Traulsen G20012 2 Section Reach-In Refrigerator Owner’s Manual
- June 6, 2024
- Traulsen
Table of Contents
- THE SERIAL TAG
- RECEIPT INSPECTION
- INSTALLATION
- INSTALLATION (continued)
- OPERATION
- OPERATION (continued)
- CARE & MAINTENANCE
- CARE & MAINTENANCE (continued)
- CONTROL BASICS
- CONTROL BASICS (continued)
- TROUBLESHOOTING
- STAINLESS STEEL OVERVIEW
- STAINLESS STEEL OVERVIEW (continued)
- SERVICE AND WARRANTY
- SERVICE AND WARRANTY (continued)
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
OWNER’S MANUAL
Instructions for the installation, operation
and maintenance of all Traulsen:
R & A Series Reach-In & Roll-In Refrigerators
R & A Series Pass-Thru & Roll-Thru Refrigerators
R & A Series Reach-In & Roll-In Freezers
R & A Series Reach-In Refrigerator/Freezers
R & A Series Reach-In & Roll-In Hot Food Cabinets
R & A Series Pass-Thru & Roll-Thru Hot Food Cabinets
*Please Note: This manual is intended for use with the above-referenced equipment manufactured after April 01, 2019. To obtain a copy of the correct Owner’s Manual to support the same products manufactured prior to this date, please contact Traulsen Service at 800-825-8220.
THE SERIAL TAG
I. a – SERIAL TAG & LOCATION
The serial tag is a permanently affixed label on which is recorded vital
electrical and refrigeration data about your Traulsen product, as well as the
model and serial number. This tag is located in the upper right interior
compartment on all reach-in/pass-thru and roll-in/roll-thru refrigerators,
freezers,s, and dual-temp models. For hot food models, this tag is located on
the top of the unit behind the louvers to protect it from the heat.
I. b – READING THE SERIAL TAG
- Model = The model # of your Traulsen unit
- (S/N) Serial Number = The permanent ID# of your Traulsen unit
- Refrigerant SYS1 = System 1 Refrigerant type used and refrigerant charge
- Design Pressure = System 1 High and Low Pressure
- Refrigerant SYS2 = System 2 Refrigerant type used and refrigerant charge
- Design Pressure = System 2 High and Low Pressure
- Volts = Voltage
- Hz = Cycle
- Total Current = Maximum amp draw
- Min Circuit Amps = Minimum circuit ampacity
- Agency Labels = Designates agency listings Consult the factory or unit data plate for approval information.
- Components = Component Ratings
4401 Blue Mound Rd.
Ft. Worth, TX 76106
800-825-8220
MODEL:|
---|---
S/N:|
http://www.traulsen.com/Service- Parts/insideunit
REFRIGERANT
SYS1 (REFM):|
Hi Press. (PRESH):|
Lo Press. (PRESL):|
SYS2 (REFA):|
Hi Press. (PRESH):|
Lo Press. (PRESL):|
Input Power (ELIN) – FOR INDOOR USE ONLY
(Symbol 1)
(Alt Safety / Other1)| (Symbol 2)
Alt. San / Other 2)| (Symbol 3)
(Alt. En. / Other 3)| (Symbol 4)
(WEEE)
---|---|---|---
(Symbol 5)
(Safety)| (Symbol 6)
(Sanitation)| (Symbol 7)
(Energy)| (Symbol 8)
(Customer QR
Code / Other 4)
Device/Part Number: PartNum| (UL/NSF Notes)
---|---
COMPONENTS
COMP AMPS:| | EVAP FAN AMPS:|
COND FAN AMPS:| | LIGHT WATTS:|
DEF HTR AMPS:| | CTRL AMPS:|
DOOR HTR AMPS:| | MIN AMPS:|
MAX AMPS:| | 370-60297-00 REV.A 11/20/14
RECEIPT INSPECTION
II. a – RECEIPT INSPECTION
All Traulsen products are factory tested for performance and are free from
defects when shipped. The utmost care has been taken in crating this product
to protect against damage in transit. All interior fittings have been
carefully secured and the legs or casters are boxed and strapped inside to
prevent damage. Door keys will be attached to the handle with a nylon strap.
The handle is protected by easily removable nylon netting. Carefully inspect
your Traulsen unit for damage during delivery. If damage is detected, you
should save all crating materials and make a note on the carrier’s Bill of
Lading describing the damage. A freight claim should be filed immediately. If
damage is subsequently noted during or immediately after installation, contact
the respective carrier
and file a freight claim. Under no condition may a damaged unit be returned to
Traulsen without first obtaining written permission (return authorization).
You may contact Traulsen customer care at
800-825-8220.
Some models may use R-290 (Propane)as a refrigerant. If the flammable refrigerant is present, follow instructions as labeled on the unit. Proper care must be taken to avoid any damage to the refrigeration system including refrigerant tubing, condenser, evaporator coils during handling, moving, installation, and cleaning as it may cause risk of fire or explosion. If damaged, the unit must be moved to a well-ventilated area away from any sources of ignition. Further service and repair must be performed by qualified refrigeration technicians familiar with applicable safety standards for flammable refrigerants. Technicians must use appropriate personal protective equipment and follow applicable safety precautions to avoid the risk of fire or explosion.
INSTALLATION
III. a – LOCATION
Select a proper location for your Traulsen unit, away from extreme heat or
cold. Allow enough clearance between the unit and the sidewall in order to
make use of the door stay open feature at 120° (self-closing feature operates
up to 90°). The door(s) must be able to open a minimum of 90° in order to make
use of the maximum clear door width available.
III. b – PACKAGING
All Traulsen units are shipped from the factory bolted to a sturdy wooden
pallet and packaged in a durable cardboard container. The carton is attached
to the wooden skid with the use of large staples. These should first be
INSTALLATION (continued)
III. b – PACKAGING (cont’d)
removed to avoid scratching the unit when lifting off the crate. Most exterior
stainless steel surfaces have a protective vinyl covering to prevent
scratching during manufacturing, shipping, and installation. After the unit is
installed in place of service, remove and discard the covering from all
surfaces. To remove the wooden pallet, first if, at all possible, we suggest
that the cabinet remain bolted to the pallet during all transportation to the
point of the final installation. The bolts can then be removed with a 3/4”
socket wrench. Avoid laying the unit on its front, side, or back for removal
of the pallet.
NOTE: DO NOT LAY THE UNIT ON ITS SIDE DURING TRANSPORTATION OR
INSTALLATION.
Roll-thru models also include special interior wood bracing, intended to
protect the cabinet during shipment. This bracing should under no
circumstances be removed prior to the unit being installed in its final
location.
Read and review these instructions, in their entirety, BEFORE attempting to disassemble and remove the interior bracing. If either of the diagonal or upper ceiling braces are dropped, they could cause personal injury or damage to the equipment. To disassemble the bracing, first, open the doors and carefully remove the banding that holds the two diagonal braces together.
The diagonal braces will now be loose and can fall out of position and possibly permit the ceiling corner brace to fall. Carefully remove one diagonal brace while supporting the ceiling corner brace, so that it does not fall (see figure 1). Next, remove the ceiling brace, the remaining diagonal brace, and lastly the floor brace – then discard. Repeat as necessary for each section of the unit.
III. c – INSTALLING LEGS OR CASTERS
6” High stainless steel legs are supplied standard for all Traulsen reach-in
and pass-thru units. Casters in lieu of legs are available as an optional
accessory for the same models. These are shipped from the factory packed
inside a cardboard box which is strapped to one of the shelves. Remove the
nylon strap and open the box, it should contain either four (4) legs or four
(4) casters and sixteen (16) bolts.
THE CABINET MUST BE BLOCKED AND STABLE BEFORE INSTALLING LEGS OR CASTERS.
To install the legs or casters, first, raise and block the reachin a minimum
of 7” from the floor. For installing legs, thread the legs into the threaded
holes on the bottom of the cabinet (see figure 2). Be certain that all legs
are tightly secured (legs and casters should be tightened to 300
inches/pounds, max). When the unit is set in its final position, it is
important for proper operation that the unit be level. The legs are adjustable
for this purpose; turn the bottom of the leg counter-clockwise to raise it,
clockwise to lower it. Level the unit from front to back as well as side to
side in this manner, using a level placed in the bottom of the cabinet.
Please note that Traulsen units are not designed to be moved while on legs. If the unit requires moving, a pallet jack or forklift should be used to prevent damage. For installing casters, the casters are “plate” type and require the use of four (4) bolts each to secure them firmly to the cabinet bottom at each corner (see figure 3). The caster bolts are tightened using a 1/2” socket wrench.
III. d – SHELF PINS
The unit is supplied with shelves and shelf pins installed. Check all shelf
pins to assure they are tightened down as they may have come loose during
shipping. Rotate the pins clockwise until they are secured against the side of
the cabinet.
III. e – ROLL-IN MODEL INSTALLATION
Roll-in cabinets set on the floor require the floor area to be flat and level.
In addition, after the cabinet is set in place, the sealant should be used
around the perimeter of the base to comply with National Sanitation Foundation
requirements (see figure 4). After sealing the unit, the enclosed ramp should
then be installed.
SEALING THE BASE OF ROLL-IN MODELS
A sealant must be used around the perimeter of the base of cabinet as shown to
fully comply with sanitary requirements. A recommended sealant is Dow
Corning Silastic RTV
A stainless steel threshold ramp(s) is included to facilitate roll-in racks. It is shipped wrapped in brown paper and secured to the rack guides inside the cabinet. To secure it in place, remove the two thumb screws in the breaker strip near the bottom door opening. Next, loosen the thumbscrews located along the floor at the threshold. Place the ramp(s) on top of the loosened thumb screws and secure tabs on each end to breaker strips with thumb screws previously removed. After installing the ramp(s), it too should be sealed to the floor. Bumper strips are secured to the back of roll-in models with thumbscrews. Loosen these and make them finger tight to conform with the requirements of the National Sanitation Foundation (NSF).
III. f – ATTACHING DOUBLE DEPTH UNITS TOGETHER
Double-depth roll-in/roll-thru units are shipped as two separate components
which must be attached together at the Jobsite. To accomplish this, first,
place the front and rear cabinets in close proximity to each other being
careful to align the drain from the front of the rear unit to the drain of the
front unit. It will be necessary to level both units together at this time.
I II. f – ATTACHING DOUBLE DEPTH UNITS TOGETHER (cont)
Next, using two pipe clamps, pull the units together (see figure 5). Install
the covers over the gap formed between the units From inside the cabinets,
using the screws provided, install the breaker strips using the strip as a
template.
Using two pipe clamps, pull the two units together and use the screws
provided. Align the breaker strips as a template for the screw pattern inside
and
outside the cabinet.
III. g – INSTALLING THE CONDENSATE EVAPORATOR
A condensate evaporator is normally supplied on all self-contained models
(remote models require the provision of either a floor drain or an optional
condensate evaporator). On those models supplied with a top-mounted evaporator
coil compartment, the condensate evaporator is also secured to the top of the
cabinet. Check that the condensate pan is properly located underneath the
drain tube.
NOTE: Some models, such as single section dual-temperature
refrigerators/freezers are supplied with a bottom-mounted condensate
evaporator. This is shipped in a cardboard carton secured to the cabinet
interior and must be PROPERLY installed prior to use (see instructions
supplied with the condensate evaporator).
- After the cabinet has been uncrated and the legs/casters attached, you must install the bottom-mounted condensate evaporator.
- Locate the four (4) holes on the exterior bottom towards the rear of the cabinet.
- Using the provided 10-32 screws, attach the mounting rails to the bottom, (the folded flange is to be turned up and be towards the drain line).
- Slide condensate pan into the mounting rails.
- Screw the “U-Trap” onto the drain line located on the rear of the cabinet.
III. g – INSTALLING THE CONDENSATE EVAPORATOR (cont’d)
6. Screw the drain extension into the “U-Trap”.
NOTE: The use of the “U-TRAP” supplied is required. Failure to use this
component may allow cold air to migrate down the drain line, resulting in
condensation on the rear of the cabinet.
A remote model is normally supplied configured for condensate to be run to a
floor drain unless purchased with a condensate evaporator. The installer is
responsible for making the required extension to the floor drain in accordance
with good practice and local regulations.
III. h – REMOTE INSTALLATION
Remote models are supplied without compressors, solenoid valves, etc. The
correct voltage, amp listing, and refrigerant are listed on the unit’s serial
tag. It is the responsibility of the installer to specify and supply the
correct size compressor(s) based upon this information and on-site
requirements. Refrigerant line installation must be done in accordance with
good practice and local regulations. See section “III. g” for information
concerning condensate removal for remote models.
III. i – CORD & PLUG
Most self-contained models are supplied with a cord & plug attached. It is
shipped coiled at the top of the cabinet, secured by a nylon strap. For your
safety and protection, all units supplied with a cord and plug include a
special three-prong grounding plug on the service cord. Select only a
dedicated electrical outlet with a grounding plug for a power source.
NOTE: Do not under any circumstances, cut or remove the round grounding
prong from the plug, or use an extension cord.
III. j – POWER SUPPLY
The supply voltage should be checked prior to connection to be certain that
proper voltage for the cabinet wiring is available (refer to the serial tag to
determine the correct unit voltage). Make connections in accordance with local
electrical codes. Use qualified electricians. Use of a separate, dedicated
circuit is required. Size wiring to handle indicated load and provide
necessary overcurrent protector in a circuit (see amperage requirements on the
unit’s serial tag).
III. k – WIRING DIAGRAM
Refer to the wiring diagram for any service work performed on the unit. Should
you require one, please contact Traulsen Service at
800-825-8220, and provide the model and
a serial number of the unit involved.
III. i – CLEARANCE
In order to assure optimum performance, the condensing unit of your Traulsen
unit MUST have an adequate supply of air for cooling purposes. Therefore, the
operating location must either have a minimum of 12” clearance overhead of the
condensing unit or allow for unrestricted airflow at the back of the unit.
Clearance of at least 12” above is required in order to perform certain
maintenance tasks.
OPERATION
IV. a – REFRIGERATORS
Neither refrigerators nor freezers require manual defrosting. During normal
operation, a refrigerator continuously circulates cool air (35°F to 38°F)
across the evaporator coil. A defrost cycle occurs every 8 hours to melt any
frost which may have accumulated on the coil. The control will display the
cabinet temperature when the defrost started and activate a LED with the
defrost symbol on the controlled display.
IV. b – FREEZERS
During normal operation, a freezer continuously circulates below freezing
cabinet air across the evaporator coil. The coil requires periodic defrosting
for proper operation. This is accomplished by an automatic, time activated,
temperature/time terminated, defrost program. The controller is preset at the
factory for six equally spaced defrost cycles within each 24-hour period. At
the start of a freezer defrost cycle, both the compressor and evaporator fans
are OFF.
OPERATION (continued)
V. b – FREEZERS (cont’d)
The control will display the cabinet temperature when the defrost started and
activate a LED with the defrost symbol on the display (see figure 7). The
electric heater (attached to the coil) is energized. When a temperature sensor
affixed to the coil senses 45°F (models with electric defrost), the coil is
fully defrosted and the compressor operation is resumed, defrost heaters are
automatically turned off. The coil fans are delayed from starting at the
termination of a defrost cycle. Fan operation is automatically resumed, or
they can also be started by a time or temp delay (whichever comes first). In
case of temp delay, it uses the same coil sensor and starts at 32°F. The total
refrigeration system operation is then resumed.
During freezer defrost operation, heat is confined to the coil enclosure to prevent any significant rise in temperature within the food zone. The fan delay controls function upon the termination of a defrost cycle is two-fold. First, to prevent blowing warm air into the food storage area. Second, to prevent any condensation on the defrost coil from being blown into the food storage area. The Smart Control is set from the factory to terminate defrost at 30 minutes in the event of a sensor failure. This setting should never be tampered with, without first consulting the factory.
IV. c – HOT FOOD CABINETS
Hot food cabinet operation is governed by the Smart Control, which controls
the ON/OFF operation of the strip heaters. The control can be set to maintain
any operational temperature between 130 – 180° F (in 1°F increments) Hot food
cabinets are delivered from the factory with the control set to the “OFF”
position. Follow the instructions in section “VI. f” to get started.
NOTE: A vent is included at the top of all hot food cabinets. The vent
opening is factory set and secured for the best position. Be certain to make
sure this vent is kept free of any obstruction.
CARE & MAINTENANCE
V. a – CLEANING THE CONDENSER
DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS OF THE UNIT
The most important thing you can do to ensure a long, reliable service life for your Traulsen is to regularly clean the condenser coil. The condensing unit requires regularly scheduled cleaning to keep the finned condenser clean of lint and dust accumulation. Keeping the condenser clean allows the cabinet to operate more efficiently and use less energy. To clean the condenser, first, disconnect electrical power to the cabinet and lift up the front louver assembly. To lift this, remove the two screws located on both sides at the bottom of the louver assembly (see figure 8).
Once the screws are removed, the panel can be pivoted upwards allowing full access to the front-facing condenser (see figure 9).
Vacuum or brush any dirt, lint, or dust from the finned condenser coil, the compressor, and other cooling system parts (see figure 10). If significant dirt is clogging the condenser fins, use compressed air to blow this clear. Lower louver assembly and replace the screws to hold it in place.
V. a – CLEANING THE CONDENSER (cont’d)
Some Traulsen models come with a StayClear™ Condenser Coil with a finless
design. The StayClear Condenser does not require regularly scheduled cleanings
but should be cleaned every 6 months or when the finless condenser coil
presents a certain level of obstruction of significant dirt on the tubing.
If StayClear Condenser requires cleaning, follow the same steps for cleaning
the finned condenser.
V. b – GASKET REPLACEMENT
To remove the gasket to be replaced, grasp it firmly by one corner and pull it
out. Before attempting to install a new gasket, both the unit and the gasket
itself must be at room temperature. Insert the four corners first by using a
rubber mallet (or hammer with a block of wood). After the corners are properly
inserted, work your way towards the center from both ends by gently hitting
with a mallet until the gasket is completely seated in place (see figure 11
for proper gasket placement).
NOTE: The gasket may appear too large, but if it is installed as
indicated above it will slip into place.
V. c – CLEANING THE EXTERIOR
Exterior stainless steel should be cleaned with warm water, mild soap, and a
soft cloth. Apply with a dampened cloth and wipe in the direction of the metal
grain. Avoid the use of strong detergents and gritty, abrasive cleaners as
they may tend to mar and scratch the surface. Do NOT use cleaners containing
chlorine, this may promote corrosion of the stainless steel. Care should also
be taken to avoid splashing the unit with water, containing chlorinated
cleansers, when mopping the floor around the unit. For stubborn odor spills,
use baking soda and water (mixed to a 1 TBSP baking soda to 1-pint water
ratio).
CARE & MAINTENANCE (continued)
V. d – CLEANING THE INTERIOR
For cleaning both stainless steel and anodized aluminum interiors, the use of
baking soda as described in section “V. c” is recommended. Use on breaker
strips as well as door gaskets. All interior fittings are removable without
tools to facilitate cleaning.
V. e – ADJUSTING THE SHELVES
For shelves mounted on pins, first, select the desired location and remove the
white plastic covers in the interior back and sides by rotating them
counterclockwise. Remove the shelf pins by rotating them counterclockwise.
Install the pins in the desired location by rotating clockwise. Make sure the
pin is securely tightened down. Do not overtighten. Slide the shelf into its
new position, and replace the white plastic covers into the holes vacated by
the shelf pins.
V. f – REPLACING THE LIGHT BULB
All Traulsen R & A Series models are supplied with LED lighting with the
exception of heated units. Optional tube-style display lighting is available
(except for sliding glass door models for which fluorescent lights are
supplied standard). The standard LED bulb is a 115 or 230 volt / 4-watt, T-6
intermediate clear refrigerator lamp. It is mounted at the top front of the
cabinet at the center and is located behind a plastic light cover on the
refrigerator and freezer model. Heated units
(RHF/AHF/RIH/AIH/RDH/ADH/RIDH/AIDH) are equipped with a 115 or 230 volt /
25-watt, T-6 incandescent bulbs. LEDs have not evolved enough yet to take the
heat. This bulb is shatterproof because these models do not include a plastic
light cover. To replace the bulb, first, remove the light cover (if so
equipped). This can be accomplished by squeezing it together on both sides
until it comes free. Replace the light bulb, then squeeze both sides of the
light cover together and replace in its original position.
CONTROL BASICS
VI. a – CONTROL DISPLAY
Your new Traulsen Refrigerator, Freezer, or Hot Food cabinet is equipped with
state-of-the-art electronic control, which precisely regulates the operation
and provides alarms when problems occur. It is supplied from the factory
completely ready for use and requires no adjustment (except Hot Food units
which are set in the “OFF” position).
On the Left Side of the display, there are four icons that reflect the status of the compressor, fans, defrost, and alarms. At the center of the display is a Text Display that shows the Cabinet Temperature. It will also be used to access the Control Settings. Below the display are four tactile buttons used to access the control menu system.
Status Symbols
STATUS SYMBOL | DESCRIPTION |
---|---|
Compressor Status / Heater Status | |
Fan Status | |
Defrost Status | |
Alarm/Door Open |
Table 1
Push Button Symbols
BUTTON SYMBOL | DESCRIPTION |
---|---|
Escape / Back / Cancel Key | |
Minus (-) / Previous Key | |
Plus (+) / Next Key | |
Enter / Modify Key |
IMPORTANT NOTE : While accessing the Controller Menu, two-line, small font text messages will be displayed. In this document, two-line messages are denoted as follows, “TopLine, BottomLine”. For example, the text displayed in the image below is denoted as follows, “Submenu 1/5, Sensor Readings”.
VI. b – CHANGE THE SETPOINT
The setpoint of the unit can be changed by following the steps below:
- While the cabinet temperature is displayed (home screen), press the Enter / Modify Key(↵). “SubMenu 1/5, Sensor Readings” will display.
- Push the Plus(+) or Minus(-) Key to navigate the submenu system until, “SubMenu 2/5, Settings” displays.
- Push the Enter/Modify Key(↵), “Enter Password, 0” will display.
- Push Enter/Modify Key(↵) two times, to view the setpoint. If the unit has a setpoint of 36,” TempCabSP, 36” will display.
- Push the Enter/Modify Key(↵), the control will now enter edit mode.
- Push the Plus(+) or Minus(-) Key to change the setpoint to the desired number.
- Push Enter/Modify Key(↵) once to register the new value.
- Push Enter/Modify Key(↵) again to confirm the change. The new setpoint will now display.
- Push the Escape/Back/Cancel Key(x) twice to exit the submenu system. The cabinet temperature will display
CONTROL BASICS (continued)
VI. c – INITIATE A DEFROST
All Traulsen units are set up to defrost automatically. If necessary, the user
may manually initiate a defrost:
- While the cabinet temperature is displayed (home screen), press the Enter/Modify Key(↵). “SubMenu 1/5, Sensor Readings” will display.
- Push the Plus(+) or Minus(-) Key to navigate the submenu system until, “SubMenu 3/5, Start Defrost” displays.
- Push the Enter/Modify Key(↵) twice to start defrosting. The display will return to the home screen, and the defrost icon will light up. The unit will terminate defrost automatically without user intervention.
VIII. d – CHANGE TIME BETWEEN DEFROST CYCLES
- While the cabinet temperature is displayed (home screen), press the Enter/Modify Key(↵). “SubMenu 1/5, Sensor Readings” will display.
- Push the Plus(+) or Minus(-) Key to navigate the submenu system until, “SubMenu 2/5, Settings” displays.
- Push the Enter/Modify Key(↵), “Enter Password, 0” will display.
- Push the Plus(+) or Minus(-) Key to set the number to 5, then push the Enter/Modify Key(↵).
- Push Plus(+) or Minus(-) Key to set the second number to 5, then push the Enter/Modify Key(↵).
- Push the Plus(+) or Minus(-) Key to set the third number to 5, then push the Enter/Modify Key(↵) (The password is 555).
- Push the Enter/Modify Key(↵) again, to enter the Settings Menu. “TempCabSP” will display.
- Push the Plus(+) or Minus(-) Key to navigate the Settings submenu system until, “DefrostInterval, 08:00:00” displays.
- Push the Enter/Modify Key(↵), the control will now enter edit mode. The “hh” (hour) digits will start blinking.
- Push the Plus(+) or Minus(-) Key to adjust the “hh” digit and push the Enter/Modify Key(↵) once to register the new value.
- The “mm” (minutes) digits will now start blinking. Push the Plus(+) or Minus(-) Key to adjust the “mm” digit and push Enter/Modify Key(↵) once to register the new value.
- The “ss” (seconds) digits will now start blinking. Push the Plus(+) or Minus(-) Key to adjust the “ss” digit and push Enter/Modify Key(↵) once to register the new value.
- Push the Enter/Modify Key(↵) again to confirm the change. The new setting will now display.
- Push the Escape/Back/Cancel Key(x) twice to exit the submenu system.
VI. e – ACCESS POWER FAILURE DATA
- While the cabinet temperature is displayed (home screen), press the Enter/Modify Key(↵). “SubMenu 1/5, Sensor Readings” will display.
- Push the Plus(+) or Minus(-) Key to navigate the submenu system until, “SubMenu 4/5, Alarms” displays.
- Push the Enter/Modify Key(↵) to navigate the alarm menu board.
- Push the Plus(+) or Minus(-) Key to navigate to parameter “Timeofpowerdown”. Here the user will see the time duration the unit was powered down.
- Push the Plus(+) or Minus(-) Key to navigate to parameter TempCabAtPowerUp”. Here the user will view the temperature recorded at the moment power was restored to the unit. This will be the warmest temperature during a power loss event.
- To clear the alarm, push the Enter/Modify Key(↵) again and use the Plus(+) or Minus(-) Key to navigate to the parameter “PowerFailAlarm”. The parameter will display “Alarm”. Push Enter/Modify Key(↵) twice to clear the alarm so the parameter displays “Normal”.
- Push the Escape/Back/Cancel Key(x) twice to exit the submenu system.
NOTE: You can use the Plus(+) or Minus(-) Key in a similar fashion to review the status of other alarms while on step 5. For a list of alarms and other parameters please see section “Vi. h”.
VI. f – TURN UNIT OFF/ON (Hot Food Cabinets Only)
- To turn OFF the Hot Food unit, press the Escape/Back/Cancel Key(x) until nothing is displayed on the screen. Push any key to turn the unit back ON.
VI. g – CHANGE FAHRENHEIT (°F) TO CELSIUS (°C)
- While the cabinet temperature is displayed (home screen), press the Enter/Modify Key(↵). “SubMenu 1/5, Sensor Readings” will display.
- Push the Plus(+) or Minus(-) Key to navigate the submenu system until, “SubMenu 2/5, Settings” displays. Push the Enter/Modify Key(↵), “Enter Password, 0” will display.
- Push the Plus(+) or Minus(-) Key to set the number to 5, then push the Enter/Modify Key(↵).
- Push Plus(+) or Minus(-) Key to set the second number to 5, then push the Enter/Modify Key(↵).
- Push the Plus(+) or Minus(-) Key to set the third number to 5, then push the Enter/Modify Key(↵). (The password is 555).
- Push the Enter/Modify Key(↵) again, to enter the Settings Menu. “TempCabSP” will display.
- Push the Plus(+) or Minus(-) Key to navigate the Settings submenu system until, “TempUnits” displays.
- Push the Enter/Modify Key(↵), the control will now enter edit mode and “+/-, ToSelect” will display.
- Push the Plus(+) or Minus(-) Key to select “DegF” for Fahrenheit or “DegC” for Celsius and push the Enter/ Modify Key(↵) once to register the new value.
- Push the Enter/Modify Key(↵) again to confirm the change.
- Push the Escape/Back/Cancel Key(x) twice to exit the submenu system.
VI. h – PARAMETER QUICK REFERENCE CHART
| PARAMETER| SUBMENU| PASSWORD| DATA
---|---|---|---|---
COMMONLY REFERENCED| TempCab| Sensor Readings| N/A| Cabinet Temperature
TempEvap| Sensor Readings| N/A| Evaporator Coil Temperature
TempLiqLine| Sensor Readings| N/A| Liquid Line Temperature
TempCabSp| Settings| 555| Temperature Setpoint
TempCabSPDiff| Settings| 555| Cabinet Temperature Differential
CabFanMode| Settings| 555| Fan Mode
DefrostSP| Settings| 555| Defrost Setpoint
DefrostMode| Settings| 555| Defrost Mode
Defrostlnterval| Settings| 555| Interval between Defrosts
SerialNumber| Settings| 555| EOL: Serial Number
ALARMS| TempCabAtPowerUp| Alarms| N/A| Temperature recorded at the
moment power returned
Time0fPowerDown| Alarms| N/A| Time recorded at the moment of power failure
Time0fPowerUp| Alarms| N/A| Time recorded at the moment power returned
PFDuration| Alarms| N/A| Duration of power failure
PowerFailAlarm| Alarms| N/A| Power failure alarm status:
– “Alarm” indicates a power failure
– “Normal” indicates alarm has been cleared by the user
TempCabAlarm| Alarms| N/A| Cabinet Temperature Alarm Status
TempEvapAlarm| Alarms| N/A| Evaporator Temperaure Alarm Status
TempLiqLineAlarm| Alarms| N/A| Liquid Line Temperature Alarm Status
LiqUneSDAlarm| Alarms| N/A| Liquid Line Shutdown Status
EvapSDAlarm| Alarms| N/A| Evaporator Shutdown Status
TROUBLESHOOTING
VII. a -TROUBLESHOOTING GUIDE
FIND YOUR PROBLEM HERE | REMEDY |
---|---|
1. Condensing unit fails to start. | a. Check if the cord & plug has been |
disconnected.
b. Check the control temperature setting.
2. Condensing unit operates for prolonged periods or continuously.| a. Are
doors closing properly?
b. Dirty condenser or filter. Clean properly.
c. Evaporator coil iced. Needs to defrost. See instructions for setting a
manual to defrost cycle on section Vit.
3. Food compartment is too warm.| a. Check door(s) and gasket(s) for proper
seal
b. Perhaps a large quantity of warm food has recently been added or the door
was kept open for a long period of time, in both cases, allow adequate time
for the cabinet to recover its normal operating temperature.
c. Control setting too high, readjust per instructions on section VI.b.
d. Check that condensing coil is clean.
e. Ensure the product is properly loaded and is not blocking the airflow.
4. Food compartment is too cold.| a. Perhaps a large quantity of very cold
or frozen food has recently been added. Allow adequate time for the cabinet to
recover its normal operating temperature.
b. Adjust the control to a warmer setting, see section VI.b.
5. Condensation on the exterior surface.| a. Check door alignment and
gaskets for proper seal.
b. Condensation on the exterior surface of the unit is perfectly normal during
periods of high humidity.
6. Compressor hums but does not start.| a. Call for service.
7. Door open icon is continually illuminated.| a. Door open, close door.
b. Faulty door switch, replace the door switch.
8. Door open icon does not illuminate.| a. Faulty door switch, replace the
door switch
9. Evaporator fans not operating| a. Defrost cycle in progress (freezers
only).
b. Other, contact service.
10. No power to the unit| a.Check if the cord & plug has been disconnected.
b.Check power supply breaker.
STAINLESS STEEL OVERVIEW
VIII. a – INTRODUCTION
All Traulsen R & A Series Refrigerator, Freezer, Dual-Temp, and Heated Cabinet
models are constructed with a high quality 430 series, 20 gauge stainless
steel exterior finish (front, sides, and doors). The interior finish on these
same R-Series models is constructed using 300 series stainless steel
(anodized aluminum is used for A-Series). The stainless steel finish on
Traulsen R & A Series should
retain its appearance throughout the product’s usable lifetime. However, some
care is required to maintain this appearance. The following paragraphs will
provide a guideline on proper care of the exterior/interior finish, as well as
some suggestions on how to repair a finish that has been marred due to adverse
environmental conditions or improper Jobsite care.
VIII. b – STAINLESS STEEL, HOW IT WORKS
The process by which stainless steel retains its appearance is a result of its
type of metal alloy. Steel is a composite of metals combined in a specific
industrial process. Stainless steel contains a high percentage of chromium,
the addition of which provides both its appearance and a microscopic surface
layer protecting the steel underneath from corrosion. This external layer acts
as a barrier, preventing typical oxidation of the steel. Remove this barrier,
and the environment will eventually corrode the metal, marring its appearance.
VIII. c – CAUSES OF CORROSION
Corrosion to stainless steel can only be caused in one of four specific ways:
-
ABRASION
Abrasion can be caused during routine cleaning of the metal, either by use of an abrasive cleanser, or use of an abrasive device, such as a metal scouring pad. Abrasion can also be caused by contact with other hard surfaces, such as nearby equipment, walls, or tools. Special care should be taken to position your unit properly to prevent accidental dents and scratches. -
WATER
Water everywhere contains various deposits, or solids, which as the water dries or evaporates, can leave spots behind. The spots may eventually cause corrosion if not removed. -
CHEMICALS OR WATER CONTAINING CHLORIDES
Chlorides, such as those found in water or any cleaning materials are especially corrosive to stainless steel.Daily janitorial duties, such a floor mopping, can splash water containing chlorinated cleansers against the front and sides of a Traulsen refrigeration product, resulting in corrosion. Avoid the use of these on or around a Traulsen refrigeration product if at all possible. -
PROLONGED CONTACT WITH FOOD PRODUCT
Many food products, such as milk and carbonated sodas, contain acids that may damage the protective layer of stainless steel. All food and beverage spills should be cleaned up promptly to avoid possible stains and corrosion.
VIII. d – USING THE PROPER TOOLS
The use of proper cleaning materials will do much to prolong the appearance of
your Traulsen refrigeration product. We particularly encourage the use of
either plastic scouring pads or soft cloths for cleaning stainless steel. Soft
nylon scouring pads can also be used, however, care has to be used to ensure
that all scrubbing is done in the direction of the metals “GRAIN”. Because
metals are crystalline in nature when they are in a solid-state the individual
ions line up to form visible grain lines. Use of a soft nylon scouring pad in
a direction opposite of the grain will mar its luster. Always do so “PARALLEL”
to the grain. There are several types of tools that should NEVER BE USED when
cleaning stainless steel, these include:
- WIRE BRUSHES
- METAL SCOURING PADS
- SANDPAPER
- SCRAPERS & PUTTY KNIVES
Use of any of these tools will result in scratches or removal of the stainless steel’s protective layer, which will eventually lead to corrosion and rust.
VIII. e – USING THE RIGHT CLEANSER
Avoid all cleaning products containing chloride ingredients. Use of a cleanser
specifically designed for stainless steel is highly recommended. You may find
yourself in a situation
where you are uncertain if a particular cleaning product contains any
chlorides. If unsure, it’s probably best to just assume that it does and avoid
its use in cleaning a Traulsen
refrigeration product.
Also to be avoided are cleaning products which contain “QUATERNARY SALTS”.
These salts can literally attack the stainless steel’s protective layer,
leading to corrosion and pitting of the surface of the steel.
After cleaning, it is important to always rinse the cleaned area thoroughly
with cool, clean water (do not use hot water) and wipe completely dry using a
paper towel or soft absorbent cloth.
STAINLESS STEEL OVERVIEW (continued)
VIII. e – USING THE RIGHT CLEANSER (cont’d)
Use of cleaning products designed for use on stainless steel, in conjunction
with the proper tools, as outlined above will help retain the appearance of
your Traulsen refrigeration
product for years and years.
VIII. f – CLEANING SUMMARY – DO’S & DONT’S
To summarize the proper cleaning of Traulsen refrigeration products, always
follow the below guidelines.
DO use only cleaning products designed for stainless steel or cleaning
products that do not contain chlorides.
DO use only non-abrasive cleaning materials, such as soft cloths or
plastic scouring pads.
DO clean up food and beverage spills ASAP.
DO scrub only in the direction of the grain when using soft nylon
scouring pads.
DON’T use chlorinated cleaners or cleaners containing quaternary salts.
DON’T use abrasive cleaning materials or tools which can scratch the
stainless steel’s surface.
VIII. g – ACCIDENTAL CHLORIDE CONTACT
In the daily routine of a busy foodservice operation, your Traulsen
refrigeration products may occasionally come in contact with chlorinated
cleaners, such as when being splashed during mopping. Stain and corrosion
problems resulting from this can be avoided by prompt action to remove this
cleanser. Rinse the affected area(s) thoroughly with cool, clean water (do not
use hot water) and wipe completely dry using a paper towel or soft absorbent
cloth.
VIII. h – PROTECTING STAINLESS STEEL SURFACE
Occasional use of a commercial stainless steel polish, such as “Sheila Shine,”
will help protect the surface of stainless steel. Follow the directions on the
spray can for proper use.
VIII. i – RUST AFTER THE FACT
Although Traulsen strongly recommends proper care and cleaning of stainless
steel finishes in order to avoid rust and corrosion before it occurs, we
recognize that it may occur occasionally as a result of the causes described
in the section “VIII. c.”.
To remove small quantities of rust from the surface of stainless steel, it is
far preferable to deal with this when it first becomes visible. When rust
occurs, do not allow it to remain for any period of time, and remove it using
the following method:
VIII. i – RUST AFTER THE FACT (cont’d)
- Use a lightly abrasive compound (free of harmful chlorides), such as “Bon Ami,” on a soft cloth, to remove the rust. Care must be taken to rub this on the area of rust only in the direction of the stainless steel’s grain.
- Once the rust is removed, clean the affected area thoroughly with a stainless steel cleaner (see section VIII. e).
- Apply a preservative polish, such as “Sheila Shine,” to the affected area (see section VIII. h).
VIII. j – EXTREME RUST SITUATIONS
In the event that rust and corrosion were not dealt with promptly, more acute
situations can be remedied as follows:
NOTE: PROCEDURE REQUIRES USE OF AN ACID-BASED SOLUTION – USE OF
PROTECTIVE GLOVES AND EYEWEAR ARE REQUIRED BEFORE PROCEEDING.
-
In a clean spray bottle combine water with “Zep FS Lime Remover” to make 5 parts to 1 solution.
-
Apply this solution to the affected area with either a clean cloth or sponge.
-
After application, wipe the same area thoroughly clean with water only to remove any residue.
-
Once cleaned, apply a light coat of “Zep Restore” to the surface area. This will serve to preserve the metal and help prevent future rust from occurring.
-
Restore the remaining stainless steel surfaces to their original shine using “Zep Stainless Steel Polish.” Repeat steps one through five if necessary for stubborn rust and corrosion areas.
VIII. k – RESTORING THE PROTECTIVE LAYER
There are several products available on the market today which can actually
help restore the “PASSIVATION” of stainless steel. “PASSIVATION” refers to the
protective qualities of the non-reactive surface layer of stainless steel
which prevents oxidation. Contact your cleaning supplier for product
recommendations and more information.
SERVICE AND WARRANTY
IV. a – SERVICE INFORMATION
Before calling for service, please check the following:
- Is the electrical cord plugged in?
- Is the fuse OK or circuit breaker on?
- Clean condenser coil
- Is the power switch “ON”?
If after checking the above items and the unit is still not operating
properly, please contact an authorized Traulsen representative at 4401 Blue
Mound Road Fort Worth, TX 76106
800-825-8220.
Traulsen reserves the right to change specifications or discontinue models
without notice.
IV. b – SERVICE SUPPORT INFORMATION
To purchase replacement parts or to speak to service support for Traulsen
units please contact our Ft. Worth facility by phone at
800-825-8220 or fax to
817-740-6748 (parts) or
817-740-6757 (service).
Note: When calling for spare parts or service support, please make sure you have the model and a serial number of the unit available.
IV. c – WARRANTY REGISTRATION:
The warranties for your new Traulsen unit may be registered with us by
completing warranty information online, via our website
www.Traulsen.com. Click on the Service tab on
the home page. You may also register your product by calling us directly at
800-825-8220.
SERVICE AND WARRANTY (continued)
IV. d – WARRANTY STATEMENT
TRAULSEN EQUIPMENT WARRANTY
U.S. Domestic Warranty
For sales of Traulsen refrigeration equipment (“Equipment”) within the United
States, Traulsen warrants to the original purchaser of the Equipment
(“Purchaser”) that Traulsen will convey the Equipment free and clear of all
liens, security interests, and encumbrances created by, through or under
Traulsen. Traulsen further warrants that for a period of three (3) years from
the later of either (a) the date of delivery to the common carrier or (b) the
date of installation (the “Domestic Warranty Period”) but in no event, shall
the Domestic Warranty Period commence later than 3 months from the date of
delivery to the common carrier unless otherwise agreed upon by the parties in
writing, under normal use and given proper installation and maintenance as
determined by Traulsen, the Equipment: (a) will conform to the specifications
as provided by Traulsen (“Specifications”) and (b) will be free from
substantial defects in material and workmanship.
The warranty period for compressors shall extend for an additional two (2)
years beyond the Domestic Warranty Period. In the case of a nonconforming
compressor, Traulsen shall provide a replacement compressor; however, all
installation, recharging, and repair costs shall be the responsibility of the
Purchaser. In the case of a nonconforming part, the Purchaser must return the
part to Traulsen within 30 days from the date of repair. Failure to return a
claimed defective part to Traulsen within 30 days will waive the right to the
warranty claim.
Additionally, Traulsen provides a lifetime warranty on the housing of cam-lift
hinges and the workflow handles. In the case of a non-conforming housing for
cam-lift hinge or workflow handle, Traulsen shall provide a replacement part;
however, Purchaser shall be responsible for any other replacement costs,
including but not limited to installation and labor.
The Domestic Warranty does not apply to (a) consumable components or ordinary
wear items; (b) components that are removable without the use of tools
including but not limited to gaskets, shelf pins, and light bulbs; (c) use of
the Equipment components or parts not supplied by Traulsen or specified by
Traulsen in the Operator’s Manual as set forth on Traulsen’s website; or (d)
damage resulting from fire, water, burglary, accident, abuse, misuse, transit,
acts of God, terrorism, power surges, improper installation, or repairs or
installation by unauthorized third parties. Additionally, the Equipment is
intended only for commercial use and should not be used by consumers or
households or in any non-commercial application. This Domestic Warranty does
not apply to, and shall not cover, any Equipment that is installed or used in
any way in any residential or non-commercial application. No warranties,
express or implied, are provided to any residential, consumer, or non-
commercial purchaser or owner of the Equipment.
For Traulsen units purchased for use with a condenser provided by a third
party, this standard warranty will apply only to those components contained
within the unit to the point of connection of the refrigeration lines leading
to the third-party condenser.
In the event of a breach of the warranties set forth above (the “Domestic
Warranty”), Traulsen will, at Traulsen’s option and as Purchaser’s sole
remedy, repair or replace, including labor costs, any nonconforming Equipment,
provided that (a) during the Warranty Period Traulsen is promptly notified in
writing upon discovery of the nonconformance with a detailed explanation of
any alleged deficiencies; (b) Traulsen is given a reasonable opportunity to
investigate all claims, and (c) Traulsen’s examination of any alleged
defective part confirms such alleged deficiencies and that the deficiencies
were not caused by misuse, neglect, improper installation, unauthorized
alteration or repair or improper testing. Traulsen reserves the right to, at
its request, require Purchaser shall ship the alleged defective part to
Traulsen for inspection and confirmation of defect. No Equipment may be
returned without Traulsen’s approval.
Purchaser is solely responsible for determining if Equipment is fit for a
particular purpose and suitable for Purchaser’s application. Accordingly, and
due to the nature and manner of Traulsen’s Equipment, Traulsen is not
responsible for the results or consequences of use, misuse, or application of
its Equipment.
THIS DOMESTIC WARRANTY SETS FORTH THE EXTENT OF TRAULSEN’S LIABILITY FOR SALES
WITHIN THE UNITED STATES. EXCEPT AS SET FORTH ABOVE, TRAULSEN MAKES NO
WARRANTY OR REPRESENTATION OF ANY KIND, EXPRESS OR IMPLIED (INCLUDING NO
WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE). IN NO EVENT WILL
TRAULSEN’S LIABILITY IN CONNECTION WITH THE AGREEMENT OR SALE OF THE EQUIPMENT
EXCEED THE PURCHASE PRICE OF THE EQUIPMENT AS TO WHICH THE CLAIM IS MADE. IN
NO EVENT SHALL TRAULSEN BE LIABLE FOR ANY LOSS OF USE, LOSS OF PRODUCT, LOSS
OF PROFIT, OR ANY OTHER INDIRECT, INCIDENTAL, SPECIAL, OR CONSEQUENTIAL
DAMAGES RESULTING FROM THIS WARRANTY EVEN IF TRAULSEN HAS BEEN NOTIFIED OF THE
POSSIBILITY OF SUCH DAMAGES.
P/N 375-60359-00 (REV. B)
TRAULSEN 4401 BLUE MOUND RD. PHONE 1
800-825-8220 Website:
www.traulsen.com
FT. WORTH, TX 76106 FAX-MKTG. 1
817-624-4302
v. 100215
4401 Blue Mound Road Fort Worth, Texas 76106 (USA)
Phone: 800.825.8220 | Service Fax: 817.740.6757 | E-mail:
service@traulsen.com | Website:
traulsen.com
Form Number: TR35743 | Part Number: 375-60176-00 | Revision Date: 11-16-20
Hours of Operation: Monday – Friday 7:30 a.m. – 4:30 p.m. (CST)
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