DOMETIC Refrigeration Container User Manual

DOMETIC Refrigeration Container User Manual

© 2021 Dome tic Group. The visual appearance of the contents of this manual is protected by copyright and design law. The underlying technical design and the products contained herein may be protected by design, patent or be patent pending. The trademarks mentioned in this manual belong to Dome tic Sweden AB. All rights are reserved.

Please read these instructions carefully and follow all instructions, guidelines, and warnings included in this product manual in order to ensure that you install, use, and maintain the product properly at all times. These instructions MUST stay with this product.
By using the product, you hereby confirm that you have read all instructions, guidelines, and warnings carefully and that you understand and agree to abide by the terms and conditions as set forth herein. You agree to use this product only for the intended purpose and application and in accordance with the instructions, guidelines, and warnings as set forth in this product manual as well as in accordance with all applicable laws and regulations. A failure to read and follow the instructions and warnings set forth herein may result in an injury to yourself and others, damage to your product or damage to other property in the vicinity. This product manual, including the instructions, guidelines, and warnings, and related documentation, may be subject to changes and updates. For up-to-date product information, please visit dometic.com.

1 Explanation of symbols

WARNING!
Safety instruction: Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION!
Safety instruction: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

NOTICE! Indicates a situation that, if not avoided, can result in property damage.

NOTE Supplementary information for operating the product.

2 Safety instructions

WARNING! Failure to obey these warnings could result in death or serious injury.
Electrocution hazard

• Do not operate the cooling device if it is visibly damaged.
• If this cooling device’s power cable is damaged, it must be replaced to prevent safety hazards.
• This cooling device may only be repaired by qualified personnel. Improper repairs can lead to considerable hazards.

Fire hazard

• When positioning the device, ensure the supply cord is not trapped or damaged.
• Do not locate multiple portable socket-outlets or portable power supplies at the rear of the device.

Health hazard

• This cooling device may only be used and installed by qualified personnel.
• This device can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the device in a safe way and understand the hazards involved.
• Children shall not play with the device.
• Cleaning and user maintenance shall not be made by children without supervision.

Explosion hazard

• Do not store any explosive substances such as spray cans with a flammable propellant in the cooling device.

CAUTION! Failure to obey these cautions could result in minor or moderate injury.
Electrocution hazard

• Before starting the cooling device, ensure that the power supply line and the plug are dry.
• Disconnect the cooling device from the power supply
  – ­ before each cleaning and maintenance
  –­ after every use

Health hazard

• Please check if the cooling capacity of the device is suitable for storing the food or medicine you wish to cool.
• Food may only be stored in its original packaging or in suitable containers.
• Opening the cooling device for long periods can cause significant increase of the temperature in the compartments of the device.
• Clean regularly surfaces that can come in contact with food and accessible drainage systems.
• If the device is left empty for long periods:
  –­ Switch off the device.
  –­ Defrost the device. ­
  – Clean and dry the device. ­
  – Leave the lid open to prevent mold developing within the device.

NOTICE! Damage hazard

• Check that the voltage specification on the type plate corresponds to that of the energy supply.

• Only connect the cooling device as follows: ­
  – With the DC connection cable to a DC power supply in the vehicle
  –­ Or with the AC connection cable to an AC power supply

• Never pull the plug out of the socket by the cable.

• If the cooling device is connected to a DC outlet: Disconnect the cooling device and other power consuming devices from the battery before connecting a quick charging device.

• If the cooling device is connected to a DC outlet: Disconnect the cooling device or switch it off when you turn off the engine. Otherwise you may discharge the battery.

• The cooling device is not suitable for transporting caustic materials or materials containing solvents.

• Do not use electrical devices inside the cooling device unless they are recommended by the manufacturer for the purpose.

• Do not place the cooling device near naked flames or other heat sources (heaters, direct sunlight, gas ovens etc.).

• Risk of overheating!
  Ensure at all times that there is a minimum of 50 mm ventilation on all four sides of the cooling device. Keep the ventilation area free of any objects that could restrict the air flow to the cooling components. Do not place the cooling device in closed compartments or areas with none or minimal air flow.

• Ensure that the ventilation openings are not covered.

• Do not fill the inner container with ice or fluids.

• Never immerse the cooling device in water.

• Protect the cooling device and cables against heat and moisture.

• The device shall not to be exposed to rain.

3 Scope of delivery

3.1 Models

4 Accessories

Available as accessories (not included in the scope of delivery):

5 Intended use

The professional chest freezer (TL200, TL300, TL450, FO650; also referred to as refrigeration container) is designed for refrigerating and deep-freezing goods at a constant temperature during transport.
The refrigeration container (FO200NC, FO450NC, FO800NC, FO850NC, FO1000NC) is designed for refrigerating goods at a constant temperature during transport .
The refrigeration container is intended to be used by professionals in non- household environments but not for the display to or access by customers.
The refrigeration container is not suitable for installation in enclosed buildings, caravans or mobile homes.
This refrigeration container is not intended to be used as a built-in appliance.
The refrigeration container is designed exclusively for cooling and deep- freezing goods in closed containers (TL200, TL300, TL450, FO650).
The refrigeration container is designed exclusively for cooling goods in closed containers (FO200NC, FO450NC, FO800NC, FO850NC, FO1000NC).

• The refrigeration container is not suitable for storing any kind of body fluids like e.g. blood or plasma, or any body parts like e.g. human organs.
• The refrigeration container is not suitable for cooling and storing fresh foods.

This product is only suitable for the intended purpose and application in accordance with these instructions.
This manual provides information that is necessary for proper installation and/or operation of the product. Poor installation and/or improper operating or maintenance will result in unsatisfactory performance and a possible failure.
The manufacturer accepts no liability for any injury or damage to the product resulting from:

• Incorrect assembly or connection, including excess voltage
• Incorrect maintenance or use of spare parts other than original spare parts provided by the manufacturer
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in this manual

Dometic reserves the right to change product appearance and product specifications.

6 Technical description

The refrigeration container can cool and deep-freeze goods at a constant temperature of +4 °C and ­18 °C (TL200, TL300, TL450, FO650) or cool at +4 °C (FO200NC, FO450NC, FO800NC, FO850NC, FO1000NC). A maintenance-free refrigerant circuit with compressor provides the cooling.
Depending on the model, the refrigeration container can operate on an AC or DC power supply.
The refrigeration container has a lock on the lid (not FO800NC, FO1000NC) and a holder for the fastening strap.

Additional modules (optional)
Additional modules must be fitted on the container at the factory:

• The DT-23 automatic heating and cooling function is designed to operate the container at a constant, individual temperature (according to customer requirements). The possible range is from +4 °C to +20 °C. The storage room is automatically cooled or heated to the set temperature.

NOTE Heating with DT-23
If the outside temperature is below the temperature set on the device, the heating function is automatically switched on. The heating function is only available with DC power supply.

• The lead gel battery module DT-24 is a mobile power supply for refrigeration containers if an external power source is not available. The lead gel battery provides DC power (12 V). Only the MCA1235 charger supplied may be used to charge the lead gel battery.
• The wheel set DT-25 (not for FO 650, FO 850NC) is installed under the container in place of stands.
• The metal pallet DT-31 for FO850NC, FO1000NC is mounted under the container to allow an easier transport with a forklift (fig. 3, page 5).
• The 24 V DC module DT-32 is designed for operating on a DC (24 Vg) and AC power supply.

The refrigeration container has a battery monitor which protects the vehicle battery from excessive discharging:

6.1 Connections and control elements

7 Installing and connecting the refrigeration container

WARNING! Health hazard!
Secure the refrigeration containers in the vehicle in such a way that they cannot move under any circumstances (e. g. sudden brake, accident).

• Only for TL200, TL300, TL450: Use the fastening tabs on the refrigeration containers for lashing the load in the vehicle.
• Only for wheel set DT-25: Use the parking brakes on the wheels to secure the refrigeration containers.

WARNING! Fire hazard!

• When positioning the device, ensure the supply cord is not trapped or damaged.
• Do not locate multiple portable socket-outlets or portable power supplies at the rear of the device.

1. Observe the minimum clearances for the place of installation (fig. 6, page 6).
2. Place the refrigeration container on a stable and even floor.

7.1 Operation with AC power

1. Plug the AC connection cable into the AC power supply connection (fig. 4 2, page 5).
2. Connect the refrigeration container to the AC power supply.

7.2 Operation with DC power

NOTICE! Risk of damage to the device!
Disconnect the refrigeration container and other electric consumers from the battery before you connect the battery to a quick charging device. Overvoltage can damage the electronics of the device.

For safety reasons, the refrigeration container is equipped with an electronic system to prevent the polarity being reversed. This protects it against reversed polarity when connecting to a battery and against short circuiting.

NOTICE! Risk of damage to the device!
To avoid voltage drops and loss of performance, keep the cable as short as possible and avoid joins. Therefore avoid additional switches, plugs or power strips.

➤ Determine the required cross section of the cable in relation to the cable length as follows:

12 V

24 V (with additional module DT-32)

NOTICE! Risk of damage to the device!
Make sure that the polarity is correct.

1. Before starting up the device for the first time, check whether the operating voltage and the battery voltage match (see type plate).
2. Make sure that the cable at the positive battery terminal (fig. 7 1, page 7) is protected with a 25 A fuse (fig. 7 3, page 7).
3. Plug the DC connection cable into the DC socket of the refrigeration container (fig. 4 1, page 5).
4. Connect the red cable (fig. 7 rd., page 7) to the positive battery terminal (fig. 7 1, page 7).
5. Connect the black cable (fig. 7 be, page 7) to the negative battery terminal (fig. 7 2, page 7).

Notes on the battery monitor
The product is equipped with a battery monitor that protects your vehicle battery against excessive discharging when the device is connected to the on- board supply.
If the refrigeration container is operated when the vehicle ignition is switched off, it switches off automatically as soon as the supply voltage falls below a settable level. The refrigeration container will switch back on once the battery has been recharged to the switch-on voltage level.

CAUTION! Health hazard!
If the refrigeration container switches itself off, the food contained inside it will not be cooled.

NOTICE! Risk of damage!
When the refrigeration container is switched off by the battery monitor, the battery will no longer be fully charged. Avoid starting repeatedly or operating power consumers without longer charging phases. Make sure that the battery recharges.

8 Operating the refrigeration container

CAUTION! Health hazard!
Food may only be stored in its original packaging or in suitable containers.

NOTE

• The key in the key switch for temperature selection can be removed in any position. The container continues to refrigerate.
• Before starting your refrigeration container for the first time, you should clean it inside and outside with a damp cloth for hygienic reasons (see also chapter “Cleaning and maintenance” on page 26).

8.1 Storing food items

NOTE At a temperature setting of ­18 °C:
Only put food in the refrigeration container that is already frozen at ­18 °C. The refrigeration container is not suitable for deep-freezing food.

8.2 Saving energy

• Choose a well ventilated location which is protected from direct sunlight.
• Allow warm food to cool down first before placing it in the refrigeration container to deep-freeze.
• Do not open the refrigeration container more often than necessary.
• Do not leave the refrigeration container open for longer than necessary.
• If the refrigeration container has a basket: For optimal energy consumption, position the basket according to its position on delivery.
• Defrost the refrigeration container once a layer of ice forms.
• On a regularly basis, make sure the lid seal still fits properly.

8.3 Selecting the temperature (only TL200, TL300, TL450, FO650 or with

additional module DT-23)

To avoid food waste, note the following:

• Keep temperature fluctuation as low as possible. Only open the refrigeration container as often and for as long as necessary. Store the foodstuff in such a way that the air can still circulate well.
• If the temperature can be adjusted: Adjust the temperature to the quantity and type of the foodstuff.
• Foodstuff can easily absorb or release odor or taste. Always store foodstuff covered or in closed containers/bottles.

1. Turn the key switch to the required position (fig. 5, page 6).
2. Remove the key and store in a safe place.

8.4 Switching on the refrigeration container

NOTICE! Risk of damage!

• Only put food items in the refrigeration container which may be kept at the selected temperature.
• Ensure that your refrigeration container is well ventilated so that any heat created can dissipate. Otherwise proper functioning cannot be ensured. The air vents may not be covered up.

1. Set the on/off switch (fig. 4 3, page 5) to the “I” position.
2. Insert the key into the key switch.
3. Turn the key to the required temperature.
   ✔ The compressor switches on and the refrigeration container starts to cool.

8.5 Operating the lead gel battery (DT-24)

WARNING!

• Only use the charger supplied to charge the lead gel battery.
• Always keep and use the charger indoors in a dry place.
• The socket for connecting the charger must be close by and easily accessible.

CAUTION!

Do not operate the device

• In salty, wet or damp environments
• In the vicinity of corrosive fumes
• In the vicinity of combustible materials
• In areas where there is a danger of explosions

Charging lead gel batteries

WARNING!
If batteries are overcharged they may catch fire. Only use the charger supplied. Read and observe the assembly and operating manual of the charger.

NOTE
Fully charge the lead gel batteries at least every two months. Overloading the battery or storing it for too long without using it may cause permanent damage to the lead gel batteries.

1. Connect the refrigeration container to an external power supply.
   ✔ The lead gel batteries are charged automatically via the charger.

2. Replace the lead gel batteries after approx. 600 charging cycles (see chapter “Replacing lead gel batteries” on page 24).

Replacing lead gel batteries

1. Remove the four screws of the battery compartment (fig. 8, page 7).
2. Remove the battery compartment lid and put it safely to one side.
3. Loosen the terminal clamps on both lead gel batteries (fig. 9 A, page 8).
4. Remove the terminal clamps from the negative terminals of both lead gel batteries at the same time to avoid a short circuit (fig. 9 B, page 8).
5. Remove the terminal clamps from the positive terminals of both lead gel batteries at the same time to avoid a short circuit (fig. 9 C, page 8).
6. Undo the four screws and nuts of the battery mount on each lead gel battery. Two of the four screws and nuts are located on the opposite side (fig. 0 A and fig. 0 B, page 8).
7. Loosen and remove the lead gel batteries from the bracket (fig. 0 C, page 8).
8. Insert the new lead gel batteries in the bracket (fig. a A, page 9).
9. Attach the new lead gel batteries with the four screws and four nuts in the battery mount (fig. a B and fig. a C, page 9).
10. Remove the terminal caps from the new lead gel batteries (fig. a D, page 9).
11. Place a terminal clamp for the positive terminal on the respective positive terminal of the new lead gel batteries (fig. b A, page 9).
12. Place a terminal clamp for the negative terminal on the respective negative terminal of the new lead gel batteries (fig. b B, page 9).
13. Tightly fasten the terminal clamps on both lead gel batteries (fig. b C, page 9).
14. Place the battery compartment lid on the bracket (fig. c, page 10).
15. Tightly fasten the battery compartment lid using the four screws (fig. c, page 10).

8.6 Using the lock for the lid (fig. d, page 10)

Not for FO800NC, FO1000NC

1. Close the sliding doors all the way to the stop.
2. Insert the knob into the opening until it clicks into place to lock the sliding doors.
3. Pull the knob upwards to unlock the sliding doors.

8.7 Removing condensation (fig. e, page 11)

During operation of the refrigeration containers, condensation is generated, which is then discharged to the outside.
➤ Make sure that the condensation can drain freely.

TL200, TL300, TL450, FO200NC, FO450NC
The refrigeration container has a drain fitting on the back where you can connect a drain hose.

FO600, FO800NC, FO850NC, FO1000NC
The refrigeration container has a collection container on the rear for draining condensation water.

NOTE
Ensure that the collection container is regularly emptied. An overfilled collection container can impair the function of the refrigeration containers.

8.8 Defrosting the refrigeration container

1. Remove the layer of ice at a thickness of 2 mm using a plastic scraper.
2. Place the open refrigeration container in an environment of approximately 20 °C.
3. Remove the condensation.

9 Cleaning and maintenance

NOTICE! Risk of damage!

• Do not use harsh detergents, hard objects or high-pressure cleaners for cleaning.

➤ Occasionally clean the refrigeration container interior and exterior with a damp cloth.
➤ Remove the base plates occasionally and clean these with a damp cloth.
➤ Make sure that the air vents on the refrigeration container are free of any dust and dirt, so that heat can be released and the refrigeration container is not damaged.

10 Warranty

The statutory warranty period applies. If the product is defective, please contact the manufacturer’s branch in your country (see dometic.com/dealer) or your retailer.
For repair and warranty processing, please include the following documents when you send in the device:

• A copy of the receipt with purchasing date
• A reason for the claim or description of the fault

11 Disposal

WARNING! Children beware!
Before disposing of your old refrigerator:

• Take off the doors.
• Leave storage shelves in the refrigerator so that children cannot climb inside.

➤ Place the packaging material in the appropriate recycling waste bins, wherever possible.

If you wish to finally dispose of the product, ask your local recycling center or specialist dealer for details about how to do this in accordance with the applicable disposal regulations.

Protect the environment!
Do not dispose of any batteries with general household waste. Return defective or used batteries to your retailer or dispose of them at collection points.

12 Troubleshooting

13 Technical data

This product contains fluorinated greenhouse gases.
The cooling unit is hermetically sealed.
For the current EU Declaration of Conformity for your device, please refer to the respective product page on dometic.com or contact the manufacturer directly (see back page).

Lead gel battery (optional)

14 EU Declaration of Conformity

According to:
2014/30/EU EMC Directive
2011/65/EU RoHS Directive
2006/42/EC Machinery Directive

Brand: Dometic
Product Area: Refrigeration
Product Group: Professional Cooling
Model Family: Cool containers FO,TL,TCX,CFX, CDF series
Models: TCX14, TCX21, TCX35 CDF11, CDF18, CFX35W, CFX40W, CFX50W, CFX65W, CFX100W TL200, TL300, TL450, FO200NC, FO450NC, FO650, FO800NC, FO850NC, FO1000NC

Manufacturer`s Name: Dometic Germany GmbH Street Address: Hollefeldtstr. 63 City: Emsdetten State: Germany Zip Code: 48282 Phone: +492572-8790 Fax: +4925728793000

Person, authorized to compile the technical file: Name: Jörg Peter Address: In der Steinwiese 16, 57074 Siegen, Germany

The following harmonized standards or technical specifications (designations) which comply with good engineering practice in safety matters in force within the EEA have been practiced:

EN50498:2010
EN50581:2012
EN61000-3-2:2014
EN61000-3-3:2013
EN55014-1:2006/A1,A2
EN55014-2:1997/A1,A2

EN60335-1:2012/AC, A11, A13
EN60335-2-89:2010/A1, A2
EN62233:2008

dometic.com

YOUR LOCAL
DEALER
dometic.com/dealer

YOUR LOCAL
SUPPORT
dometic.com/contact

YOUR LOCAL
SALES OFFICE
dometic.com/sales-offices

A Complete list of Dometic companies, which comprise the Dometic Group, can be found in the public fillings of  DOMETIC GROUP AB Hemvarnsgatan 15 SE-17154 Solna Sweden

References

• Dometic United Kingdom | Your outdoor adventure starts here | Dometic Dometic United Kingdom
• Contact Us | Support for You | Dometic USA
• Find a Dealer | Dometic USA

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