of display indication
during normal operation.
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[Status] indicates the status of the adjustable frequency drive and/or the
motor. Three different readouts can be chosen by pressing the [Status] key: 5
line readouts, 4 line readouts or Smart Logic Control. Use [Status] for
selecting the mode of display or for changing back to display mode from either
the quick menu mode, the main menu mode or alarm mode. Also use the [Status]
key to toggle single or double readout mode.
[Quick Menu] allows quick set-up of the adjustable frequency drive. The most
common VLT HVAC Drive functions can be programmed here.
The [Quick Menu] consists of: – My Personal Menu
– Quick Set-up
– Function Set-up
– Changes Made
– Loggings
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[Main Menu] is used for programming all parameters. The Main Menu parameters can be accessed immediately unless a password has been created via par. 0-60 Main Menu Password, par. 0-61 Access to Main Menu w/o Password, par. 0-65 Personal Menu Password or par. 0-66 Access to Personal Menu w/o Password. For the majority of VLT HVAC Drive applications, it is not necessary to access the Main Menu parameters but instead the Quick Menu, Quick Set-up and Function Set-up provide the simplest and quickest access to parameters that are typically required. It is possible to switch directly between Main Menu mode and Quick Menu mode. A parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.
Navigation Keys The four navigation arrows are used to navigate between the
different choices available in [Quick Menu], [Main Menu] and [Alarm Log]. Use
the keys to move the cursor.
[OK] is used for choosing a parameter marked by the cursor and for enabling
the change of a parameter.
[Alarm Log] displays an Alarm list of the five latest alarms (numbered A1A5). To obtain additional details about an alarm, use the arrow keys to maneuver to the alarm number and press [OK]. Information is displayed about the condition of the adjustable frequency drive before it enters alarm mode.
The alarm log button on the LCP allows access to both alarm Operation Keys for local control are found at the bottom of the
log and maintenance log.
control panel.
[Back] reverts to the previous step or layer in the navigation structure.
[Cancel] last change or command will be cancelled as long as the display has
not been changed.
[Info] displays information about a command, parameter, or function in any
display window. [Info] provides detailed information when needed. Exit Info
mode by pressing either [Info], [Back], or [Cancel]. [Hand On] enables control
of the adjustable frequency drive via the GLCP. [Hand On] also starts the
motor, and it is now possible to enter the motor speed data by means of the
arrow keys. The key can be selected as Enable [1] or Disable [0] via par. 0-40
[Hand on] Key on LCP. The following control signals will still be active when
[Hand On] is activated:
· [Hand On] – [Off] – [Auto on] · Reset · Coasting stop inverse · Reversing ·
Set-up select lsb – Set-up select msb · Stop command from serial communication
· Quick stop · DC brake
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NOTE!
External stop signals activated by means of control signals or a serial bus
will override a “start” command via the LCP.
[Off] stops the connected motor. The key can be selected as Enable [1] or
Disable [0] via par. 0-41 [Off] Key on LCP. If no external stop function is
selected and the [Off] key is inactive the motor can only be stopped by
disconnecting the line power supply.
[Auto on] enables the adjustable frequency drive to be controlled via the
control terminals and/or serial communication. When a start signal is applied
on the control terminals and/or the bus, the adjustable frequency drive will
start. The key can be selected as Enable [1] or Disable [0] via par. 0-42
[Auto on] Key on LCP.
NOTE!
An active HAND-OFF-AUTO signal via the digital inputs has higher priority than
the control keys [Hand on] [Auto on].
[Reset] is used for resetting the adjustable frequency drive after an alarm
(trip). It can be selected as Enable [1] or Disable [0] via par. 0-43 [Reset]
Key on LCP.
The parameter shortcut can be carried out by holding down the [Main Menu] key
for 3 seconds. The parameter shortcut allows direct access to any parameter.
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6.1.3 How to Operate Numeric LCP (NLCP)
The following instructions are valid for the NLCP (LCP 101).
The control panel is divided into four functional groups: 1. Numeric display.
2. Menu key and LEDs – changing parameters and switching between display
functions. 3. Navigation keys and LEDs. 4. Operation keys and LEDs.
NOTE!
Parameter copy is not possible with Numeric Local Control Panel (LCP101).
Select one of the following modes: Status Mode: Displays the status of the
adjustable frequency drive or the motor. If an alarm occurs, the NLCP
automatically switches to status mode. A number of alarms can be displayed.
Quick Set-up or Main Menu Mode: Display parameters and parameter settings.
Figure 6.1: Numerical LCP (NLCP) Figure 6.2: Status display example Figure 6.3: Alarm display example
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LEDs:
·
·
·
Green LED/On: Indicates if control section is on. Yellow LED/Wrn.: Indicates a warning. Flashing red LED/Alarm: Indicates an alarm.
Menu key
Select one of the following modes:
· Status · Quick Set-up · Main Menu
Main Menu is used for programming all parameters. The parameters can be accessed immediately unless a password has been created via par. 0-60 Main Menu Password, par. 0-61 Access to Main Menu w/o Password, par. 0-65 Personal Menu Password or par. 0-66 Access to Personal Menu w/o Password. Quick Set-up is used to set up the adjustable frequency drive using only the most essential parameters. The parameter values can be changed using the up/down arrows when the value is flashing. Select the main menu by pressing the [Menu] key a number of times until the main menu LED is lit. Select the parameter group [xx-] and press [OK] Select the parameter [-xx] and press [OK] If the parameter is an array parameter, select the array number and press [OK] Select the wanted data value and press [OK]
Navigation keys [Back] for stepping backwards
Arrow [] [] keys are used for navigating between parameter groups,
parameters and within parameters.
[OK] is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.
Operation keys Keys for local control are found at the bottom of the control
panel.
Figure 6.5: Operation keys of the numerical LCP (NLCP)
[Hand on] enables control of the adjustable frequency drive via the LCP. [Hand
on] also starts the motor and it is now possible to enter the motor speed data
by means of the arrow keys. The key can be Enabled [1] or Disabled [0] via
par. 0-40 [Hand on] Key on LCP. External stop signals activated by means of
control signals or a serial bus will override a ‘start’ command via the LCP.
The following control signals will still be active when [Hand on] is
activated:
· [Hand on] – [Off] – [Auto on] · Reset · Coasting stop inverse · Reversing ·
Set-up select lsb – Set-up select msb · Stop command from serial communication
· Quick stop · DC brake
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130BP079.10
P 2-03 Setup1
Menu
Status
Q uick S etup
Main Menu
Figure 6.4: Display example
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[Off] stops the connected motor. The key can be Enabled [1] or Disabled [0]
via par. 0-41 [Off] Key on LCP.
If no external stop function is selected and the [Off] key is inactive, the
motor can be stopped by disconnecting the line power supply.
[Auto on] enables the adjustable frequency drive to be controlled via the
control terminals and/or serial communication. When a start signal is applied
on the control terminals and/or the bus, the adjustable frequency drive will
start. The key can be Enabled [1] or Disabled [0] via par. 0-42 [Auto on] Key
on LCP.
NOTE!
An active HAND-OFF-AUTO signal via the digital inputs has higher priority than
the control keys [Hand on] [Auto on].
[Reset] is used for resetting the adjustable frequency drive after an alarm
(trip). The key can be Enabled [1] or Disabled [0] via par. 0-43 [Reset] Key
on LCP.
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How to Program the Adjustable Frequency Drive
7.1 How to Program
7.1.1 Function Set-ups
The Function set-up provides quick and easy access to all parameters required
for the majority of VLT HVAC Drive applications including most VAV and CAV
supply and return fans, cooling tower fans, primary, secondary and condenser
water pumps and other pump, fan and compressor applications.
How to access Function set-up – example
Figure 7.4: Step 4: Function set-ups choices appear. Choose Q3-1 General Settings. Press [OK].
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Figure 7.1: Step 1: Turn on the adjustable frequency drive (yellow LED lights)
Figure 7.5: Step 5: Use the up/down navigation keys to scroll down to i.e., Q3-11 Analog Outputs. Press [OK].
Figure 7.2: Step 2: Press the [Quick Menus] button (Quick Menus choices appear).
Figure 7.6: Step 6: Choose par. 6-50. Press [OK].
Figure 7.7: Step 7: Use the up/down navigation keys to select between the
different choices. Press [OK].
Figure 7.3: Step 3: Use the up/down navigation keys to scroll down to Function
set-ups. Press [OK].
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Function Set-ups parameters The Function Set-ups parameters are grouped in the following way:
Q3-10 Adv. Motor Settings Par. 1-90 Motor Thermal Protection Par. 1-93
Thermistor Source
Par. 1-29 Automatic Motor Adaptation (AMA) Par. 14-01 Switching Frequency Par.
4-53 Warning Speed High
Q3-1 General Settings
Q3-11 Analog Output
Q3-12 Clock Settings
Par. 6-50 Terminal 42 Output
Par. 0-70 Date and Time
Par. 6-51 Terminal 42 Output Min Par. 0-71 Date Format Scale Par. 6-52
Terminal 42 Output Max Par. 0-72 Time Format Scale
Par. 0-74 DST/Summertime Par. 0-76 DST/Summertime Start Par. 0-77
DST/Summertime End
Q3-13 Display Settings Par. 0-20 Display Line 1.1 Small
Par. 0-21 Display Line 1.2 Small
Par. 0-22 Display Line 1.3 Small
Par. 0-23 Display Line 2 Large Par. 0-24 Display Line 3 Large Par. 0-37
Display Text 1 Par. 0-38 Display Text 2 Par. 0-39 Display Text 3
Q3-20 Digital Reference Par. 3-02 Minimum Reference Par. 3-03 Maximum Reference Par. 3-10 Preset Reference Par. 5-13 Terminal 29 Digital Input Par. 5-14 Terminal 32 Digital Input Par. 5-15 Terminal 33 Digital Input
Q3-2 Open-loop Settings Q3-21 Analog Reference Par. 3-02 Minimum Reference Par. 3-03 Maximum Reference Par. 6-10 Terminal 53 Low Voltage Par. 6-11 Terminal 53 High Voltage Par. 6-12 Terminal 53 Low Current Par. 6-13 Terminal 53 High Current Par. 6-14 Terminal 53 Low Ref./Feedb. Value Par. 6-15 Terminal 53 High Ref./Feedb. Value
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Q3-30 Single Zone Int. Setpoint Par. 1-00 Configuration Mode Par. 20-12 Reference/Feedback Unit Par. 20-13 Minimum Reference/Feedb. Par. 20-14 Maximum Reference/Feedb. Par. 6-22 Terminal 54 Low Current Par. 6-24 Terminal 54 Low Ref./Feedb. Value Par. 6-25 Terminal 54 High Ref./Feedb. Value Par. 6-26 Terminal 54 Filter Time Constant Par. 6-27 Terminal 54 Live Zero Par. 6-00 Live Zero Timeout Time Par. 6-01 Live Zero Timeout Function Par. 20-21 Setpoint 1 Par. 20-81 PID Normal/ Inverse Control Par. 20-82 PID Start Speed [RPM] Par. 20-83 PID Start Speed [Hz] Par. 20-93 PID Proportional Gain Par. 20-94 PID Integral Time Par. 20-70 Closed-loop Type Par. 20-71 PID Performance Par. 20-72 PID Output Change Par. 20-73 Minimum Feedback Level Par. 20-74 Maximum Feedback Level Par. 20-79 PID Autotuning
Q3-3 Closed-loop Settings Q3-31 Single Zone Ext. Setpoint Par. 1-00 Configuration Mode Par. 20-12 Reference/Feedback Unit Par. 20-13 Minimum Reference/Feedb. Par. 20-14 Maximum Reference/Feedb. Par. 6-10 Terminal 53 Low Voltage Par. 6-11 Terminal 53 High Voltage Par. 6-12 Terminal 53 Low Current Par. 6-13 Terminal 53 High Current Par. 6-14 Terminal 53 Low Ref./Feedb. Value Par. 6-15 Terminal 53 High Ref./Feedb. Value Par. 6-22 Terminal 54 Low Current Par. 6-24 Terminal 54 Low Ref./Feedb. Value Par. 6-25 Terminal 54 High Ref./Feedb. Value Par. 6-26 Terminal 54 Filter Time Constant Par. 6-27 Terminal 54 Live Zero Par. 6-00 Live Zero Timeout Time Par. 6-01 Live Zero Timeout Function Par. 20-81 PID Normal/ Inverse Control Par. 20-82 PID Start Speed [RPM] Par. 20-83 PID Start Speed [Hz] Par. 20-93 PID Proportional Gain Par. 20-94 PID Integral Time Par. 20-70 Closed-loop Type Par. 20-71 PID Performance Par. 20-72 PID Output Change Par. 20-73 Minimum Feedback Level Par. 20-74 Maximum Feedback Level Par. 20-79 PID Autotuning
Q3-32 Multi Zone / Adv Par. 1-00 Configuration Mode Par. 3-15 Reference 1 Source Par. 3-16 Reference 2 Source Par. 20-00 Feedback 1 Source Par. 20-01 Feedback 1 Conversion Par. 20-02 Feedback 1 Source Unit Par. 20-03 Feedback 2 Source Par. 20-04 Feedback 2 Conversion Par. 20-05 Feedback 2 Source Unit Par. 20-06 Feedback 3 Source Par. 20-07 Feedback 3 Conversion Par. 20-08 Feedback 3 Source Unit Par. 20-12 Reference/Feedback Unit Par. 20-13 Minimum Reference/Feedb. Par. 20-14 Maximum Reference/Feedb. Par. 6-10 Terminal 53 Low Voltage Par. 6-11 Terminal 53 High Voltage Par. 6-12 Terminal 53 Low Current Par. 6-13 Terminal 53 High Current Par. 6-14 Terminal 53 Low Ref./Feedb. Value Par. 6-15 Terminal 53 High Ref./Feedb. Value Par. 6-16 Terminal 53 Filter Time Constant Par. 6-17 Terminal 53 Live Zero Par. 6-20 Terminal 54 Low Voltage Par. 6-21 Terminal 54 High Voltage Par. 6-22 Terminal 54 Low Current Par. 6-23 Terminal 54 High Current Par. 6-24 Terminal 54 Low Ref./Feedb. Value Par. 6-25 Terminal 54 High Ref./Feedb. Value Par. 6-26 Terminal 54 Filter Time Constant Par. 6-27 Terminal 54 Live Zero Par. 6-00 Live Zero Timeout Time Par. 6-01 Live Zero Timeout Function Par. 4-56 Warning Feedback Low Par. 4-57 Warning Feedback High Par. 20-20 Feedback Function Par. 20-21 Setpoint 1 Par. 20-22 Setpoint 2 Par. 20-81 PID Normal/ Inverse Control Par. 20-82 PID Start Speed [RPM] Par. 20-83 PID Start Speed [Hz] Par. 20-93 PID Proportional Gain Par. 20-94 PID Integral Time Par. 20-70 Closed-loop Type Par. 20-71 PID Performance Par. 20-72 PID Output Change Par. 20-73 Minimum Feedback Level Par. 20-74 Maximum Feedback Level Par. 20-79 PID Autotuning
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Q3-40 Fan Functions Par. 22-60 Broken Belt Function Par. 22-61 Broken Belt Torque Par. 22-62 Broken Belt Delay Par. 4-64 Semi-Auto Bypass Set-up Par. 1-03 Torque Characteristics Par. 22-22 Low Speed Detection Par. 22-23 No-Flow Function Par. 22-24 No-Flow Delay Par. 22-40 Minimum Run Time Par. 22-41 Minimum Sleep Time Par. 22-42 Wake-up Speed [RPM] Par. 22-43 Wake-up Speed [Hz] Par. 22-44 Wake-up Ref./FB Difference Par. 22-45 Setpoint Boost Par. 22-46 Maximum Boost Time Par. 2-10 Brake Function Par. 2-16 AC Brake Max. Current Par. 2-17 Over-voltage Control Par. 1-73 Flying Start Par. 1-71 Start Delay Par. 1-80 Function at Stop Par. 2-00 DC Hold/Preheat Current Par. 4-10 Motor Speed Direction
Q3-4 Application Settings Q3-41 Pump Functions Par. 22-20 Low Power Auto Set- up Par. 22-21 Low Power Detection Par. 22-22 Low Speed Detection Par. 22-23 No-Flow Function Par. 22-24 No-Flow Delay Par. 22-40 Minimum Run Time Par. 22-41 Minimum Sleep Time Par. 22-42 Wake-up Speed [RPM] Par. 22-43 Wake-up Speed [Hz] Par. 22-44 Wake-up Ref./FB Difference Par. 22-45 Setpoint Boost Par. 22-46 Maximum Boost Time Par. 22-26 Dry Pump Function Par. 22-27 Dry Pump Delay Par. 22-80 Flow Compensation Par. 22-81 Square-linear Curve Approximation Par. 22-82 Work Point Calculation Par. 22-83 Speed at No-Flow [RPM] Par. 22-84 Speed at No-Flow [Hz] Par. 22-85 Speed at Design Point [RPM] Par. 22-86 Speed at Design Point [Hz] Par. 22-87 Pressure at No-Flow Speed Par. 22-88 Pressure at Rated Speed Par. 22-89 Flow at Design Point Par. 22-90 Flow at Rated Speed Par. 1-03 Torque Characteristics Par. 1-73 Flying Start
Q3-42 Compressor Functions Par. 1-03 Torque Characteristics Par. 1-71 Start Delay Par. 22-75 Short Cycle Protection Par. 22-76 Interval between Starts Par. 22-77 Minimum Run Time Par. 5-01 Terminal 27 Mode Par. 5-02 Terminal 29 Mode Par. 5-12 Terminal 27 Digital Input Par. 5-13 Terminal 29 Digital Input Par. 5-40 Function Relay Par. 1-73 Flying Start Par. 1-86 Trip Speed Low [RPM] Par. 1-87 Trip Speed Low [Hz]
See also VLT HVAC Drive Programming Guide for a detailed description of the Function Set-ups parameter groups.
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7.1.2 Main Menu Mode
7.1.4 Changing a Text Value
Both the GLCP and NLCP provide access to the main menu mode. Select main menu mode by pressing the [Main Menu] key. Figure 6.2 shows the resulting readout, which appears on the display of the GLCP. Lines 2 through 5 on the display show a list of parameter groups which can be chosen by toggling the up and down buttons.
If the selected parameter is a text value, it can be changed by using the up/down navigation keys. The up key increases the value, and the down key decreases the value. Place the cursor on the value to be saved and press [OK].
Figure 7.9: Display example.
Figure 7.8: Display example.
7.1.5 Changing a Group of Numeric Data Values
Each parameter has a name and number which remain the same regardless of the programming mode. In main menu mode, the parameters are divided into groups. The first digit of the parameter number (from the left) indicates the parameter group number.
If the chosen parameter represents a numeric data value,
change the chosen data value by means of the [] and [] navigation keys as well
as the up/down [] [] navigation
keys. Use the ] and [] navigation keys to move the cursor horizontally.
All parameters can be changed in the Main Menu. The configuration of the unit (par. 1-00 Configuration Mode) will determine other parameters available for programming. For example, selecting Closed-loop enables additional parameters related to closed-loop operation. Option cards added to the unit enable additional parameters associated with the option device.
7.1.3 Changing Data
Figure 7.10: Display example.
1. Press the [Quick Menu] or [Main Menu] key.
2. Use [] and [] keys to find parameter group to edit. Use the up/down navigation keys to change the data value.
3. Press [OK] key.
4. Use [] and [] keys to find parameter to edit.
The up key increases the data value, while the down key reduces it. Place the cursor on the value to be saved and press [OK].
5. Press [OK] key.
6. Use [] and [] keys to select correct parameter
setting. Or, to move to digits within a number, use
the keys. Cursor indicates digit selected to change.
[] key increases the value, [] key decreases the
value.
7. Press the [Cancel] key to disregard the change, or press the [OK] key to accept the change and enter the new setting.
Figure 7.11: Display example.
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7.1.6 Changing Data Values, Step-by-Step
Certain parameters can be changed step-by-step or by an infinite number of
variables. This applies to par. 1-20 Motor Power [kW], par. 1-22 Motor Voltage
and par. 1-23 Motor Frequency. The parameters are changed both as a group of
numeric data values, and as numeric data values using an infinite number of
variables.
7.1.7 Readout and Programming of Indexed Parameters
Parameters are indexed when placed in a rolling stack. Par. 15-30 Alarm Log:
Error Code to par. 15-32 Alarm Log: Time contain a fault log which can be read
out. Choose a parameter, press [OK], and use the up/down navigation keys to
scroll through the value log.
Use par. 3-10 Preset Reference as another example: Choose the parameter, press
[OK], and use the up/down navigation keys to scroll through the indexed
values. To change the parameter value, select the indexed value and press
[OK]. Change the value by using the up/down keys. Press [OK] to accept the new
setting. Press [Cancel] to abort. Press [Back] to leave the parameter.
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7.2 Commonly Used Parameters Explanations
0-01 Language Option:
Function: Defines the language to be used in the display.
The adjustable frequency drive can be delivered with 2 different language packages. English and German are included in both packages. English cannot be erased or manipulated.
[0] * English
Part of Language packages 1 – 2
[1] Deutsch
Part of Language packages 1 – 2
[2] Francais
Part of Language package 1
[3] Dansk
Part of Language package 1
[4] Spanish
Part of Language package 1
[5] Italiano
Part of Language package 1
[6] Svenska
Part of Language package 1
[7] Nederlands
Part of Language package 1
[10] Chinese
Language package 2
[20] Suomi
Part of Language package 1
[22] English US
Part of Language package 1
[27] Greek
Part of Language package 1
[28] Bras.port
Part of Language package 1
[36] Slovenian
Part of Language package 1
[39] Korean
Part of Language package 2
[40] Japanese
Part of Language package 2
[41] Turkish
Part of Language package 1
[42] Trad.Chinese
Part of Language package 2
[43] Bulgarian
Part of Language package 1
[44] Srpski
Part of Language package 1
[45] Romanian
Part of Language package 1
[46] Magyar
Part of Language package 1
[47] Czech
Part of Language package 1
[48] Polski
Part of Language package 1
[49] Russian
Part of Language package 1
[50] Thai
Part of Language package 2
[51] Bahasa Indonesia Part of Language package 2 [52] Hrvatski
0-20 Display Line 1.1 Small
Option:
Function:
Select a variable for display in line 1, left position.
[0] * None
No display value selected
[37]
Display Text 1 Enables an individual text string to be
written, for display in the LCP or to be
read via serial communication.
[38]
Display Text 2 Enables an individual text string to be
written, for display in the LCP or to be
read via serial communication.
[39]
Display Text 3 Enables an individual text string to be
written, for display in the LCP or to be
read via serial communication.
[89] [953]
Date and Time Readout Profibus Warning Word
Displays the current date and time.
Displays Profibus communication warnings.
[1005]
Readout Transmit Error Counter
View the number of CAN control transmission errors since the last powerup.
[1006] [1007]
Readout Receive Error Counter Readout Bus Off Counter
View the number of CAN control receipt errors since the last power-up.
View the number of Bus Off events since the last power-up.
[1013] Warning Parameter
View a DeviceNet-specific warning word. One separate bit is assigned to every warning.
[1115] [1117]
LON Warning Word XIF Revision
Shows the LON-specific warnings.
Shows the version of the external interface file of the Neuron C chip on the
LON option.
[1118] LonWorks Revision
Shows the software version of the application program of the Neuron C chip on the LON option.
[1501] Running Hours View the number of running hours of the motor. [1502] kWh Counter View the line power consumption in kWh. [1600]
Control Word
View the control word sent from the adjustable frequency drive via the serial communication port in hex code.
[1601] Reference [Unit]
Total reference (sum of digital/analog/ preset/bus/freeze ref./catch up and slowdown) in selected unit.
[1602] * Reference %
Total reference (sum of digital/analog/ preset/bus/freeze ref./catch up and slowdown) in percent.
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0-20 Display Line 1.1 Small
Option:
Function:
[1603] Status Word Present status word [1605] Main Actual Value [%]
View the two-byte word sent with the status word to the bus master reporting the main actual value.
[1609] Custom Readout
View the user-defined readouts as defined in par. 0-30 Custom Readout Unit, par. 0-31 Custom Readout Min Value and par. 0-32 Custom Readout Max Value.
[1610] Power [kW]
Actual power consumed by the motor in kW.
[1611] Power [hp]
Actual power consumed by the motor in HP.
[1612] Motor voltage Voltage supplied to the motor. [1613] Frequency
Motor frequency, i.e., the output frequency from the adjustable frequency drive in Hz.
[1614] Motor Current Phase current of the motor measured as effective value. [1615]
Frequency [%]
Motor frequency, i.e., the output frequency from the adjustable frequency drive in percent.
[1616] Torque [Nm]
Present motor load as a percentage of the rated motor torque.
[1617] Speed [RPM]
Motor speed reference. Actual speed will depend on slip compensation being used (compensation set in par. 1-62 Slip Compensation). If not used, actual speed will be the value read in the display minus motor slip.
[1618]
Motor Thermal Thermal load on the motor, calculated by the ETR function. See also parameter group 1-9* Motor Temperature.
[1622] Torque [%]
Shows the actual torque produced, in percentage.
[1626] [1627] [1630]
Power Filtered [kW] Power Filtered [hp] DC Link Voltage
Intermediate circuit voltage in the adjustable frequency drive.
[1632]
Brake Energy /s Present braking energy transferred to an external brake resistor. Stated as an instantaneous value.
[1633]
Brake Energy / 2 min
Braking energy transferred to an external brake resistor. The mean power is calculated continuously for the most recent 120 seconds.
0-20 Display Line 1.1 Small
Option:
Function:
[1634]
Heatsink Temp. Present heatsink temperature of the adjustable frequency drive. The cut-out limit is 203° ± 9°F [95° ± 5°C]; cutting back in occurs at 158°F ±9°F [70± 5°C].
[1635] [1636]
Inverter Thermal Inv. Nom. Current
Percentage load of the inverters
Nominal current of the adjustable frequency drive.
[1637] Inv. Max. Current
Maximum current of the adjustable frequency drive.
[1638] SL Controller State
State of the event executed by the control
[1639] [1643] [1650]
Control Card Temp. Timed Actions Status External Reference
Temperature of the control card.
Sum of the external reference as a percentage, i.e., the sum of analog/
pulse/bus.
[1652] Feedback [Unit]
Reference value from programmed digital input(s).
[1653] Digi Pot Reference
View the contribution of the digital potentiometer to the actual reference Feedback.
[1654] Feedback 1 [Unit]
View the value of Feedback 1. See also par. 20-0*.
[1655] Feedback 2 [Unit]
View the value of Feedback 2. See also par. 20-0*.
[1656] Feedback 3 [Unit]
View the value of Feedback 3. See also par. 20-0*.
[1658] PID Output [%] Returns the Drive Closed Loop PID controller output value in percent. [1660] Digital Input
Displays the status of the digital inputs. Signal low = 0; Signal high = 1. Regarding order, see par. 16-60 Digital Input. Bit 0 is at the extreme right.
[1661] Terminal 53 Setting of input terminal 53. Current = 0; Switch Setting Voltage = 1. [1662] Analog Input Actual value at input 53 either as a
53
reference or protection value.
[1663] Terminal 54 Setting of input terminal 54. Current = 0; Switch Setting Voltage = 1. [1664] Analog Input Actual value at input 54 either as
54
reference or protection value.
[1665]
Analog Output Actual value at output 42 in mA. Use
42 [mA]
par. 6-50 Terminal 42 Output to select the
variable to be represented by output 42.
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0-20 Display Line 1.1 Small
Option:
Function:
[1666] Digital Output Binary value of all digital outputs. [bin] [1667] Pulse Input #29 Actual value of the frequency applied at [Hz]
terminal 29 as a pulse input.
[1668] Pulse Input #33 Actual value of the frequency applied at [Hz]
terminal 33 as a pulse input.
[1669] Pulse Output Actual value of pulses applied to
27 [Hz]
terminal 27 in digital output mode.
[1670] Pulse Output Actual value of pulses applied to
29 [Hz]
terminal 29 in digital output mode.
[1671] [1672]
Relay Output [bin] Counter A
View the setting of all relays. View the present value of Counter A.
[1673] Counter B
View the present value of Counter B.
[1675] Analog In X30/11
Actual value of the signal on input X30/11 (General Purpose I/O Card. Option)
[1676] Analog In X30/12
Actual value of the signal on input X30/12 (General Purpose I/O Card. Optional)
[1677] Analog Out X30/8 [mA]
Actual value at output X30/8 (General Purpose I/O Card. Optional) Use par. 6-60 Terminal X30/8 Output to select the variable to be shown.
[1680] Fieldbus CTW 1 Control word (CTW) received from the bus master. [1682]
Fieldbus REF 1
Main reference value sent with control word via the serial communications network, e.g., from the BMS, PLC or other master controller.
[1684] Comm. Option Extended serial communication option
Status
status word.
[1685] FC Port CTW 1 Control word (CTW) received from the bus master. [1686] FC Port REF 1 Status word (STW) sent to the bus master. [1690] Alarm Word
One or more alarms in a Hex code (used for serial communications)
[1691] Alarm word 2 One or more alarms in a Hex code (used for serial communications) [1692] Warning Word One or more warnings in a Hex code (used for serial communications) [1693] Warning word One or more warnings in a Hex code
2
(used for serial communications)
[1694] Ext. Status Word
One or more status conditions in a Hex code (used for serial communications)
0-20 Display Line 1.1 Small
Option:
Function:
[1695] Ext. Status Word 2
One or more status conditions in a Hex code (used for serial communications)
[1696] Maintenance Word
The bits reflect the status for the programmed preventive maintenance events in parameter group 23-1*
[1830] Analog Input Shows the value of the signal applied to
X42/1
terminal X42/1 on the Analog I/O card.
[1831] Analog Input Shows the value of the signal applied to
X42/3
terminal X42/3 on the Analog I/O card.
[1832] Analog Input Shows the value of the signal applied to
X42/5
terminal X42/5 on the Analog I/O card.
[1833] Analog Out X42/7 [V]
Shows the value of the signal applied to terminal X42/7 on the Analog I/O card.
[1834] Analog Out X42/9 [V]
Shows the value of the signal applied to terminal X42/9 on the Analog I/O card.
[1835] Analog Out X42/11 [V]
Shows the value of the signal applied to terminal X42/11 on the Analog I/O card.
[1836] [1837] [1838] [1839] [1850] [2117] [2118] [2119]
Analog Input X48/2 [mA] Temp. Input X48/4 Temp. Input X48/7 Temp. Input X48/10 Sensorless Readout [unit] Ext. 1 Reference [Unit] Ext. 1 Feedback [Unit] Ext. 1 Output [%]
The value of the reference for extended Closed-loop Controller 1
The value of the feedback signal for extended Closed-loop Controller 1
The value of the output from extended Closed-loop Controller 1
[2137] [2138] [2139]
Ext. 2 Reference [Unit] Ext. 2 Feedback [Unit] Ext. 2 Output [%]
The value of the reference for extended Closed-loop Controller 2
The value of the feedback signal for extended Closed-loop Controller 2
The value of the output from extended Closed-loop Controller 2
[2157] [2158]
Ext. 3 Reference [Unit] Ext. 3 Feedback [Unit]
The value of the reference for extended Closed-loop Controller 3
The value of the feedback signal for extended Closed-loop Controller 3
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0-20 Display Line 1.1 Small
Option:
Function:
[2159] Ext. 3 Output The value of the output from extended [%]
Closed-loop Controller 3
[2230] No-Flow Power The calculated No-Flow Power for the actual operating speed [2316] [2580]
Maintenance Text Cascade Status Status for the operation of the Cascade
Controller
[2581] Pump Status
Status for the operation of each individual pump controlled by the Cascade Controller
[3110] [3111] [9913] [9914] [9920] [9921] [9922] [9923] [9924] [9925] [9926] [9927]
Bypass Status Word Bypass Running Hours Idle time Paramdb requests in queue HS Temp. (PC1) HS Temp. (PC2) HS Temp. (PC3) HS Temp. (PC4) HS Temp. (PC5) HS Temp. (PC6) HS Temp. (PC7) HS Temp. (PC8)
NOTE!
Please consult the VLT HVAC Drive Programming Guide,
MG.11.CX.YY for detailed information.
0-21 Display Line 1.2 Small
Select a variable for display in line 1, middle position.
Option:
Function:
[1614] * Motor Current The options are the same as those listed in par. 0-20 Display Line 1.1 Small.
0-22 Display Line 1.3 Small
Select a variable for display in line 1, right position.
Option:
Function:
[1610] * Power [kW] The options are the same as those listed in par. 0-20 Display Line 1.1 Small.
0-23 Display Line 2 Large
Select a variable for display in line 2.
Option:
Function:
[1613] * Frequency The options are the same as those listed in par. 0-20 Display Line 1.1 Small.
0-24 Display Line 3 Large
Select a variable for display in line 3.
Option:
Function:
[1502] * kWh Counter The options are the same as those listed in par. 0-20 Display Line 1.1 Small.
0-37 Display Text 1
Range: Function:
0 * [0 0 ]
In this parameter, it is possible to write an individual text string for display in the LCP or to be read via serial communication. If it is to be displayed permanently, select Display Text 1 in par. 0-20 Display Line 1.1 Small, par. 0-21 Display Line 1.2 Small, par. 0-22 Display Line 1.3 Small, par. 0-23 Display Line 2 Large or par. 0-24 Display
Line 3 Large. Use the [] or [] buttons on the LCP to
change a character. Use the [] and [] buttons to
move the cursor. When a character is highlighted by
the cursor, it can be changed. Use the [] or [] buttons on the LCP to change a
character. A character
can be inserted by placing the cursor between two
characters and pressing [] or [].
0-38 Display Text 2
Range: Function:
0 * [0 0 ]
In this parameter, it is possible to write an individual text string for display in the LCP or to be read via serial communication. If to be displayed permanently select Display Text 2 in par. 0-20 Display Line 1.1 Small, par. 0-21 Display Line 1.2 Small, par. 0-22 Display Line 1.3 Small, par. 0-23 Display Line 2 Large or par. 0-24 Display
Line 3 Large. Use the [] or [] buttons on the LCP to change a character. Use
the [] and [] buttons to
move the cursor. When a character is highlighted by the cursor, this character
can be changed. A character can be inserted by placing the cursor between two
characters and pressing [] or [].
0-39 Display Text 3
Range: Function:
0 * [0 0 ]
In this parameter, it is possible to write an individual text string for display in the LCP or to be read via serial communication. If it is to be displayed permanently, select Display Text 3 in par. 0-20 Display Line 1.1 Small,par. 0-21 Display Line 1.2 Small, par. 0-22 Display Line 1.3 Small, par. 0-23 Display Line 2 Large or
par. 0-24 Display Line 3 Large. Use the [] or [] buttons on the LCP to change a character. Use the [] and [] buttons to move the cursor. When a character is highlighted by the cursor, this character can be changed. A character can be inserted by placing the
cursor between two characters and pressing [] or [].
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0-70 Date and Time Range: Size related*
[0 – 0 ]
Function:
NOTE!
This parameter cannot be changed when the motor is
running.
0-71 Date Format
Option:
Function:
Sets the date format to be used in the LCP.
[0] YYYY-MM-DD [1] DD-MM-YYYY [2] MM/DD/YYYY
0-72 Time Format Option: Function:
Sets the time format to be used in the LCP.
[0] * 24 h [1] 12 h
0-74 DST/Summertime
Option:
Function:
Choose how Daylight Saving Time/Summertime should be handled. For manual DST/Summertime enter the start date and end date in par. 0-76 DST/ Summertime Start and par. 0-77 DST/Summertime End.
[0] * OFF [2] Manual
0-76 DST/Summertime Start
Range:
Size related*
[0 – 0 ]
Function:
0-77 DST/Summertime End
Range:
Size related*
[0 – 0 ]
Function:
1-00 Configuration Mode
Option:
Function:
[0] * Openloop
Motor speed is determined by applying a speed reference or by setting desired speed when in Hand Mode. Open-loop is also used if the adjustable frequency drive is part of a closed-loop control system based on an external PID controller providing a speed reference signal as output.
[3] Closed- Motor speed will be determined by a reference
loop
from the built-in PID controller varying the motor
speed as part of a closed-loop control process
(e.g., constant pressure or flow). The PID controller
must be configured in par. 20-** or via the
function set-ups accessed by pressing the [Quick
Menu] button.
NOTE!
When set for closed-loop, the commands reversing and
start reversing will not reverse the direction of the
motor.
1-03 Torque Characteristics
Option:
Function:
[0] Compres- Compressor [0]: For speed control of screw and * sor torque
scroll compressors. Provides a voltage which is
optimized for a constant torque load characteristic of the motor in the entire
range down to 10 Hz. [1] Variable torque
Variable Torque [1]: For speed control of centrifugal pumps and fans. Also to be used when controlling more than one motor from the same adjustable frequency drive (e.g., multiple condenser fans or cooling tower fans). Provides a voltage which is optimized for a squared torque load characteristic of the motor.
[2] Auto
Auto Energy Optimization Compressor [2]: For
Energy
optimum energy efficient speed control of screw
Optim. CT and scroll compressors. Provides a voltage which
is optimized for a constant torque load character-
istic of the motor in the entire range down to
15Hz but in addition the AEO feature will adapt
the voltage exactly to the current load situation,
thereby reducing energy consumption and
audible noise from the motor. To obtain optimal
performance, the motor power factor cos phi
must be set correctly. This value is set in
par. 14-43 Motor Cos-Phi. The parameter has a
default value which is automatically adjusted
when the motor data is programmed. These
settings will typically ensure optimum motor
voltage but if the motor power factor cos phi
requires tuning, an AMA function can be carried
out using par. 1-29 Automatic Motor Adaptation
(AMA). It is very rarely necessary to adjust the
motor power factor parameter manually.
[3] Auto
Auto Energy Optimization VT [3]: For optimum
- Energy
energy efficient speed control of centrifugal
Optim. VT pumps and fans. Provides a voltage which is
optimized for a squared torque load characteristic
of the motor, but in addition, the AEO feature will
adapt the voltage exactly to the current load
situation, thereby reducing energy consumption
and audible noise from the motor. To obtain
optimal performance, the motor power factor cos
phi must be set correctly. This value is set in
par. 14-43 Motor Cos-Phi. The parameter has a
default value and is automatically adjusted when
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1-03 Torque Characteristics
Option:
Function:
the motor data is programmed. These settings will typically ensure optimum motor voltage but if the motor power factor cos phi requires tuning, an AMA function can be carried out using par. 1-29 Automatic Motor Adaptation (AMA). It is very rarely necessary to adjust the motor power factor parameter manually.
1-20 Motor Power [kW]
Range:
Size related*
[0.09 – 3000.00 kW]
Function:
1-21 Motor Power [HP]
Range:
Size related*
[0.09 – 3000.00 hp]
Function:
1-22 Motor Voltage
Range:
Size related*
[10. – 1000. V]
Function:
1-23 Motor Frequency
Range:
Function:
Size related*
[20 – 1000 Select the motor frequency value from
Hz]
the motor nameplate data.For 87 Hz
operation with 230/400 V motors, set the
nameplate data for 230 V/50 Hz. Adapt
par. 4-13 Motor Speed High Limit [RPM]
and par. 3-03 Maximum Reference to the
87 Hz application.
NOTE!
This parameter cannot be adjusted while the motor is
running.
1-28 Motor Rotation Check
Option:
Function:
Following installation and connection of the motor, this function allows the correct motor rotation direction to be verified. Enabling this function overrides any bus commands or digital inputs, except External Interlock and Safe Stop (if included).
[0] * OFF
Motor Rotation Check is not active.
[1] Enabled Motor Rotation Check is enabled. Once enabled, display shows:
“Please Note! Motor may run in wrong direction”.
Pressing [OK], [Back] or [Cancel] will dismiss the message and display a new message: “Press [Hand on] to start the motor. Press [Cancel] to abort”. Pressing [Hand on] starts the motor at 5 Hz in forward direction and the display shows: “Motor is running. Check if motor rotation direction is correct. Press [Off] to stop the motor”. Pressing [Off] stops the motor and resets par. 1-28 Motor Rotation Check. If motor rotation direction is incorrect, two motor phase cables should be interchanged. IMPORTANT:
WARNING
Line power must be removed before disconnecting motor phase cables.
Size related*
[20 – 1000 Hz]
NOTE!
This parameter cannot be adjusted while the motor is
running.
1-24 Motor Current
Range: Size related*
[0.10 – 10000.00 A]
Function:
NOTE!
This parameter cannot be adjusted while the motor is
running.
1-29 Automatic Motor Adaptation (AMA)
Option:
Function:
The AMA function optimizes dynamic motor performance by automatically optimizing the advanced motor parameters par. 1-30 Stator Resistance (Rs) to par. 1-35 Main Reactance (Xh)) while the motor is stationary.
[0] * Off
No function
[1] Enable complete AMA
performs AMA of the stator resistance RS, the rotor resistance Rr, the stator leakage reactance X1, the rotor leakage reactance X2 and the main reactance Xh.
1-25 Motor Nominal Speed
Range:
Function:
Size related* [100 – 60000 RPM]
Enter the nominal motor speed value from the motor nameplate data. This data is used for calculating automatic motor compensations.
Size related* [100 – 60000 RPM] [2] Enable
Performs a reduced AMA of the stator resist-
reduced AMA ance Rs in the system only. Select this option if
an LC filter is used between the adjustable
frequency drive and the motor.
Activate the AMA function by pressing [Hand on] after selecting [1] or [2]. See also the item Automatic Motor Adaptation in the Design Guide. After a normal sequence, the display will read: “Press [OK] to finish AMA”. After pressing the [OK] key, the adjustable frequency drive is ready for operation.
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NOTE!
·
·
For the best adaptation of the adjustable frequency drive, run AMA on a cold
motor
AMA cannot be performed while the motor is running.
1-80 Function at Stop
Option:
Function:
Select the adjustable frequency drive function after a stop command or after the speed is ramped down to the settings in par. 1-81 Min Speed for Function at Stop [RPM].
NOTE!
Avoid generating external torque during AMA.
NOTE!
If one of the settings in par. 1-2* Motor Data is changed, par. 1-30 Stator
Resistance (Rs) to par. 1-39 Motor Poles, the advanced motor parameters, will
return to the default setting. This parameter cannot be adjusted while the
motor is running.
NOTE!
Full AMA should be run without filter only while reduced AMA should be run
with filter.
[0] * Coast
[1] DC Hold/ Motor Preheat
Leaves motor in free mode.
Energizes motor with a DC holding current (see par. 2-00 DC Hold/Preheat
Current).
1-86 Trip Speed Low [RPM]
Range:
Function:
References
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