PATRIOT Gas Floor Model Fryers Instruction Manual
- June 6, 2024
- PATRIOT
Table of Contents
- SAFETY PRECAUTIONS
- SPECIFICATIONS
- INSTALLATION
- OPERATION
- FILLING THE FRYPOT
- SHUTDOWN PROCEDURE
- RELIGHTING
- COOKING HINTS
- CLEANING
- CLEANING STAINLESS STEEL SURFACES
- SERVICE (FOR AUTHORIZED SERVI CE TECHNICI AN ONLY )
- CHECKING AND ADJUSTING PRESSURE REGULATOR
- CHECKING AND ADJUSTING CALIBRATION OF THERMOSTAT
- CHECKING AND ADJUSTING AUTO SAFETY PILOT
- TROUBLESHOOTING
- Wiring Diagram
- PARTS
- PATRIOT FRYER
- WARRANTY
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
INSTALLATION & OPERATION MANUAL
Gas Floor Model Fryers
Model PT-F3-NG
PT-F3-LP
(3 Burners Fryer)| Model PT-F4-NG
PT-F4-LP
(4 Burners Fryer)| Model PT-F5-NG
PT-F5-LP
( 5 Burners Fryer)
---|---|---
WARNING : IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,
OPERATING, AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT.
Please call the Service Department and ask for contact information for your
local service company.
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure everyone involved in
its operation is fully trained and aware of precautions. Accidents and
problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially
dangerous conditions to the operator, service personnel, or to the equipment.
This symbol warns of immediate hazards that will result in severe injury or
death.
This symbol refers to a potential hazard or unsafe practice that could result
in injury or death.
This symbol refers to a potential hazard or unsafe practice that could result
in injury, product damage, or property damage.
This symbol refers to information that needs special attention or must be
fully understood, even though not dangerous.
WARNING
FIRE HAZARD FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
Keep the area around appliances free and clear of combustibles.
The purchaser of equipment must post in a prominent location, detailed
instructions to be followed in the event the operator smells gas. Obtain the
instructions from the local gas supplier.
WARNING
BURN HAZARD
Contact with hot oil will cause severe burns. Always use caution. Oil at 200°F
is more dangerous than boiling water.
WARNING
In the event, a gas odor is detected, shut down equipment at the
combination gas valve and contact the local gas company or gas supplier for
service.
NOTICE
Gas floor model fryers are intended for commercial use only. Not for household
use.
Warranty will be void if service work is performed by someone other than a
qualified technician, or if other than genuine replacement parts are
installed.
Be sure this Operator’s Manual and important papers are given to the proper
authority to retain for future reference.
Congratulations! You have purchased one of the finest pieces of commercial
cooking equipment on the market.
You will find that your new equipment, has been designed and manufactured to
meet the toughest standards in the industry. Each piece of equipment is
carefully engineered and designs are verified through laboratory tests and
field installations. With proper care and field maintenance, you will
experience years of reliable, trouble-free operation. For best results, read
this manual carefully.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Read these instructions carefully before attempting installation. Installation and initial startup should be performed by a qualified installer. Unless the installation instructions for this product are followed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas and/or electric cooking equipment) then the terms and conditions on the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.
SPECIFICATIONS
DIMENSIONS
Note: for mm, multiply inches by 25.4
Model| Width (in)| Depth (in)| Height (in)| Gas
Connection
(in)| Total
BTU/hr| Crated
Weight
(Ibs)
A| B| C| D| E| F| G| H| I
3 burner fryer| 15.5| 14.0| 30.3| 14.0| 47.2| 34.5| 6.0| 4.2| 7.0| 90,000| 150
4 burner fryer| 15.5| 14.0| 30.3| 14.0| 47.2| 34.5| 6.0| 4.2| 7.0| 120,000|
162
5 burner fryer| 21.0| 18.0| 34.3| 18.0| 47.2| 34.5| 6.0| 4.2| 7.0| 150,000|
209
Gas Supply and Burner Information
Supply pressure should be minimum of 4″ W.C. for natural gas or 10″ W.C. for
propane. The fryer comes with ¾” NPT male connector on a ½” pipe, allowing you
to connect with either ¾” or ½” NPT female connector.
Model| Burners| Gas Type| Manifold
Pressure| Number of
heat tube| Rate Each BTUs / Hour| Total Rate BTUs / Hour|
Orifice Size
---|---|---|---|---|---|---|---
3 burner fryer NG
3 burner fryer LP| Main| Natural| 4″ W.C.| 3| 30,000| 90,000| # 39
Propane| 10″ W.C.| 3| 30,000| 90,000| # 52
4burner fryer NG
4 burner
fryer -LP| Main| Natural| 4″ W.C.| 4| 30,000| 120,000| # 39
Propane| 10″ W.C.| 4| 30,000| 120,000| # 52
5 burner fryer -NG
5 burner
fryer -LP| Main| Natural| 4″ W.C.| 5| 30,000| 150,000| # 39
Propane| 10″ W.C.| 5| 30,000| 150,000| # 52
•Minimum supply pressure is 4″ W.C. for natural gas and 10″ W.C. fo propane.
•° Orifice sizes are for units installed at altitudes between 0 and 2000 feet
above sea level.
INSTALLATION
NOTICE
Installation must conform with local codes, or in the absence of local codes,
with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code,
CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as
applicable.
NOTICE
These installation procedures must be followed by qualified personnel or the
warranty will be void. Local codes regarding installation vary greatly from
one area to another. The National Fire Protection Association, Inc. states in
its NFPA 96 latest edition that local codes are the “authority having
jurisdiction” when it comes to installation requirements for equipment.
Step 1: Unpack
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading.
The freight carrier has assumed responsibility for safe transit and delivery.
If damaged equipment is received, either apparent or concealed, a claim must
be made with the delivering carrier.
Apparent damage or loss must be noted on the freight bill at the time of
delivery. The freight bill must then be signed by the carrier representative
(Driver). If the bill is not signed, the carrier may refuse the claim. The
carrier can supply the necessary forms.
A request for inspection must be made to the carrier within 5 days if there is
concealed damage or loss that is not apparent until after the equipment is
uncrated. The carrier should arrange an inspection. Be certain to hold all
contents plus all packing material.
- Uncrate carefully. Report any hidden damage to the freight carrier IMMEDIATELY.
- Do not remove any tags or labels until the unit is installed and working properly.
Step 2: INSTALL THE LEGS (OR OPTIONAL CASTERS) AND RESTRAINTS
A set of casters is packed with the fryer. Legs are optional, purchased
separately. Mounting fasteners are pre-mounted on the base plates.
- Raise fryer sufficiently to allow legs or casters to be screwed into the base plate. For safety, “shore up” and support the fryer with an adequate blocking arrangement strong enough to support the load.
- Screw the four legs or casters to the plate on the bottom of the fryer. When casters have been ordered, the casters having a locking brake should be attached under the front of the fryer.
- Lower the fryer gently. Never drop or allow the fryer to fall.
- Use a level to make sure that the fryer is level. Each caster, or the tubular end of each leg, can be screwed in or out to lower or raise each corner of the fryer.
- Attach restraints as required by local codes.
- Raise the fryer sufficiently to allow legs or casters to be screwed into the base plate. For safety, “shore up” and support the fryer with an adequate blocking arrangement strong enough to support the load.
- Screw the four legs or casters to the plate on the bottom of the fryer. When casters have been ordered, the casters having a locking brake should be attached under the front of the fryer.
- Lower the fryer gently. Never drop or allow the fryer to fall.
- Use a level to make sure that the fryer is level. Each caster, or the tubular end of each leg, can be screwed in or out to lower or raise each corner of the fryer.
- Attach restraints as required by local codes.
NOTICE
Unit must be level to assure maximum performance. Improper leveling may void
warranty.
NOTICE
When this appliance is installed with casters, it must be installed with the
casters supplied, a connector complying with either ANSI Z21.69 CSA 6.16 and a
quick-disconnect device complying with ANSI Z21.41 CSA 6.9. It must also be
installed with restraining means to guard against transmission of strain to
the connector, as specified in the appliance manufacturer instructions.
WARNING
If disconnection of the restraint is necessary to move the appliance for
cleaning, etc., reconnect it when the appliance is moved to its original
installed position.
WARNING
When this appliance is installed with casters, it must be installed with the
casters supplied, a connector complying with either ANSI Z21.69 or
CAN/CGA-6.16 and a quick disconnect device complying with either ANSI Z21.41
or CAN1-6.9. It must also be installed with restraining means to guard against
transmission of strain to the connector, as specified in the appliance
manufacturer’s instructions.
WARNING
All fryers must be restrained to prevent tipping in order to avoid the
splashing of hot liquid. The means of restraint may be the manner of
installation.
Step 3: Flue Installation
-
Unpack the flue box and flue wrap
-
Slide the flue box over the flue and secure it with the two self-tapping screws using a 5/16” socket
-
Slide the flue wrap over the flue
-
Secure it with four self-tapping screws two on the back and one on each side using a 5/16” socket
Step 4: Check Clearances and Ventilation
Select a firm, level location for your fryer. Leave clearance, whenever
possible, so that access from the rear is possible to permit cleaning. If the
unit is to be set on non-combustible floorings, such as a concrete slab, 3
inches minimum toe room must be provided to prevent restriction of the air
opening in the bottom of the unit.
WARNING
There must be adequate clearance between fryer(s) and construction. Clearance
must also be provided in front for servicing and for operation.
Minimum Clearances:
From Combustible Construction
Sides | 6 inches |
---|---|
Rear | 6 inches |
ALL GAS FLOOR MODEL FRYERS SHALL BE INSTALLED WITH AT LEAST A 16 INCH SPACE
BETWEEN THE FRYER AND SURFACE FLAMES FROM ADJACENT EQUIPMENT. A FLAME GUARD IS
ACCEPTABLE IF ALLOWED UNDER THE LOCAL CODE.
No additional side and rear clearance is required for service as the fryer is
serviceable from the front.
WARNING
Improper ventilation can result in personal injury or death. Ventilation that
fails to properly remove flue products can cause headaches, drowsiness,
nausea, or could result in death.
Unit Must be installed under a ventilation hood
All units must be installed in such a manner that the flow of combustion and
ventilation air is not obstructed. Provisions for adequate air supply must
also be provided. Do NOT obstruct the bottom front of the unit, as combustion
air enters through this area. Be sure to inspect and clean the ventilation
system according to the ventilation equipment manufacturer’s instructions.
Due to the variety of problems that can be caused by outside weather
conditions, venting by canopies or wall fans is preferred over any type of
direct venting. It is recommended that a canopy extend 6″ past the appliance
and the bottom edge be located 6’6″ from the floor. Filters should be
installed at an angle of 45° or more from the horizontal. This position
prevents the dripping of grease and facilitates collecting the run-off grease
in a drip pan, unusually installed with a filter. A strong exhaust fan tends
to create a vacuum in the room and may interfere with burner performance or
may extinguish pilot flames. Fresh air openings approximately equal to the fan
area will relieve such a vacuum. In case of unsatisfactory performance on any
appliance, check the appliance with the exhaust fan in the “OFF” position. Do
this only long enough to check equipment performance, then turn the hood back
on and let it run to remove any exhaust that may have accumulated during the
test.
The exhaust fan should be installed at least 2 feet above the vent opening at
the top of the fryer.
Make sure all ventilation meet the local code requirement
This unit is not intended to be connected directly to an outside flue.
Step 5: Gas connection
A 3/4″ male NPT line for the gas connection is located near the lower right
rear corner of the fryer. The serial plate (located inside the front door of
the fryer) indicates the type of gas the unit is equipped to burn (natural gas
or propane). The fryer should be connected ONLY to the type of gas for which
it is equipped.
A circuit diagram is located inside the front door of the fryer.
This equipment is adjusted at the factory; however, pilot height should be
checked at installation and adjusted, if necessary.
For orifice sizes and pressure regulator settings, see the chart on page 4. If
the fryer is being installed at over 2,000 feet altitude and that information
was not specified when ordered, contact the appropriate authorized Service
Representative or the Service Department. Failure to install with proper
orifice sizing will result in poor performance and may void the warranty.
If applicable, the vent line from the gas appliance pressure regulator shall
be installed to the outdoors in accordance with local codes or, in the absence
of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas
Installation Code, CAN/CGA-B149.1, or the Propane Installation Code,
CAN/CGAB149.2, as applicable.
An adequate gas supply is imperative. Undersized or low-pressure lines will
restrict the volume of gas necessary for satisfactory performance. A
combination gas valve and pressure regulator, which is provided with each
unit, is set to maintain a 4″ W.C. manifold pressure for natural gas or 10.0″
W.C. manifold pressure for propane gas. However, to maintain these conditions
the pressure on the supply line, when all units are operating simultaneously,
should not drop below 7″ W.C. for natural gas or 11″ W.C. for propane as.
Fluctuations of more than 25% on natural gas or 10% on propane gas will create
problems and affect burner operating characteristics. A 1/8″ tap to measure
the manifold pressure is located on the combination gas valve, which is on the
burner manifold located directly below the burners inside the cabinet.
Purge the supply line to clean out dust, dirt, or other foreign matter before
connecting the line to the unit.
It is recommended that an individual manual shutoff valve be installed in the
gas supply line to the unit.
Use pipe joint compound that is suitable for use with both natural and LP gas
on all threaded connections.
CAUTION
ALL PIPE JOINTS AND CONNECTIONS MUST BE TESTED THOROUGHLY FOR GAS LEAKS. USE
ONLY SOAPY WATER FOR TESTING ON ALL GASES. NEVER USE AN OPEN FLAME TO CHECK
FOR GAS LEAKS. ALL CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE UNIT HAS
BEEN PUT INTO OPERATION. TEST PRESSURE SHOULD NOT EXCEED 14″ W.C.
CAUTION
THIS APPLIANCE AND ITS INDIVIDUAL COMBINATION GAS VALVE MUST BE DISCONNECTED
FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM
AT TEST PRESSURES IN EXCESS OF 14” WC (1/2 PSIG or 3.45 kPa).
If the incoming gas pressure is in excess of 14″WC (1/2PSI, 3.45 kPa), a
proper step-down regulator will be required. See PHOTO 1 for LP application
Connect the gas supply directly to the 3/4″ male NPT connector located near
the lower-left rear corner of the fryer. When tightening the supply pipe, be
sure to hold the mating connector extending from the unit securely with a
wrench. This will prevent any damage or distortion to the internal piping and
controls of the unit.
After connecting the gas supply, check again that the fryer is level. Use a
long spirit level four ways; across the front and rear of the frypot, and
along each edge.
OPERATION
LIGHTING
CAUTION
IF YOU SMELL GAS DURING THE LIGHTING PROCEDURE, IMMEDIATELY SHUT OFF THE GAS
SUPPLY UNTIL THE LEAK HAS BEEN CORRECTED.
Open the burner compartment door and do the following:
-
Turn thermostat to “OFF”
-
Press down the knob of the combination gas valve, turn it counterclockwise to the “PILOT” position (shown), and continue to press the knob down.
-
While pressing the knob down, use a lit match to ignite the pilot. Continue to press the knob down for about 30 seconds. If the pilot does not stay lit when the knob is released, repeat the lighting procedure and keep the knob down longer. Adjustment of pilot flame may be necessary.
-
When the pilot stays lit, turn the knob counterclockwise to the “ON” position. Do not press down on the knob in this step.
-
Do NOT turn the thermostat “ON” until the frypot is filled with oil or solid shortening.
-
Once the frypot is filled with shortening, set the thermostat to the desired temperature
FILLING THE FRYPOT
-
Close drain valve completely before filling the frypot.
-
When the fryer is new, fill the frypot with water and clean it thoroughly (see “Weekly Cleaning” on page 15) in order to remove protective coatings and any foreign matter.
-
The recommended solid shortening capacity for the frypot (35, 55, or 75lbs) is described on the serial plate (which is located inside the front door).
-
Remove the basket support frame when filling the frypot with solid shortening.
-
When solid shortening is used, be careful not to bend, break, or twist the thin capillary wires of the sensing elements located in the frypot.
-
Pack solid shortening into the zone below the tubes, all spaces between the tubes, and at least an inch above the top of the tubes before lighting the fryer. If any air spaces are left around the heat tube surfaces when the heat is turned on, the tube surfaces will become red hot, burn the solid shortening, weaken the frypot, and could result in a fire.
CAUTION
NEVER ATTEMPT TO MELT A SOLID BLOCK OF SHORTENING ON TOP OF THE HEAT TUBES.
NEVER START THE BURNERS WHEN THE FRYPOT IS EMPTY. -
To prevent burning or scorching the solid shortening, keep the thermostat set at the lowest temperature until all the solid shortening between and above the tubes has been melted. Additional solid shortening can then be added until the desired frying depth has been reached.
-
Replace the basket support frame over the frypot heat tubes.
SHUTDOWN PROCEDURE
Standby: Turn the knob on the combination gas valve to the “PILOT” position.
At this setting, only the pilot burner will remain ignited.
Complete Shutdown: Turn the knob on the combination gas valve clockwise, press
down on the knob and continue to turn to the “OFF” position.
RELIGHTING
WARNING
In the event of a main burner ignition failure, a five-minute purge period
must be observed prior to reestablishing the ignition source.
- Shut off all gas.
- Wait five minutes.
- Follow the “Lighting” procedure described on page 12.
AUTOMATIC PILOT VALVE
The Automatic Pilot Valve provides an automatic safety shutoff for the fryer
when the pilot flame is extinguished. When the pilot flame is burning, the
valve is held open electromagnetically by the electrical current from a
thermopile in the pilot flame. When the pilot flame goes out, the generation
of current ceases and the valve closes automatically.
HIGH LIMIT CONTROL
Gas floor model fryers are equipped with a secondary heat control that
prevents the oil temperature from rising above 450°F. (Because of the accuracy
tolerance of the sensor, the oil temperature may reach as high as 475°F.)
In the event the fryer shuts down due to this condition, the oil must be
cooled to below 400°F before the pilot burner can be re-ignited. When the oil
has cooled, use the “Lighting” procedure on page 12 to place the fryer back in
operation. If the problem persists, contact your local Service Representative
or the Service Department.
COOKING HINTS
USER TIPS
- Smoking oil means that the temperature is too high, or that the oil has broken down.
- Gum in frypot denotes a need for thorough cleaning (see “Weekly Cleaning” on page 15)
- Use different oil for oily foods (mackerel, nutmeg, etc.) than for foods with water-soluble flavors (potatoes, onions, etc.).
- Taste cool oil for quality. Replace it regularly.
- Poor oil cannot produce good food.
CLEANING
The equipment is constructed with the best quality materials and is designed
to provide durable service when properly maintained. To expect the best
performance, your equipment must be maintained in good condition and cleaned
daily. Naturally, the frequency and extent of cleaning depends on the amount
and degree of usage.
Following daily and more extensive periodic maintenance procedures will
increase the life of your equipment. Climatic conditions (e.g., salt air) may
result in the need for more thorough and more frequent cleaning in order to
keep equipment performing at optimal levels.
WARNING: BURN HAZARD
If necessary to move the fryer for cleaning, etc., drain oil first to avoid
death or serious injury.
WARNING
If disconnection of the restraint is necessary to move the appliance for
cleaning, etc., reconnect it when the appliance is moved to it originally
installed position.
DAILY CLEANING
-
Turn thermostat knob to the “OFF” position.
-
Place hot oil in a safe container under the drain and drain the frypot completely.
-
Remove the basket support frame (if applicable) and flush out any sediment remaining in the frypot with a little hot oil.
-
Wipe off the basket support frame and the inside of the frypot with a clean cloth.
CAUTION
SOME AREAS OF THE FRYPOT MAY BE HOT! -
Close drain valve and strain the oil back into the frypot through several thicknesses of cheesecloth, or filter it back using a filter machine.
-
Replace the basket support frame (if applicable)
-
Add oil or shortening to MIN oil level mark on rear of frypot.
-
To resume cooking, turn the combination gas valve knob to “ON” position.
WEEKLY CLEANING
- Follow steps 1 through 4 of the Daily Cleaning procedure (see previous section).
- Close drain valve and fill frypot with a solution of warm water and boil-out compound
- Relight the fryer and bring the solution to a gentle boil for at least five minutes.
- Turn off main burners and let the solution stand until the gum deposits are softened and the carbon spots and burned grease spots can be rubbed off.
- Scrub the frypot walls and heat tubes, then drain out frypot and rinse it with clean water.
- Refill the frypot with clean water and boil again.
- Turn off gas and drain and rinse well until clean.
- Wipe dry with a clean cloth.
- Refill as specified in the “Filling the Frypot” section (see page 13).
MONTHLY CLEANING
- Perform the Weekly Cleaning procedure (see the previous section).
- Clean around burner and orifices if lint has accumulated.
- Visually check that burner carry-over ports are unobstructed.
CLEANING STAINLESS STEEL SURFACES
To remove normal dirt, grease and product residue from stainless steel use
ordinary soap and water (with or without detergent) applied with a sponge or
cloth. Dry thoroughly with a clean cloth. Never use vinegar or any corrosive
cleaner.
To remove grease and food splatter or condensed vapors that have baked on the
equipment apply cleanser to a damp cloth or sponge and rub cleanser on the
metal in the direction of the polishing lines on the metal. Rubbing cleanser,
as gently as possible, in the direction of the polished lines will not mar the
finish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION. Soil and
burnt deposits that do not respond to the above procedure can usually be
removed by rubbing the surface with SCOTCH-BRITE™ scouring pads or STAINLESS
scouring pads. DO NOT USE ORDINARY STEEL WOOL, as any particles left on the
surface will rust and further spoil the appearance of the finish. NEVER USE A
WIRE BRUSH, STEEL SCOURING PADS (EXCEPT STAINLESS), SCRAPER, FILE, OR OTHER
STEEL TOOLS. Surfaces that are marred collect dirt more rapidly and become
more difficult to clean. Marring also increases the possibility of a corrosive
attack. Refinishing may then be required.
Darkened areas, called “heat tint,” sometimes appear on stainless steel
surfaces where the area has been subjected to excessive heat. These darkened
areas are caused by the thickening of the protective surface of the stainless
steel and are not harmful. Heat tint can normally be removed by the above
cleaning techniques, but tint which does not respond to that procedure calls
for a vigorous scouring in the direction of the polish lines, using SCOTCH-
BRITE™ scouring pads or a STAINLESS scouring pad in combination with a powered
cleanser. Heat tint action may be lessened by not applying or by reducing,
heat to equipment during slack periods.
SERVICE (FOR AUTHORIZED SERVI CE TECHNICI AN ONLY )
NOTICE
Warranty will be void and the manufacturer is relieved of all liability if:
(A) Service work is performed by other than a qualified technician (see page
30 for detail)
OR
(B) Other than approved replacement parts are installed.
WARNING
Adjustments and service work may be performed only by a qualified technician
who is experienced in, and knowledgeable with, the operation of commercial gas
cooking equipment. However, to assure your confidence, contact your Service
Representative for reliable service, dependable advice or other assistance,
and for genuine factory parts.
All units are adjusted at the factory. In case of problems in operation at
initial installation, check the type of gas and manifold pressure and compare
with the information listed on the serial plate.
A mill voltage circuit diagram is located inside the front door of the fryer,
and also on page 19.
CHECKING AND ADJUSTING MAIN BURNERS
The main burners should burn with a steady flow, and the inner core of the
flame from each port should be about 3/4″ long. The flame from each main
burner should enter each heat tube without touching the front of the frypot or
the sides, top, or bottom of each tube.
CHECKING AND ADJUSTING PRESSURE REGULATOR
The combination gas valve (includes pressure regulator) is factory set at 4″
W.C. for natural gas and 10″ W.C.
for propane gas. To check the manifold pressure, do the following:
- Turn the thermostat “OFF” and the combination gas valve knob to the “PILOT” setting.
- Remove pressure tap plug from burner manifold located directly below the burners in the cabinet.
- Install a fitting appropriate to connect a manometer.
- Turn combination gas valve to “ON” position and thermostat to “ON.” The burners will ignite. Be certain that sufficient oil is covering the tubes.
- With burners on, read manometer.
- If the manometer does not read 4″ W.C. for natural gas, or 10″ W.C. for propane gas, adjust the regulator.
- Remove regulator adjustment screw cap (see diagram on page 15).
- With a small screwdriver rotate adjustment screw “CLOCKWISE” to increase or “COUNTERCLOCKWISE” to decrease pressure. Be sure to adjust with burners “ON.”
- Turn thermostat “OFF” and set combination gas valve knob to “PILOT” position.
- Remove manometer and replace pressure tap plug.
- Replace adjustment screw cap.
CHECKING AND ADJUSTING CALIBRATION OF THERMOSTAT
All thermostat controls are carefully calibrated at the factory (i.e., the
dial is properly set to control appliance temperatures accurately). Only a
qualified appliance service technician should perform this adjustment.
- To check appliance temperatures, use a thermocouple-type temperature test instrument or reliable thermometer. Place the thermocouple of the test instruments or thermometer in the center of the frypot.
- Turn the control dial to the temperature setting requiring the greatest accuracy. Allow enough time for the temperature to stabilize, or until several temperature readings are identical.
- Recalibrate if the setting and actual temperature differ by more than 10°F.
- Remove dial from dial shaft “B.” Be careful that the dial shaft does not rotate in either direction (which would change the dial setting).
- Hold dial shaft “B” steady and with a screwdriver turn calibration screw “A” clockwise to decrease the temperature, or counterclockwise to increase the temperature.
- Replace the dial. Let the appliance operate until the temperature has stabilized before a final check is made to determine whether or not the calibration has been corrected.
- Once correct, seal the calibration screw with glycol.
CHECKING AND ADJUSTING AUTO SAFETY PILOT
The pilot flame should surround the thermopile for 1/2″. It must be large and sharp enough to cause the thermopile to glow a dull red, or sufficient to hold the safety valve open.
-
Remove pilot adjustment cap
-
Adjust the pilot key to provide a properly sized flame shown in diagram B. Diagram A shows an improperly adjusted pilot
-
Replace pilot adjustment cap.
TROUBLESHOOTING
Problem | Likely Cause |
---|---|
Burners do not come on | Gas supply to unit off. |
The combination gas valve is in the “OFF” or “PILOT” position.
The pilot was not ignited.
The thermostat is not “ON.”
The pilot will not stay ignited| The combination gas valve is in the “OFF”
position.
Pilot gas not adjusted properly.
Gas supply to unit off.
Bad thermopile.
Dirty thermopile connections at combination gas valve or high limit.
Clogged orifice.
Draft condition.
Air in the gas line.
Improper ventilation system.
Pilot produces carbon deposits| Unit connected to wrong gas supply. Pressure
not adjusted correctly. Pilot gas not adjusted correctly.
Burners produce carbon deposits| Wrong size orifices.
Connected to wrong gas supply. Pressure not adjusted correctly. Flue
obstructed.
NOTE: Vibrations or shock caused by shaking or pounding baskets on the top surface or by slamming a door may cause Hi-Limit Control Switch to open. If this condition persists, additional cushioning may be added to the rubber grommets supporting this control to absorb these shocks.
Wiring Diagram
PARTS
NOTICE
INSTALLATION OF OTHER THAN GENUINE PARTS WILL VOID THE WARRANTY ON THIS
EQUIPMENT.
The serial plate is located inside the front door on the left side.
Replacement parts may be ordered either through an Authorized Parts
Distributor or an Authorized Service Agency.
When ordering parts, please supply the Model Number, Serial Number, Part
Number, and Description.
Index of Part Diagrams
Page Number| Description
21| Gas Parts for 3, 4 and 5 tube fryer
22| Tank Parts for 3, 4 and 5 tube fryer
22| Other parts (Legs, Casters, baskets, doors, magnet)
Gas Parts for Fryer (3 tube shown)
Key | Part Number | Qty | Description |
---|---|---|---|
1 | PT-400045 | 1 | Knob, thermostat |
3 | PT-400044 | 1 | Thermostat Fryer, regulating 200-400 |
4 | PT-400042 | 1 | Combination Valve (Nat)_Invensys |
4 | PT-400146 | 1 | Combination valve (LP)Invensys |
4 | PT-400242 | 1 | Combination Valve (Nat)_Honeywell |
4 | PT-400246 | 1 | Combination valve (LP)_Floneywell |
5 | PT-400070 | 1 | Tubing, IA” fryer pilot |
10 | PT-300031 | ea | Burner, Fryer |
11 | PT-400043 | 1 | Safety thermopile 18″ |
12 | PT-300034 | ea | Orifice # 39 (Nat) (as part of kit 266003) |
12 | PT-300035 | ea | Orifice # 52 (LP) (as part of kit 266002) |
14 | PT-400046 | 1 | Thermostat, High limit 450F |
15 | PT-400047 | 1 | Pilot 3- way |
Tank Parts (3 tube shown)
Key | Part Number | Qty | Description |
---|---|---|---|
1 | PT-400037 | 1 | Screen, crumb, 3 and 4 tube fryer |
PT-400058 | 1 | Screen, crumb, 5 tube fryer | |
2 | PT-400036 | 1 | Valve, Ball |
3 | PT-C200016 | 1 | Tank, 3 tube fryer (excluding flue) |
PT-C200017 | 1 | Tank, 4 tube fryer (excluding flue) | |
‘ | PT-C400056 | 1 | Tank, 5 tube fryer (excluding flue) |
4 | PT-400071 | 1 | Drain, extension |
5 | PT-400075 | 1 | Flue, top, removable, 3 tube fryer |
PT-400076 | 1 | Flue, top, removable, 4 tube fryer | |
‘ | PT-400077 | 1 | Flue, top, removable, 5 tube fryer |
6 | PT-400078 | 1 | Flue, wrap, top, removable, 3 and 4 tube fryer |
PT-400079 | 1 | Flue, wrap, top, removable, 5 tube fryer |
*not shown
Other Parts
Key| Part Number| Description
1| PT-100106| Door assembly, complete, 3 and 4 tube
2| PT-100137| Door assembly, complete, 5 tube
3| PT-C400000| Leg Kit, 6″, adjustable, set of 4 with mounting hardware
4| PT-C400108| Caster Kit, 4″, adjustable, set of 4 (two w/brake and two w/o
brakes)
5| PT-497296-2| Magnet door
6| PT-400038| Basket double, 3 and 4 tube fryer
7| PT-400039| Basket double, 5 tube fryer
PATRIOT FRYER
A product with the Patriot name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this unit. When service is needed, contact an Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.
WARRANTY
Patriot warrants its equipment against defects in materials and workmanship,
subject to the following conditions:
Patriot gas equipment is warranted for one (1) years, effective from the date
of purchase by the original owner. A copy of the original receipt or other
proof of purchase is required to obtain warranty coverage. This warranty
applies to the original owner only and is not assignable.
The stainless steel fry tank has a five (5) year limited tank warranty. If
during the first year, the tank is found to have a leak and is verified by an
authorized service company, the entire fryer will be replaced. During years
two through five, a new tank will be given.
Should any product fail to function in its intended manner under normal use
within the limits defined in this warranty, at Patriot’s discretion, such
product will be repaired, replaced with a refurbished unit, or replaced with a
new unit by Patriot, after the defective unit has been inspected and the
defect has been confirmed. Patriot does not assume any liability for extended
delays in replacing any item beyond its control. This warranty does not apply
to rubber and non-metallic synthetic parts that may need to be replaced due to
normal usage, wear or lack of preventative maintenance.
This warranty covers products shipped into the 48 contiguous United States,
Hawaii, and metropolitan areas of Alaska and Canada.
Warranty coverage on products used outside the 48 contiguous United States,
Hawaii and metropolitan areas of Alaska and Canada
may vary.
The following conditions are not covered by warranty:
-
Equipment failure relating to improper installation, improper utility connection or supply and problems due to improper ventilation.
-
Equipment that has not properly been maintained, damage from improper cleaning, and water damage to controls.
-
Equipment that has not been used in an appropriate manner, or has been subject to misuse, neglect, abuse, accident, alteration,
negligence, damage during transit, delivery or installation, fire, flood, riot, or act of God. -
Equipment that has the model number or serial number removed or altered.
-
Equipment on which the security seal has been broken.
If the equipment has been changed, altered, modified, or repaired without
express written permission from Patriot, then the manufacturer shall not be
liable for any damages to any person or to any property, which may result from
the use of this equipment thereafter.
This equipment is intended for commercial use only and this warranty is void
if the equipment is used in other than a commercial application.
For warranty issues and technical support call Patriot Cooking at
888-585-9440. Please have your model
number, serial number, and proof of purchase ready. For non-warranty-related
issues call 800-458-5593.
“THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL WARRANTIES EXPRESSED OR
IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSES AND CONSTITUTES THE ENTIRE LIABILITY OF PATRIOT. IN NO
EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE TERMS STATED HEREIN.”
Please fill out and return the warranty registration card below to the address
provided or register online at Patriotcooking.com
WARRANTY REGISTRATION CARD
MAIL CARD IMMEDIATELY
This card must be mailed immediately after the installation date for the
warranty to be in effect.
PATRIOT COOKING 5130 Executive Boulevard Fort Wayne, IN 46808 Attn: Warranty
Registration
(Name of Busines)____
(Dealer Purchased From)____
(Address)____
(City)____
(State)____
(Zip Code)____
(Model Number)
(Serial Number)____
This is to inform that I, __
(Please print the name of the individual who owns the business)
have had the above installed in my place of business ____
(Date of Purchase)
(Contact Phone Number) (Contact E-mail)
(Signature of individual who owns Business)
The above warranties are in effect from this installation date, or 90 days, which ever comes first.
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