milwaukee 2760-20 M18 Fuel Surge 1/4″ Hex Hydraulic Driver User Manual

OPERATOR’S MANUAL

Cat. No. / No de cat.
2760-20

M18 FUEL™ SURGE™ 1/4″ HEX HYDRAULIC DRIVER
WARNING To reduce the risk of injury, the user must read and understand the operator’s manual.

GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations, and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fi re, and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well-lit.
  Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids gases or dust power tools create sparks that may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool.
  Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way.
  Do not use any adapter plugs with earthed (grounded) power tools. Unmodifi ed plugs and matching outlets will reduce the risk of electric shock.

• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators.
  There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions.
  Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool.
  Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. The use of a GFCI reduces the risk of electric shock. P

PERSONAL SAFETY

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you retired or under the infl uence of drugs, alcohol, or medication.
  A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection.
  Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off -position before connecting to a power source and/or battery pack, picking up or carrying the tool.
  Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A
  wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and bal­ance at all times.
  This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts.
  Loose clothes, jewelry, or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
  The use of dust collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
  A careless adorn can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate at which it was designed.

• Do not use the power tool if the switch does not turn on and off.
  Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
  Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­ age of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean.
  Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories, and tool bits in accordance with these instructions, tak­ing into account the working conditions and the work to be performed.
  Use of the power tool for operations different from those intended could result in a hazardous situation.

• Keep handles and grasping surfaces dry, clean, and free from oil and grease.
  Slippery handles and grasping surfaces do not all for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A
  charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

• Use power tools only with specifically desig­nated battery packs.
  Use of any other battery packs may create a risk of injury and fire.

• When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another.
  Shorting the battery terminals together may cause bums or a fire.

• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact ac­ cidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
  Liquid ejected from the battery may cause irritation or bumps.

• Do not use a battery pack or tool that is dam­ aged or modified.
  Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.

• Do not expose a battery pack or tool to fire or excessive temperature.
  Exposure to fire or tem­perature above 265°F (130°C) may cause an explosion.

• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions.
  Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts.
  This will ensure that the safety of the power tool is maintained.

• Never service damaged battery packs.
  Service of battery packs should only be performed by the manufacturer or authorized service providers.

SPECIFIC SAFETY RULES FOR IMPACT DRIVER AND IMPACT WRENCH

• Hold the power tool by insulated gripping sur­ faces, when performing an operation where the fastener may contact hidden wiring.
  Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

• Wear ear protectors when impact drilling.
  Expo­sure to noise can cause hearing loss.

• Use only sockets and other accessories spe­ cifically designed for use on impact wrenches and drivers.
  Other sockets and accessories might shatter or break causing injury.

• Always use common sense and be cautious when using tools.
  It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training.

• Maintain labels and nameplates.
  These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
  WARNING
  Some dust created by power sand­ing, sawing, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects, or other repro­ductive harm. Some examples of these chemicals are:

• lead from lead-based paint

• crystalline silica from bricks and cement and other

• arsenic and chromium from chemically treated lumber.
  Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SYMBOLOGY

| Volts
---|---
| Direct Current
| No Load Revolutions per Minute (RPM)
| Impacts per Minute Under Load (IPM)
| Read Operator’s Manual
| UL Listing for Canada and U.S.

SPECIFICATIONS

Recommended Ambient
Operating Temperature| 0°F to 125°F

FUNCTIONAL DESCRIPTION

1. 1/4″ Hex drive chuck
2. LED
3. Control switch
4. Trigger| 5. Handle
6. Speed control
7. Belt clip
8. Auxiliary bit holder
---|---

ASSEMBLY

WARNING
Recharge only with the charger specifi ed for the battery. For specifi c charging instructions, read the operator’s manual supplied with your charger and battery.
Removing/Inserting the Battery
To remove the battery, push the release buttons and pull the battery pack away from the tool.
WARNING
Always lock the trigger or remove the battery pack any time the tool is not in use.
To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.
WARNING
Use only sockets and other accessories specifically designed for use on impact wrenches and drivers.
Other sockets and accessories might shatter or break causing injury.
Attaching and Removing Accessories
The tool is intended for use with drill and driver bits.

1. To attach an accessory, press the shank into the hex drive chuck.
2. To remove the accessory, pull out the ring and remove the accessory. Release the ring.

OPERATION

WARNING
Always remove the battery pack before changing or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.
To reduce the risk of injury, always wear proper eye protection marked to comply with ANSI Z87.1.
Using the Control Switch
The control switch may be set to three positions:
forward, reverse, and lock. Due to a lockout mechanism, the control switch can only be adjusted when the ON/OFF switch is not pressed.
Always allow the motor to come to a complete stop before using the control switch.

1. For forwarding (clockwise) rotation, push the control switch in the direction shown. Check the direction of rotation before use.
   2. For r everse (counterclockwise) rotation, push the control switch in the direction shown. Check the direction of rotation
   before use.

2. To lock the trigger, push the control switch to the center position. The trigger will not work when the control switch is in the locked position.
   Always remove the battery pack before performing maintenance or changing accessories. Always lock the trigger or remove the battery pack before storing the tool and any time the tool is not in use.

Selecting Speed
Allow the tool to come to a complete stop before changing speeds. Press the selector button to cycle between the settings.

Setting

|

Max RPM

---|---
1| 2| 3|
2760-20| 900| 2100| 3000| Designed for driving self-tapping screws in sheet metal †

†The function is designed to reduce screw stripping, screw breakage, and damage to the work surface when driving self-tapping screws. This function is optimized for the most common materials, including #8-#10 self-tapping screws between
1/2″1″ in length and 20-28 gauge sheet metal.
Starting, Stopping, and Controlling Speed
The tool may be operated at any speed from 0 to full speed.

1. To start the tool, grasp the handle(s) firmly and pull the trigger.
   NOTE: An LED is turned on when the trigger is pulled and will go off shortly after the trigger is released.
   2. To vary the driving speed, increase or decrease pressure on the trigger. The further the trigger is pulled, the greater the speed, up to the maximum speed set by the speed control.
   3. To stop the tool, release the trigger and the electric brake stops the tool instantly. Ensure the tool has come to a complete stop before laying the tool down.

Impacting Techniques

The longer a bolt, screw, or nut is impacted, the tighter it will become. To help prevent damaging the fasteners or workpieces, avoid excessive impact. Be particularly careful when impacting smaller fasteners because they require less impacting to reach optimum
torque.
Practice with various fasteners, noting the length of time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasteners are too tight, reduce the impacting time. If they are not tight enough, increase the impacting
time.
Oil, dirt, rust, or other matter on the threads or under the head of the fastener affects the degree of tightness.
The torque required to loosen the fastener averages 75% to 80% of the tightening torque, depending on the condition of the contacting surfaces.
On light gasket jobs, run each fastener down to a relatively light torque and use a hand torque wrench for final tightening. Temperature Protection
The tool features internal protections that prevent damage during extreme colds and overheating.

• If performance is abnormal in low temperature, pull the trigger with no load for about 10 seconds to warm up the tool.
• In extremely cold temperatures, the tool may shut down. Allow the tool to warm up before use.
• If performance is abnormal after heavy use, let the tool cool down for about 30 minutes. The normal performance will return.

MAINTENANCE

WARNING
To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack, or charger. Contact a MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack, and charger in good repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool, battery pack, and charger to a MILWAUKEE service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger, and battery pack, to a MILWAUKEE service facility for repairs.
WARNING
To reduce the risk of personal injury and damage, never immerse your tool, battery pack, or charger in liquid or allow a liquid to
flow inside them.
Cleaning
Clean dust and debris from any vents. Keep the tool clean, dry, and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia, and household detergents containing ammonia. Never use flammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack, and charger to the nearest authorized service center.

ACCESSORIES

WARNING
Use only recommended accessories. Others may be hazardous.
For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.
SERVICE – UNITED STATES
1-800-SAWDUST
(1.800.729.3878)
Monday-Friday, 7:00 AM – 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.
Email: [email protected]
Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifi cations regarding your tool purchases.
SERVICE – CANADA
Milwaukee Tool (Canada) Ltd
1.800.268.4015
Monday-Friday, 7:00 AM – 4:30 PM CST
or visit www.milwaukeetool.ca

LIMITED WARRANTY USA & CANADA

Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of five (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the returned product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
Normal Wear: Many power tools need periodic parts replacement and service to achieve the best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers.
This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain;
M12™ Heated Gear; Reconditioned Product; and Test & Measurement Products.
There are separate and distinct warranties available for these products.
**The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial
Work Carts is one (1) year from the date of purchase.
The warranty period for the M18 FUEL™ 1″ D-Handle High Torque Impact Wrenches, Drain Cleaning Cables, AIRSNAKE™ Drain Cleaning Air Gun Accessories, and REDLITHIUM™ USB Laser Levels is two (2) years from the date of purchase.
The warranty period for the M18™ Compact Heat Gun, 8 Gallon Dust Extractor, M18™ Framing Nailers, M18 FUEL™ 1/2″  Ext.
Anvil Controlled Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 1″ High Torque Impact Wrench w/ ONE-KEY™,  M18 FUEL™ 2 Gal.
Compact Quiet Compressor, M12™ Laser Levels, 165′ Laser Detector, M12™ 23GA Pin Nailer, and M18 FUEL™ 1/4″ Blind Rivet Tool w/ ONE-KEY™, and M12 FUEL™ Low-Speed Tire Buff er is three (3) years from the date of purchase. The warranty period for the LED in the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product.
The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A  CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT.
IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT
SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES,  OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES, OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS? SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR  ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES,  INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH  IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS  DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY  LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
This warranty applies to products sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or all 1.800.
SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.

MILWAUKEE TOOL
13135 West Lisbon Road
Brookfi eld, WI 53005 USA 58140058d3
Printed in Vietnam
961011816-03(A)
02/21

SERVICE PARTS LIST
BULLETIN NO.
54-26-2801

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS|

REVISED BULLETIN
54-26-2800

|

DATE
Sept. 2020

---|---|---
M18™ FUEL™ SURGE™ 1/4″ HEX HYDRAULIC DRIVER
CATALOG NO.| 2760-20| STARTING SERIAL| H16B|

WIRING INSTRUCTION SEE PAGE 2

NOTE:
Assemble the three planet gears (26) on the posts of the pulse unit (56). Place the ring gear (58a) and end cap with bearing (58b) onto the pulse unit. Turn the anvil on the pulse unit to rotate the gears to seat the end cap properly. Align the tab on the end cap with the notch in the gear case to install.
NOTE:
Place Anvil Spring (5) onto anvil of Pulse Unit (56) with curled end inserted into the slot of the anvil as shown. Place Steel Ball (53) in anvil slot in front of spring.

FIG.

|

LUBRICATION

---|---
| Use Type ‘J’ Grease, No. 49-08-4220 (1 lb. can)
57,61| When servicing Pinion of the Rotor Assembly (61), the inside cavity and gearing system of Gearcase End Cap Assy. (57):  90-95% of the old grease must be removed prior to any new grease is being added.
 4| Place a very light coating of grease on the ID of the sleeve.
 55| Coat inside sleeve and bearing on front gearcase with grease.
 56| Place a dab of grease in the ball slot of the anvil on the pulse unit.
26,56| On the rear of the pulse unit, heavily coat the three gears and the pins they ride on with grease.
58a| Place a heavy coat of grease on teeth on the inside cavity of the ring gear.
61| Coat pinion of a rotor assembly with grease.

MILWAUKEE TOOL
www.milwaukeetool.com
13135 W. Lisbon Road,
Brookfield, Wisc. 53005
Drwg. 1

Metco Part Number:
58 58140058
TTi Part Number:
961011816

ECN| MM001534| MM001877| MM005783| | | | |
---|---|---|---|---|---|---|---|---
ECN Date| 04/26/2016| 08/05/2016| 02/22/2021| | | | |
| | | | | | | |
| | | | | | | |

TC Item ID:
MM00028024

• See back page for date code and revisions.
  NOTE: “Printed in” text is variable, to reflect the country in which the part is printed.
  For example “Printed in China” or “Printed in Vietnam”.
  The country listed in the art may change with a supplier change.
  NOTE: Always contact Brookfield Tech Lit department for Hi-Res art for printing.
  DO NOT print for production from this pdf.

References

• Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
• Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
• Sitio oficial de Milwaukee® Tool | Nothing but HEAVY DUTY®

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