Wolo EE100 Electronic Industrial Horn Instruction Guide
- October 27, 2023
- Wolo
Table of Contents
Wolo EE100 Electronic Industrial Horn
INTRODUCTION
Your purchase of a Wolo industrial horn is a perfect choice for your equipment
for both new and replacement requirements. Wolo’s products are manufactured
with the finest materials. Each horn is tested to ensure it meets all
manufacturing specifications, before it is packaged. If you need help
installing this product, our technicians are available to answer your
questions, Monday through Friday from 9AM to 4 PM EST by calling
1-888-550-HORN (4676).
IMPORTANT: The EE100 has an operating voltage range of 12-60 VDC; before
installing this horn make sure the voltage rating matches the vehicles
operating voltage and or horn system’s voltage. The EE100 will automatically
sense and adjust to any operating voltage within the range of 12-60 VDC.
There is no adjustment or setting that the installer has to make.
MOUNTING
Remove the factory horn, and install the EE100 in the same location. When possible face the horn downward to prevent dirt and water from entering into the horn. To secure the EE100 to the selected location drill a 5/8” hole. Place the bolt that is provided into the drilled hole and thread the nut/lock washer onto the bolt, two to three turns. Slide the horn onto the head of the bolt using the slotted track on the side of the EE100. Secure the horn to the vehicle by tightening the nut/lock washer.
WIRING
TWO (2) TERMINAL WIRING
(Replacement Installation, for vehicles that have an existing horn system)
- For vehicles where the factory horn wires are connected to two (2) horn terminals, simply transfer the factory horn wires to the power plug provided with the EE100, follow steps 3-6 below.
- The RED WIRE of the power plug provided is connected to the vehicle’s horn wire that is (+) positive.
- The BLACK WIRE of the power plug provided is connected to the vehicle’s horn wire that is (-) negative.
- Carefully inspect the horn wires before connecting them to the power plug so to ensure that they are clean and free of dirt and corrosion. IMPORTANT: Always make sure that a 3-amp inline fuse is used in the horn circuit to protect the vehicle, (fuse not included). Make sure all connections are taped and secured.
- Connect the plug to the EE100. The horn installation is complete and the horn is ready to be used.
ONE (1) TERMINAL WIRING
(Replacement Installation, for vehicles that have an existing horn system)
- For vehicles where the factory horn wire is connected to one (1) horn terminal, simply transfer the factory horn wire to the power plug provided with the EE100, follow steps 7-10 below.
- The RED WIRE of the power plug provided is connected to the vehicle’s horn wire that is (+) positive.
- The BLACK WIRE of the power plug provided is connected to ground, (-) negative, using any of the following locations: under any clean metal body bolt or the negative post of the battery. Always make sure the metal ground surface is free of paint, rust and oxidation.
- Carefully inspect the horn wire before connecting it to the power plug so to ensure that they are clean and free of dirt and corrosion. IMPORTANT: Always make sure that a 3-amp in-line fuse is used in the horn circuit to protect the vehicle, (fuse not included). Make sure all connections are taped and secured.
- Connect the plug to the EE100. The horn installation is complete and the horn is ready to be used.
INSTALLATION USING A NEW HORN BUTTON SWITCH
-
The RED WIRE of the power plug provided is connected to a (+) positive power source such as; battery, alternator, fuse block and etc. Use 16-gauge or heavier wire.
IMPORTANT: Always make sure that there is a 3-amp inline fuse used in the horn circuit to protect the vehicle, (fuse not included). -
The BLACK WIRE of the power plug provided is connect to the horn switch, (switch not included).
-
Connect the horn switch’s other terminal to ground, any metal body surface that is clean of paint and rust.
-
Connect the plug to the EE100. Make sure all connections are taped and secured. The horn installation is complete and the horn is ready to be used.
Warranty
Wolo Manufacturing Corporation (“Wolo”) warranties to the original purchaser,
for three months from the date of purchase, that this product is free from
defects in workmanship and materials. If there is such a proven defect, Wolo,
at its option, will either repair or replace the item free of charge, if it is
returned to Wolo within three months from the date of purchase together with
proof of purchase as described below. Wolo reserves the right to inspect any
defect prior to settling any warranty claim by repair or replacement. This
warranty is limited as above provided and Wolo will not be responsible for
fire or other casualty or accident, due to neglect, abuse, abnormal use,
modifications, faulty installation of this product, or natural causes.
ANY EXPRESSED WARRANTY NOT PROVIDED HEREIN IS EXCLUDED AND DISCLAIMED. THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE
ARE EXPRESSLY LIMITED TO A TERM OF THREE (3) MONTHS. UNDER NO CIRCUMSTANCES
SHALL WOLO BE LIABLE TO PURCHASER OR ANY OTHER PERSON FOR ANY SPECIAL OR
CONSEQUENTIAL DAMAGES, WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHERWISE.
To obtain warranty service, return the product prepaid, and include the
original bill of sale showing the date of purchase. Provide with the return a
brief description of the problem. Also, include with the return a check or
money order in the amount of $20.00 to cover return shipping. Mail to:
Wolo Manufacturing Corp.
Attn: Warranty Service One Saxwood Street Deer Park, NY 11729
E-mail: tech@wolo-mfg.com
FAQs
How is sound created from an electric horn?****
Squeezing the rubber bulb that is fastened to the metal horn causes it to work. A steel reed that is situated in the horn’s throat forces the air out when the bulb is squeezed. As a result, the throat vibrates and emits one note.
How does an electric horn work?****
The idea behind how car horns operate is a vibrating metal diaphragm. They are all electrically powered and made up of a spring steel solenoid (an electromagnet) and a thin metal disc. The disc flexes concentrically when the solenoid is powered up because of the magnetic force it applies to it.
Which type of horn is permitted?****
The rule prohibits any vehicle from having an excessively loud or multi-toned horn (like a bullhorn or an air horn). The car’s horn shouldn’t be louder than 115dB. The only exceptions are ambulances and police cars.
How many types of electric horns are there?****
The two main horn shapes are plate and spiral, respectively. The plate kind is more compact and lightweight. Additionally, installing it on a car is simpler. For a fuller sound, the spiral type uses a spiral duct.
How far does a horn need to be heard from?****
All cars are required to have horns that can be heard 200 feet away.
What makes a horn work?****
When the bulb is squeezed, air is forced through a steel reed in the horn’s throat, causing it to vibrate and emit one note. The flaring horn effectively radiates the sound waves, increasing the volume of the sound by matching the reed’s acoustic impedance to the outer air.
How long can a car horn last?****
However, an automobile horn uses around 5 amps of power. A continuous honk will last for about two to three days, depending on the battery.
Can the horn work without the fuse?****
The circuit will be “broken” if the horn fuse is removed and not replaced, in which case the horn will not function. The radio wouldn’t function if the fuse was taken out. If the ignition or fuel injection systems had a fuse or breaker removed, the automobile (assuming it was a gasoline-powered vehicle) would not start.
Can a horn overheat?****
The horn coil winding will overheat if you simply honk the horn repeatedly, and eventually the horn will stop operating before the battery runs out. Your horn’s manufacturer designed it to be operated normally, which does not entail honking incessantly, and is known as intermittent duty.
Do car horns ever run out of honk?****
They can, yes. Not because any kind of fluid was running low, but rather because of electrical problems. The problem is typically electrical in nature, regardless of whether the wiring harness is the cause or the connectors are rusted.
Can you damage your car horn?****
A automobile horn can indeed freeze and experience brief malfunctions, but it won’t be harmed. Make sure your horn is functional before setting out if you want to travel in below-freezing temperatures. Give your car more time to warm up and thaw your horn if your horn isn’t working.
Does a car horn need power?****
The vast majority of horns are electrically operated. Even automotive air horns use an electric air pump for power. However, the engine’s compressed air supply powers the loud truck horns.
How far does a car horn need to be heard?****
A horn that is in excellent functioning order and able to generate sound audible, under normal circumstances, over a distance of at least 200 feet must be installed on every motor vehicle.
Does a car horn have a high frequency?****
A automobile horn’s frequency ranges from 200 to 500 Hz.
How long can a car horn last?****
However, an automobile horn uses around 5 amps of power. A continuous honk will last for about two to three days, depending on the battery.