Core Tigo B1 IO-Link Wireless Class B Bridge User Manual

Core Tigo B1 IO-Link Wireless Class B Bridge

Introduction

This user manual introduces you to TigoBridge B1 (Part number: CT231-0057-01P) and enables you to perform setup, configuration, mounting, and troubleshooting. TigoBridge B1 is an IO-Link to IO-Link Wireless, Class B convertor. TigoBridge can convert any IO-Link device to IO-Link Wireless as long as it is IO-Link certified. Read the manual carefully before using the device.

References

• TigoEngine – User Manual
• TigoMaster 2TH – User Manual

Structure

The sections of this user manual build on one another.

Typographical Conventions

Enumerations are shown in list form with bullet points.

• Entry 1
• Entry 2
• Entry 3

Instructional steps are shown in list form with numbers.

• Step 1.
•  Step 2.
•  Step 3.

Decimal numbers are shown without additional indicators and are not spelled out (e.g., 123).

Symbols

observed.
**| Reference** : This symbol indicates a cross-reference to other documentation.

Deviating Views

The product views and illustrations in this user manual may deviate from the actual product. They are intended only as illustrative material.

Safety and Requirements

General Note

This user manual is intended for any qualified personnel using the device. All safety messages, integrated safety messages, property damage messages, and valid legal regulations must be observed by its users.

Technical capabilities on behalf of the user are presumed

Electrical Connection

The TigoBridge B1 shall be supplied by an isolated power source that meets the following requirements

• Limited-Energy Circuit in accordance with UL/CSA 61010-1 or
• Limited Power Source (LPS) in accordance with (UL/CSA 60950-1 or EN 62368-1, Annex Q) or
•  Class 2 supply source which complies with the National Electrical Code (NEC), NFPA 70, Clause 725.121 and Canadian Electrical Code (CEC), Part I, C22.1

Warning: Input current is not limited. No fire protection.

Intended Use

The TigoBridge B1 is an IO-Link Wireless Class B Bridge with an IP67 enclosure. The TigoBridge B1 is intended for indoor use only. The TigoBridge B1 converts IO-Link to IO-Link Wireless. The TigoBridge B1 houses internal antenna and
two M12 connectors for data and power. TigoBridge is a device that connects a wired IO-Link device, via IO-Link Wireless, to an IO-Link Wireless Master. A device can be an IO-Link sensor, IO-Link actuator, or IO-Link hub.

Warning : Product applications other than those described in this user manual are not permitted.

Personnel Qualification

The product may only be mounted, configured, operated, or demounted by qualified personnel. When working with electricity, technical skills must be demonstrated under all the following circumstances:

• Safety and health at work
•  Mounting and connecting of electrical equipment
•  Measurement and analysis of electrical functions and systems
•  Evaluation of the safety of electrical systems and equipment

Warning: CoreTigo Ltd. does not assume any warranty or liability for damage caused to the product due to non-compliance with security measures or incorrect product installation

Requirements

TigoBridge B1 is implemented based on the IO-Link Wireless standard for W-Bridge devices. TigoBridge B1 is part of an IO-Link Wireless environment. It communicates with an IO-Link Wireless master. Therefore, to use it, you need an IO-Link Wireless master, IO-Link device, and a power cable. See the illustration

• IO-Link Class B Device
•  IO-Link Wireless Master
• 2x Power Sources – 24VDC (for 1L+ and 2L+)
• Mounting Accessory – TigoBridge Cradle
• TigoBridge B1

Pre-Installation

Description

An IO-Link device can be connected to a TigoBridge B1 directly or using an M12 cable. TigoBridge B1 can be connected to an IO-Link Wireless Master by TigoEngine, an Integrated web server tool, or PLC. Each IO-Link Wireless master can operate up to 16 TigoBridges.

Overview

Label:

• TigoBridge Model
•  Output Power Supply Range
•  Product Number
•  Input Power Supply Range
•  QR CODE (URL)
• .Refer to Warning in section 2.2
• .FCC ID

Functional Diagram

• Device Connector
• Pairing Button
•  Power Supply Connector
• Power LED (Green)
•  Status LED (RGB)

LEDS

• Status LED (RGB)
•  Power LED (Green

Status LED

Pair by Button

The Pair by button is used to replace the existing TigoBridge B1 with a new one. The TigoBridge B1 must be powered off to assure that the TigoMaster disconnects before installing a new TigoBridge B1.

Pairing Button: currently disabled. To enable, contact CoreTigo Support.

Electrical Wiring

TigoBridge B1 has two M12 connectors

• IO-Link Connector
   5 pins, A-Coded female connector.
  Maximum Current supply to IO-Link device 1L+ port is 1 A when using 24 VDC. Maximum Current supply to IO-Link device 2L+ port is 2.5 A under 50°C, linearly de-rated to 1 [A] at 60°C
  

• Power Connector
  5 pins, A-coded male connector
  Higher voltage than 32 VDC is restricted, as it can damage the TigoBridge
  

Electrical Connection

Warning: TigoBridge B1 does not have reverse polarity power connection protection

Mounting

TigoBridge B1 should be mounted safely and securely next to the device to which it is connected. TigoBridge B1 can be mounted with or without the cradle accessory.

TigoBridge Cradle

The cradle is designed to simplify the mounting of the TigoBridge B1 on flanges or any other surface/machine/device. The cradle can be secured to any surface using either cable ties or M3 screws

Figure 8: TigoBridge B1 and Cradle

Figure 9: TigoBridge B1 Mounted on the Cradle

Cradle Mounting Guidelines

• Secure the cradle on the flange (or machine or any other surface) using M3 screws or cable ties.
•  Mount the TigoBridge B1 onto the cradle by pushing it in.
• Pull the TigoBridge B1 from the cradle to unmount it.

Configuration & Setup

Commissioning Prerequisites:

• TigoEngine software installed and running on PC.
• TigoMaster/TigoGateway successfully connected to PC.

Installation:

• Plug a 24VDC power supply to the TigoBridge B1 M12 power connector via M12 cable.
•  The Power LED lights up green. If it does not, check the power connection.
• Once the power supply is connected, a reset cycle occurs. The reset cycle duration is a few seconds and displays a red green blue color sequence.
•  Once the reset cycle is complete, the status LED alternates between magenta and yellow.
• .Plug the TigoBridge B1 to an IO-Link device (sensor/actuator).b  Note, if TigoBridge B1 cannot connect directly to the device, you may use an M12 cable. Once successfully connected the Status LED alternates between Magenta and Green.
• Open the TigoEngine and scan the network for the IO-Link Wireless TigoBridge B1.

Figure 10: TigoEngine Scanning Mode

• Identify the TigoBridge B1 using the UID. Select the requested TigoBridge B1. Select an empty port on the Master side and click Pair.

Figure 11: TigoEngine Pairing Process

• When the pairing process is complete, the TigoEngine Port Mode should indicate OPERATE. The TigoBridge B1 Status LED alternates between blue and green. Configuring the IO-Link device is done through the Port Details tab.

Figure 12: TigoEngine Operate Mode

Figure 13: Port Details tab

Unpair – To replace a TigoBridge B1, click the unpair button, on the TigoEngine interface, and repeat the instructions to unpair it. Once unpaired, the TigoBridge B1 status LED alternates between magenta and  green

Firmware Update

Firmware (FW) is updated wirelessly using the TigoEngine. Refer to the TigoEngine User Manual for detailed instructions. Contact CoreTigo Support if needed.

Diagnostics and Troubleshooting

Troubleshooting is done using the LEDs display or the TigoEngine software. Refer to TigoEngine User Manual for detailed instructions.

Power LED

Power LED – if a power supply is connected to the TigoBridge B1 and the Power LED is off, the power supply is not properly connected, or it is providing a power supply different than the expected range

Status LED

Status LED – indicates the IO-Link device connection status and the IO-Link Wireless communication status with the IO-Link Master. Therefore, it alternates to show both the status of the IO-Link deviceconnection and the IO- Link Wireless connection.

Table 3: Status LED troubleshooting

IO-Link Wireless

Wired IO-Link

| ****

Paired

| ****

Unpaired

---|---|---
Operational| Alternating Blue and Green| Alternating Magenta and Green
Non-Operational| Alternating Blue and Yellow| Alternating Magenta and Yellow

**Alternating Blue and Green** – fully Operational: both IO-Link device and IO-Link Wireless communication properly functioning.

Alternating Magenta and Green – TigoBridge B1 is unpaired from the TigoMaster while the IO-Link device is properly connected to the TigoBridge B1. Re-Scan and Re-Pair the TigoBridge B1 to the TigoMaster through the TigoEngine.

Alternating Blue and Yellow – TigoBridge B1 is successfully paired to the TigoMaster while the IO-Link device is not properly connected to or not fully functioning with the TigoBridge B1. Check the IO-Link device connectivity with the TigoBridge B1.

Alternating Magenta and Yellow – Both TigoBridge B1 IO-Link Wireless communication are unpaired and the IO-Link device is not connected/functioning. Power down the TigoBridge B1 and power it back up, reconnect the IO-Link device, scan, and pair the TigoBridge B1

Guidelines and Regulations

FCC ID: 2ATSM-TGBRIDGEB1

RF Exposure Warnings

Warning: This device is authorized for use in a static application only. Always keep a distance of at least 20 cm between theTigoBridge B1 device and the user’s body.

Class A Warning

The FCC Wants You to Know

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense

Modification Statements

FCC Warning (Modification statement

CoreTigo LTD has not approved any changes or modifications to this device by the user. Any changes or modifications can void the user’s authority to operate the equipment

FCC Regulatory Notices

Interference statement (if it is not placed in the device)

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

Wireless Notice

This device complies with FCC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guideline. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter

Technical Data

Electrical Data

Input Voltage| 18-32 [V]
Output Voltage on L+| Equals to Input Voltage
Typical Current Consumption| 21 [mA]
MaxOutputSupply Current – 1L+| 1L+ = 1 [A]
Max Output Supply Current – 2L+| Max current of 2.5 [A] under 50°C, linearly de-rated to 1 [A] at 60°C.
Max Output Peak Current| 1L+ = 1.2 [A]
Wireless Parameters
Operating Frequency| 2.4 GHz ISM Band
Communication Standard| IO-Link Wireless
Modulation| GFSK, Modulation index = 0.5
Radio Peak Output Power| 10 [dBm]
Interfaces
LEDs| ·      IO-Link – RGB three color LED

·      Power – Green color LED

Button| Pairing – external push button
Connectors| ·      Input connector: Plug M12, A coded, power Connector

o    Pin number 1: Input 1L+ Power supply

o    Pin number 2: Input 2L+ Power supply

o    Pin number 3: Input L – GND

o    Pin number 5: Input 2L – GND

·      Output Connector: Socket M12, A coded, IO Link Class B Connector

o    Pin number 1: 1L+ positive supply to IO Link device

o    Pin number 2: 2L+ positive supply to IO Link device

o    Pin number 3: 1L- GND supply to IO Link device

o    Pin number 4: CQ IO Link Serial Communication

o    Pin number 5: 2L- GND supply to IO Link device

Antenna| Internal isotropic antenna
Communication
Protocols| ·      IO Link

o    Supported transmission types: COM1, COM2, COM3

o    Revision 1.0

o    Class B

·      IO Link Wireless

o    Version 1.1

Regulation

CE| ·      EN 301489

·      EN 300328

·      EN 62479

·      EN 61326-1

FCC| ·      FCC ID: 2ATSM-TGBRIDGEB1

·      FCC CFR Title 47 Part 15 Subpart C Section 15.247

·      FCC CFR Title 47 Part 15 Subpart B

Safety| IEC 61010-1

UL61010-1 and CSA C22.2 No. 61010-1

RoHS| Complied
Reach| Complied
Qualifications
Shock & Vibrations| ·      Sine Vibration: IEC 60068-2-6

·      Random vibration: IEC 60068-2-64

·      Shock: IEC 60068-2-27

·      Bumps: IEC 60068-2-27

• TigoBridge B1 should be supplied from a limited, Class 2, power supply or via overcurrent protective device (fuse, breacker, etc.) rated 3A max.
•  For 24 VDC Supply input, without IO Link device current consumption
• For 30 minutes
• To read more about IO-Link Wireless solutions follow this link https://www.coretigo.com/solutions/.

Operating Conditions

Operating Temperature| -25°C to 60°C
Relative Humidity Rating| Relative 90%, non-condensing
Altitude| Up to 2000 m
Pollution| Degree 3
IP rating| IP67
Emission| ·      EN 61000-6-2

o    EN55016-2-3 Radiated emission

o    EN55022 Conducted emission

Immunity| ·      EN 61000-6-2

o    EN31000-4-2 Electrostatic discharge

o    EN61000-4-4 Fast transients/burst

o    EN61000-4-5 Surge immunity

o    EN61000-4-6 Conducted immunity

Customer Support

For any issue, question, or to report a bug, contact support@coretigo.com

Appendix A – Part Number

Part number: CT231-0057-01

• Generation: 1
• Product Identifier: 3
• Product Type: 1
• Protocol: 0057
• Character Identifier of Feature
• Version: 01

CT(GXY-ZZZZiii-vv)

1| 3| 1| 0057| iii| 01
Generation| Product Identifier| Product Type| Protocol| Feature’s Character Identifier| Version

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