DRAPER 83605 230V 115mm Angle Grinder User Manual

83605 230V 115mm Angle Grinder

DRAPER Expert GB ORIGINAL LANGUAGE

230V 115m m/125mm
ANGLE GRINDER
83605 (EU 37651)

1. INTRODUCTION

1.1 SCOPE

Compact, lightweight and mobile pressure washer for cleaning vehicles, caravans, motor vans, driveways, boats and other domestic duties. Part of our Expert range, this product is intended for trade use with the quality and features to meet and exceed the expectations of the most demanding user. Any application other than that it was intended for, is considered misuse. This product is not a toy and must not be used by children or any person with reduced physical, sensory or mental capabilities or lack of experience and knowledge, or people unfamiliar with these instructions. Local regulations may restrict the age of the operator.

1.2 UNDERSTANDING THIS MANUALS SAFETY CONTENT

A Warning! – Information that draws attention to the risk of injury or death.

Caution! – Information that draws attention to the risk of damage to the product or surroundings.

1.3 EXPLANATION OF SYMBOLS

Read the instruction manual.
Wear face mask and suitable eye/face protection.
Wear ear defenders.
Wear protective gloves.
Long and loose hair must be contained or securely tied back.
Keep out of the reach of children.
Motor capacity (Watts).
Bore size.
Disc diameter.
Speed (no load)
Spindle thread.
Do not abandon into the environment.
Warning
Continuous A-Weighted Sound Pressure Level.
Class Il construction (Double insulated).
Machine weight.
WEEE – Waste Electrical & Electronic Equipment. Do not dispose of Waste Electrical & Electronic Equipment in with domestic rubbish.

2. SPECIFICATION

2.1 SPECIFICATION

Stock No..... 83605 (EU 37651)
Part No. ………….…..…………....... AG850
Rated voltage ..……………………………………… 230V-50Hz
Rated input Revolutions per minute (no load) …….… 11,000r/min Disc Diameter
Stock No.37651. Stock No. 83605..….…..115mm
Spindle thread .…………………………. M14
Bore …….…………….22.2mm
Sound pressure level (LPA).…….87dB(A)
Sound power level (LWA)..98dB(A) Uncertainty (K)…..……..………3dB(A)
Vibration level: Main handle ..……..4.86m/s2
Auxiliary handle...3.46m/s2

3. HEALTH AND SAFETY INFORMATION

common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or

3.1 GENERAL SAFETY INSTRUCTION FOR POWER TOOL USE

3) Personal safety

a) Stay alert, watch what you are doing and use medication. A moment of inattention while operating power tools may result in serious INSTRUCTIONS FOR POWER TOOL personal injury. USE
b) Use personal protective equipment Always A Warning! Read all safety warnings, instructions, wear eye protection. Protective equipment such illustrations and specifications provided with this as a dust mask, non-skid safety shoes, hard hat power tool. Failure to follow all instructions listed below or hearing protection use for appropriate may result in electric shock, fire and/or serious injury. conditions will reduce personal injuries. Save all warnings and instructions for future
c) Prevent unintentional starting. Ensure the reference. switch is in the off- position before connecting The term “power tools” in the warnings refers to your to power source and/or battery pack, picking mains-operated (corded) power tool or battery-operated up or carrying the tool. Carrying power tools (cordless) power tool. with your finger on the switch or energizing power tools that have the switch on invites accidents. 1) Work area safety
d) Remove any adjusting key or wrench before a) Keep work area clean and well lit. Cluttered or turning the power tool on. A wrench or a key dark areas invite accidents. left attached to a rotating part of the power tool b) Do not operate power tools in explosive may result in personal injury. atmospheres, such as in the presence of
e) Do not overreach. Keep proper footing and flammable liquids, gases or dust. Power tools balance at all times. This enables better control create sparks which may ignite the dust or fumes. of the power tool in unexpected situations. c) Keep children and bystanders away while
f) Dress properly. Do not wear loose clothing or operating a power tool. Distractions can cause jewellery. Keep your hair and clothing away you to lose control. from moving parts. Loose clothes, jewellery or

2) Electrical safety

long hair can be caught in moving parts.
a) Power tool plugs must match the outlet. Never
b) Avoid body contact with earthed or grounded
g) If devices are provided for the connection of modify the plug in any way. Do not use any dust extraction and collection facilities, adapter plugs with earthed (grounded) power ensure these are connected and properly tools. Unmodified plugs and matching outlets will used. Use of dust collection can reduce reduce risk of electric shock. dust-related hazards.  h) Do not let familiarity gained from frequent use surfaces, such as pipes, radiators, ranges and of tools allow you to become complacent and refrigerators. There is an increased risk of ignore tool safety principles. A careless action electric shock if your body is earthed or can cause severe injury within a fraction of a grounded second. c) Do not expose power tools to rain or wet

4. Power tool use and care conditions. Water entering a power tool will

a) Do not force the power tool. Use the correct increase the risk of electric shock. power tool for your application. The correct d) Do not abuse the cord. Never use the cord for power tool will do the job better and safer at the carrying, pulling or unplugging the power rate for which it was designed. tool. Keep cord away from heat, oil, sharp

b) Do not use the power tool if the switch does edges or moving parts. Damaged or entangled not turn it on and off. Any power tool that cords increase the risk of electric shock. cannot be controlled with the switch is dangerous e) When operating a power tool outdoors, use an and must be repaired. extension cord suitable for outdoor use. Use

c) Disconnect the plug from the power source of a cord suitable for outdoor use reduces the risk and/or remove the battery pack, if detachable, of electric shock. from the power tool before making any f) If operating a power tool in a damp location is adjustments, changing accessories, or storing unavoidable, use a residual current device power tools. Such preventive safety measures (RCD) protected supply. Use of an RCD reduce the risk of starting the power tool reduces the risk of electric shock. accidentally.

d) Store idle power tools out of the reach of – 3 – children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Service

a) Have your power tool serviced by a qualified

repair person using only identical replacements parts. This will ensure that the safety of the power tool is maintained. Grinding accessories running faster than their rated speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately controlled.
f) Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, sanding drum for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no- load speed for one minute. Damaged accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock
k) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
m) Never lay the power tool down until the the cutting edge of the bit to climb out of the accessory has come to a complete stop. work and pull the tool in the direction of this The spinning accessory may grab the surface feed. and pull the power tool out of your control.
n) Do not run the power tool while carrying it high-speed cutters or tungsten carbide at your side. Accidental contact with the cutters, always have the work securely spinning accessory could snag your clothing, clamped. These wheels will grab if they pulling the accessory into your body. become slightly canted in the groove, and can kickback. When a cut-off wheel grabs, the o) Regularly clean the power tool’s air vents. wheel itself usually breaks. When a rotary file, The motor’s fan will draw the dust inside the high-speed cutter or tungsten carbide cutter housing and excessive accumulation of grabs, it may jump from the groove and you powdered metal may cause electrical hazards. could lose control of the tool.
p) Do not operate the power tool near Safety Warnings Specific for Grinding and Abrasive flammable materials. Sparks could ignite Cutting-Off Operations: these materials.

Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may

3.2 ADDITIONAL SAFETY INSTRUCTIONS FOR GRINDERS

A Warning! Safety instructions for all operations Safety warnings common for grinding:

a) This power tool is intended to function as a grinder. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
b) Operations such as polishing, sanding, wire brushing or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
d) The rated speed of the grinding accessories must be at least equal to the maximum speed marked on the power tool. be pulled into the spinning accessory.
e) When using rotary files, cut-off wheels, Feeding the tool in the wrong direction causes

a) Use only wheel types that are q) Do not use accessories that require liquid recommended for your power tool and the coolants. Using water or other liquid coolants specific guard designed for the selected may result in electrocution or shock. when. Wheels for which the power tool was Further safety instructions for all operations not designed cannot be adequately guarded Kickback and related warnings and are unsafe Kickback is a sudden reaction to a pinched or snagged

b) The grinding surface of centre depressed rotating wheel, sanding band, brush or any other wheels must be mounted below the plane accessory. Pinching or snagging causes rapid stalling of of the lip guard. An improperly mounted the rotating accessory which in turn causes the when that projects through the plane of the uncontrolled power tool to be forced in the direction guard lip cannot be adequately protected. opposite of the accessory’s rotation.

c) The guard must be securely attached to For example, if an abrasive wheel is snagged or pinched the power tool and positioned for by the workpiece, the edge of the wheel that is entering maximum safety, so the least amount of into the pinch point can dig into the surface of the wheel is exposed towards the operator. material causing the wheel to climb out or kick out. The guard helps to protect the operator from wheel may either jump toward or away from the operator, broken wheel fragments, accidental contact depending on direction of the wheel’s movement at the with wheel and sparks that could ignite point of pinching. Abrasive wheels may also break under clothing. these conditions.

d) Wheels must be used only for Kickback is the result of power tool misuse and/or recommended applications. For example: incorrect operating procedures or conditions and can be do not grind with the side of the cut-off avoided by taking proper precautions as given below. wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to a) Maintain a firm grip on the power tool and these wheels may cause them to shatter. position your body and arm to allow you to resist kickback forces. The operator can

e) Always use undamaged wheel flanges that control kickback forces, if proper precautions are of correct size and shape for your are taken. selected wheel. Proper wheel flanges support the wheel thus reducing the possibility b) Use special care when working corners, of wheel breakage. Flanges for cut-off wheels sharp edges etc. Avoid bouncing and may be different from grinding wheel flanges. snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag

f) Do not use worn down wheels from larger the rotating accessory and cause loss of

power tools. Wheels intended for larger control or kickback. power tool is not suitable for the higher speed of a smaller tool and may burst. c) Do not attach a toothed saw blade. Such blades create frequent kickback and loss of Additional Safety Warnings Specific for Abrasive control.

Cutting-Off Operations:

a) Do not “jam” the cut-off wheel or apply same direction as the cutting edge is excessive pressure. Do not attempt to exiting from the material (which is the make and excessive depth of cut. same direction as the chips are thrown). Overstressing the wheel increases the loading and susceptibility to twisting or binding of the -5 wheel in the cut and possibility of kickback or wheel breakage.
b) Do not position you body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback. Additional safety instructions for wire brushing operations Safety Warnings

Specific for Wire Brushing Operations:

a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and or skin.
b) If the use of a guard is recommended for wire brushing, do not allow any interference of the wire wheel or brush with the guard. Wire wheel or brush may expand in diameter due to work load and centrifugal forces.

3.4 CONNECTION TO THE POWER SUPPLY

Caution: Risk of electric shock. Do not open. This appliance is supplied with an approved plug and cable for your safety. Never use a damaged or incomplete plug. This appliance is Class IIt and is designed for connection to a power supply matching that detailed on the rating label and compatible with the plug fitted. Carefully select an extension lead. Some machines are not suitable for use with extension leads. If the tool is designed for use outdoors, only use an extension lead suitable for that environment in conjunction with an RCD adaptor. When using an extension lead, select one capable of handling the current (amps) drawn by the machine in use. Ensure the cable is fully unwound regardless of the distance between the power supply and the tool. Excess current (amps) and a coiled extension lead will cause the cable to heat up and can result in fire. Keep extension leads away from moving hazardous parts to avoid damages to the cable which can lead to contact with live parts. Position cable safely to avoid tripping over Double insulated D: This product requires no earth connection as supplementary insulation is applied to the basic insulation to protect against electric shock in the event of failure of the basic insulation. Important! If using an extension lead, follow the instructions that came with your lead regarding maximum load while cable is wound. If in doubt, ensure that the entire cable is unwound. Using a coiled extension lead will generate heat which could melt the lead and cause a fire.

4. UNPACKING AND CHECKING

4.1 PACKAGING

Carefully remove the product from the packaging and examine it for any sign of damage. Check contents against the parts shown in Fig A. If any part is damaged or missing, please contact the Draper Help Line (see back page). Do not attempt to use the product! The packaging material should be retained during the warranty period, in case the product needs to be returned for repair.

A Warning! . Some of the packaging materials may be harmful to

children. Do not leave any of these materials in reach of children. If any of the packaging is to be thrown away, make sure it is disposed of correctly, according to local regulations.

3.3 RESIDUAL RISK Important: Although the safety instructions and operating manuals for our tools contain extensive instructions of safe working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!

5. IDENTIFICATION

On/Off switch. Rear hand grip. Spindle lock button. Locking flange. Safety guard (Guard supplied is for grinding only). Auxiliary handle. Disc changing spanner.

Note: For details of our full range of accessories and consumables, please visit drapertools.com

6. PREPARE THE GRINDER GB

6.1 FITTING AUXILIARY HANDLES

Note: Remove the plug from the socket before carrying out adjustment, servicing or maintenance. For reasons of safety, when working with this type of electric power tool, the operator must always use the auxiliary handle O. Screw the handle clockwise, into one of the two threaded apertures 6.1 best suited to the application and user comfort.

A Warning! This machine must never be operated without the appropriate guard in place correctly fitted and operating fully.

6.2 FITTING THE GUARD

Position the guard onto the grinder collar with the quick release lever in the open position, rotate the guard until it is in the correct position and then close the quick release lever to lock the guard in the correct position.

A Warning! Never attempt to operate this machine without the guard securely fitted and correctly positioned. With the exception of wire cup brushes etc. which negate the guards effectiveness.

Important information: B, C, D: – For cutting applications, and to comply to current legislation, it is necessary to replace the “grinding” guard supplied with this machine with a “cutting” guard (Draper Stock No.53190).

Grinder Spindle (M14)

6.3 FITTING/REPLACING ACCESSORIES (sold separately)

A. Type 27: Depressed Centre Grinding Wheel
B. Type 41: Flat Cutting-off Wheel
C. Type 42: Depressed Centre Cutting-off Wheel

A Warning! Prior to mounting an abrasive wheel ensure the expiry date has not expired, rendering it potentially hazardous.

A Warning! Selection of the correct accessory, suitable for the intended application is vital. Seek guidance if uncertain of selection.

A Warning! The rated (no load) revolutions per minute of the tool must not exceed the speed capacity of the accessory. Please refer to the accessory manufacturers instructions for information. Visual Inspection: – Prior to fitting, abrasive/superabrasive wheels shall

be subject to a visual inspection. Inspection: – Each time after mounting, the abrasive/

superabrasive wheel shall be test run for a reasonable time. The specified maximum operating speed of the

wheel shall not be exceeded. – Damaged abrasives shall be destroyed. – Always wear approved safety goggles.

D. Superabrasive Wheel (Diamond/CBN Abrasive)

E. Wire Cup Brush

FIG. 3

6.4 FITTING GRINDING DISCS

– FIGS. 4-5 Press and hold the spindle lock button ©. Loosen the locking flange 4 anti-clockwise using the pin spanner supplied. The spindle may rotate slightly before the spindle lock fully engages. Remove the locking flange only. Clean the flanges and spindle prior to fitting any accessory. If the rear flange is removed for cleaning, ensure it locates correctly on the spindle flats when refitting and does not spin freely. When fitting the appropriate accessory please refer to (Fig.3) for specific details on the locking flange correct orientation as applicable. Securely tighten the locking flange clockwise using the disc changing spanner while holding down the spindle lock 3. Note: When using wire cup brushes the locking flange is not required due to the design of the brushes. When fitted check the accessory is correct and, importantly fully secure on the spindle.

A Warning! Never press the spindle lock button ♡ while the spindle is in motion.

FIG. 5 7.

BASIC ANGLE GRINDER OPERATIONS

7.1 ON/OFF SWITCH

Push switch forward to START the grinder, the back of switch lifts and locks in position. TO STOP the grinder push the back half of switch down to release the lock.

To prevent accidental starting, ensure the switch lock is disengaged prior to connection to the power supply. A Warning! Do not set the machine down until the spindle has completely stopped. Note: During use, keep clothing out of the line of any sparks formed. Sparks from metal grinding can set fire to many types of clothing after a short time. The risk is less if your outer clothing is made of flame retardant treated cotton.

7.2 GRINDING –

When performing grinding operations maintain an angle of approximately 30° between the work surface and the disc face. Only use abrasives specifically designed for this task.

FIG. 4

-9

7.3 CUTTING

Important legal information: Cutting operations should only be attempted with the “cutting guard fitted to this grinder. Please contact Draper Tools for further information

on how to purchase this optional accessory. – This guard must be fitted for your safety. – When performing cutting-off operations do not

incline the machine as this can lead to the abrasive wheel becoming jammed, damaged or excessively and abnormally worn. Only use abrasives specifically designed for this task.

covering labour is 36 months from the date of purchase except where tools are hired out when the warranty period is 90 days from the date of purchase. The warranty is extended to 24 months for parts only. This warranty does not apply to any consumable parts, any type of battery or normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorized Draper warranty repair agent. Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly. This warranty applies in lieu of any other warranty expressed or implied and variations of its terms are not authorized. Your Draper warranty is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the warranty period. Please note that this warranty is an additional benefit and does not affect your statutory rights. Draper Tools Limited.

A Warning! As the abrasive wheel wears during use, its diameter reduces. This reduces the peripheral speed and the machine’s efficiency. This results in increased load on the grinding machine which if continued will damage the motor. Ensure that the diameter of the wheel is within 25% of its original size. Important: Excessive pressure on the machine does not result in a higher abrasive efficiency. Excessive pressure increases wear and tear on the accessory and will damage the angle grinder which is not covered under the warranty.

8. MAINTENANCE

8.1 MAINTENANCE

Regular inspection and cleaning reduces the necessity for maintenance operations and will keep your tool in good working condition. The motor must be correctly ventilated during tool operation. Avoid blocking the air inlets and vacuum the ventilation slots regularly.

9. WARRANTY

9.1 WARRANTY

Draper tools have been carefully tested and inspected * Waste Electrical & Electronic Equipment. before shipment and are guaranteed to be free from defective materials and workmanship. Should the tool develop a fault, please return the complete tool to your nearest distributor or contact: Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, S053 1YF. England.

10. DISPOSAL

10.1 DISPOSAL

– At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations.
– Contact your local authority for details of collection schemes in your area. In all circumstances:

• Do not dispose of power tools with domestic waste.
• Do not incinerate.
• Do not dispose of WEEE* as unsorted municipal waste.

Telephone Sales Desk: +44 (0)23 8049 4333 or: Product Helpline +44 (0)23 8049 4344. A proof of purchase must be provided. If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This warranty period

SELON

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