EATON 5P1500RC 5P Rack Compact UPS User Manual

EATON 5P1500RC 5P Rack Compact UPS

Certification Standards
Uninterruptible power systems (UPS) directives:

• IEC 62040-1: General and safety requirements for UPS
• IEC 62040-2: Electromagnetic compatibility (EMC) requirements
• IEC 62040-3: Method of specifying the performance and test requirements
• IEC 62040-4: Environmental aspects – Requirements and reporting

CE mark
CE compliance contact: Eaton I.F. – 110 rue Blaise Pascal – 38330 Montbonnot Saint Martin – France
The EC Declaration of Conformity is available upon request for products with a CE mark.
For copies of the EC Declaration of Conformity, contact Eaton Power Quality or check Eaton website:
www.powerquality.eaton.com

Class B emission level CISPR 22(EN 55022)
Harmonics emission: IEC 61000-3-2
Flickers emission: IEC 61000-3-3
FCC 47 CFR Part 15, Subpart B – Unintentional Radiators Class B

Safety of Persons

The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is disconnected from the AC power source.

• Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel.
• The system must be plugged to an earthed outlet.
• The battery supplied with the system contains small amounts of toxic materials.

To avoid accidents, the directives listed below must be observed:

• servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and the required precautions.
• when replacing batteries, replace with the same type and number of batteries or battery packs.
• do not dispose of batteries in a fire. The batteries may explode.
• batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high.

Precautions must be taken for all handling:

• Wear rubber gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect charging source prior to connecting or disconnecting battery terminals.

Product Safety

• The UPS connection instructions and operation described in the manual must be followed in the indicated order.
• A protection circuit breaker must be installed upstream and be easily accessible. The system can be disconnected from the AC power source by unplugging the input cable.
• Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system.
• For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shall be easily accessible
• Never install the system near liquids or in an excessively damp environment.
• Never let a foreign body penetrate inside the system.
• Never block the ventilation grates of the system.
• Never expose the system to direct sunlight or source of heat.
• If the system must be stored prior to installation, storage must be in a dry place.
• The admissible storage temperature range is -15 to +50 °C / 5 to 122 °F.
• The system is not for use in a computer room.

Special Precautions

• All handling operations will require at least two people (unpacking, installation in rack system).
• Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature less than 25 °C / 77 °F). This charges the battery, thus avoiding possible irreversible damage.
• During the replacement of the Battery Module, it is imperative to use the same type and number of element as the original Battery Module provided with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your EATON representative.

Introduction

Thank you for selecting an EATON product to protect your electrical equipment.
The 5P range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System).
Before installing your 5P, please read the booklet presenting the safety instructions. Then follow the indications in this manual.
To discover the entire range of EATON products and the options available for the 5P range, we invite you to visit our web site at www.eaton.com/powerquality or contact your EATON representative.

Environmental protection

EATON has implemented an environmental-protection policy. Products are developed according to an eco-design approach.

Substances
This product does not contain CFCs, HCFCs or asbestos.

Packing
To improve waste treatment and facilitate recycling, separate the various packing components.

• The cardboard we use comprises over 50% of recycled cardboard.
• Sacks and bags are made of polyethylene.
• Packing materials are recyclable and bear the appropriate identification symbol

Materials| Abbreviations| Number in 01

the symbols PET

---|---|---
Polyethylene terephthalate| PET| 01
High-density polyethylene| HDPE| 02
Polyvinyl chloride| PVC| 03
Low-density polyethylene| LDPE| 04
Polypropylene| PP| 05
Polystyrene| PS| 06

Follow all local regulations for the disposal of packing materials.

End of life
EATON will process products at the end of their service life in compliance with local regulations. EATON works with companies in charge of collecting and eliminating our products at the end of their service life.

Product
The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local regulations concerning waste. At the end of its service life, the product must be transported to a processing center for electrical and electronic waste.

Battery
The product contains lead-acid batteries that must be processed according to applicable local regulations concerning batteries.
The battery may be removed to comply with regulations and in view of correct disposal

Presentation

Standard installations

Description| Weights (kg/ lb )| Dimensions (mm/ inch ) D x W x H
---|---|---
5P750RC| 14.1/31.1| 37044086.2 / 14.617.33.4
5P1000RC| 15.0/33.1| 37044086.2 / 14.617.33.4
5P1500RC| 18.4/45.5| 37044086.2 / 14.617.33.4

Rear panel

1. Attached 1.8 m input power cord for AC power source
2. Slot for optional communication card
3. Primary group : Outlets for connection of critical equipment
4. Group 1: programmable outlets for connection of equipment
5. Group 2: programmable outlets for connection of equipment
6. RS232 communication port
7. USB communication port
8. Connector for ROO (remote ON/OFF) or RPO (Remote Power Off) control

Control panel
The UPS has a five-button graphical LCD. It provides useful information about the UPS itself, load status, events, measurements and settings.

The following table shows the indicator status and description:

LCD description

As default, or after 5 minutes of inactivity, the LCD displays the screen saver. The backlight LCD automatically dims after 10 minutes of inactivity. Press any button to restore the screen.
The following table describes the status information provided by the UPS
Note: If other indicator appears, see troubleshooting on section 5.1 for additional information.

Display functions

Press the Enter button to activate the menu options. Use the two middle buttons to scroll through the menu structure. Press the Enter button to select an option. Press the button to cancel or return to the previous menu.

min / Efficiency / Power usage
Control| Load Segments| Group 1: ON / OFF Group 2: ON / OFF

These commands overrule user settings for load segments.

Start battery test| Starts a manual battery test
Reset fault state| Clears active faults
Restore factory settings| Returns all settings to original values (UPS restart required)
Reset power usage| Clears power usage measurements
Settings| Local settings| Sets product general parameters
In/Out settings| Sets Input and Output parameters
On/Off settings| Sets On/Off conditions
Battery settings| Sets battery configuration
Fault log| Fault list| Displays the faults stored
Reset fault list| Clears faults
Identification| | UPS Type / Part Number / Serial Number / Firmware release / Com card address

User settings
The following table displays the options that can be changed by the user.

| Submenu| Available settings| Default settings
---|---|---|---

Local settings

| Language| [English] [Français] [Deutsch] [Español] [Русский] [Português] [Italiano] [Simplified Chinese] [Japanese]

Menus, status, notices and alarms, UPS

fault, Event Log data and settings are in all supported languages.

| [English]

User selectable when UPS is powered for the first time.

LCD settings| Modify LCD screen brightness and contrast to adapt to room light

conditions .

|
Audible alarm| [Enabled] [Disabled on battery] [Always disabled]

Enable or disable the buzzer if an alarm occurs.

| Enable

In/Out settings

| Output voltage| [100V] [120V] [125V]| User selectable when UPS

is powered for the first time

Input thresholds| [Normal mode] [Extended mode] Extended mode reduces lower input voltage to 150 V before UPS

transfers to battery.

| Normal mode
Sensitivity| [High] [Low]

High: for sensitive equipment, UPS will easily transfer to battery when utility

conditions are becoming bad.

| High
Load segments – Auto start delay| [No Delay] [1 s] [2 s]… [65354 s] The connected load is powered after the specified delay.| Group 1: 3 s

Group 2: 6 s

Load segments

– Auto shutdown delay

| [Disable] [0s] [1 s] [2 s]…[65354 s] During a power outage, authorises to keep some equipment running

while turning off other equipment.

| Group 1: Disable

Group 2: Disable

Overload prealarm| [10 %] [15 %] [20 %] … [100 %] [105 %]

Gives a warning when a predefined critical percentage of load is

| [105 %]
| Submenu| Available settings| Default settings
---|---|---|---

On/Off settings

| Cold start| [Disable] [Enable]

Enables the product to be started on battery power.

First cold start always disabled.

| Enable
Forced reboot| [Disable] [Enable]

If mains recover during a shutdown sequence:

–  if enabled, shutdown sequence will complete and wait 10 seconds prior to restart

–  if disabled, shutdown sequence will not complete and restart will occur immediately.

| Enable
Auto restart| [Disable] [Enable]

Enables the product to restart automatically when mains recovers after a complete battery discharge.

| Enable
Energy saving| [Disable] [Enable]

If enabled, UPS will shut down after 5min of back-up time, if no load is detected on the output.

| Disable
Sleep mode| [Disable] [Enable]

If disabled, LCD and communication will turn OFF immediately after UPS is OFF.

If enabled, LCD and communication stays ON 1h30 min after UPS is OFF.

| Disable
Remote command| [Disable] [Enable]

If enabled, shutdown or restart commands from software are authorised.

| Enable
RPO delay| [0 s] [1s ] [2 s]…[180 s]

Delays remote power off command

| [0 s]

Battery settings

| Automatic battery test| [No test] [Every day] [Every week] [Every month]

Available only if battery charge mode is set to constant charge.

|

Every week(in constant charge, otherwise following ABM battery test method)

Low battery warning| [1 %] [2 %] … [100 %]

The alarm triggers when the set percentage of battery capacity is reached during a back-up time.

| 20 %
Restart battery level| [1 %] [2 %] … [100 %]

If set, automatic restart will occur only when percentage of battery charge is reached.

| 0%
Battery charge mode| [ABM cycling] [Constant charge]| ABM cycling
External battery| [Auto detection] [Manual EBM set.] [Manual battery set.]| [Auto detection]

Using standard EBM, UPS detects automatically the number of EBM connected

Deep discharge protection| [Yes] [No]

If set to Yes, the UPS automatically prevents battery from deep discharge by adapting end of

back-up time voltage threshold.

| Yes

Installation

Unpacking and contents check

• (9) 5P UPS
• (10) Rail and wall mounting kits
• (11) Quick start, safety instructions and environmental document
• (12) RS232 communication cable
• (13) USB communication cable

Packing materials must be disposed of in compliance with all local regulations concerning waste. Recycling symbols are printed on the packing materials to facilitate sorting.

Battery module connection
Caution: Before starting the UPS, please connect the internal battery.

• A. Remove the center panel
• B. Remove the left-hand side of the front panel
• C. Connect the battery module (never pull on the wires)
• D. Attach the left-hand side of the front panel by sliding it then by locking the push button
• E. Attach the center panel

Rack installation
Follow steps 14 to 16 for model mounting on the rails. Use provided screws on step 15 of installation. Using a longer screw could present a safety risk.

The rails and necessary hardware are supplied by EATON.

Wall mounting of rack model

Use provided screws on step 17 of installation. Using a longer screw could present a safety risk.

Communication ports

Connection of RS232 or USB communication port The RS232 and USB communication ports can operate simultaneously

1. Connect the RS232 (12) or USB (13) communication cable to the serial or USB port on the computer equipment.
2. Connect the other end of the communication cable (13) or (12) to the USB (7) or RJ45 (6) communication port on the UPS.
   The UPS can now communicate with EATON power management software.

Installation of the communication cards (optional)

It is not necessary to shut down the UPS before installing a communication card

1. Remove the slot cover (2) secured by screws;
2. Insert the communication card in the slot
3. Secure the card cover with the 2 screws.

Characteristics of the contact RS232 communication port

Pins 1, 3, 4, 5, 6, 10: not used

• Pin 2: common (user)
• Pin 7: low battery
• Pin 8: operation on battery power
• Pin 9: UPS ON, equipment supplied
• n.o.: normally open contact

When a signal is activated, the contact is closed between the common (pin 2) and the pin for the corresponding signal.
Contact characteristics (optocoupler)

• Voltage: 48 V DC max
• Current: 25 mA max
• Power: 1.

Operation

Start-up and Normal operation

To start the UPS:

1. Verify that the UPS power cord is plugged in.

2. The UPS front panel display illuminates and shows EATON logo.

3. Verify that the UPS status screen shows

4. Press the button on the UPS front panel for at least 2 seconds.
   The UPS front panel display changes status to “UPS starting…”.

5. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before continuing. See “Troubleshooting” in section 5.1.
   If the indicator is on, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.

6. Verify that the indicator illuminates solid, indicating that the UPS is operating normally and any loads are powered and protected.
   The UPS should be in Normal mode.

Starting the UPS on Battery

Before using this feature, the UPS must have been powered by utility power with output enabled at least once. Battery start can be disabled. See the “Cold start” setting in “ON/OFF Settings” in section 2.6. To start the UPS on battery:

1. Press the button on the UPS front panel until the UPS front panel display illuminates and shows a status of “UPS starting…”. The UPS cycles through Standby mode to Battery mode. The indicator Battery illuminates solid. The UPS supplies power to your equipment.
2. Check the UPS front panel display for active alarms or notices besides the “Battery mode” notice and notices that indicate missing utility power. Resolve any active alarms before continuing. See “Troubleshooting” in section 5.1.

Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.

UPS Shutdown
To shut down the UPS:
Press the button on the front panel for three seconds. The UPS starts to beep and shows a status of “UPS shutting OFF…”. The UPS then transfers to Standby mode, and the indicator turns off.

Operation on Battery Power
Transfer to battery power

• The connected devices continue to be supplied by the UPS when AC input power is no longer available. The necessary energy is provided by the battery.
• The indicator illuminates solid.
• The audio alarm beeps every ten seconds.

The connected devices are supplied by the battery.

Low-battery warning

• The indicator illuminates solid.
• The audio alarm beeps every three seconds.

The remaining battery power is low. Shut down all applications on the connected equipment because automatic UPS shutdown is imminent.

End of battery backup time

• LCD displays “End of backup time”.
• All the LEDs go OFF.
• The audio alarms stops.

Return of AC Input Power
Following an outage, the UPS restarts automatically when AC input power returns (unless the restart function has been disabled) and the load is supplied again.

UPS remote control function s
The 5P offers a choice between two remote control functions.

• RPO: Remote Power Off allows a remote contact to be used to disconnect all the equipment connected to the UPS. Restarting the UPS requires manual intervention.
• ROO: Remote ON/OFF allows remote action of button to shut down the UPS. These functions are obtained by opening a contact connected between the appropriate pins of connector (8) on the rear panel of the UPS (see figures below).

Remote control connection and test

1. Check that the UPS is OFF and disconnected from the AC input source.
2. Remove connector (8) after unscrewing the screws.
3. Connect a normally closed volt-free contact (60 V DC / 30 V AC max., 20 mA max., 0.75 mm2 cable cross-section) between the two pins of connector (8) (see diagram).

Contact open: UPS shutdown
Contact closed: UPS start-up (UPS connected to AC power and AC power is available)

Note. The local ON/OFF control using button overrides the remote-control function. Contact open: UPS shutdown, LED goes ON.
To return to normal operation, deactivate the remote external contact and restart the UPS by pressing button.

• Plug connector (8) into the back of the UPS.
• Connect and restart the UPS following the previously described procedures.
• Activate the external remote shutdown contact to test the function.

Warning. This connector must only be connected to SELV (Safety Extra-Low Voltage) circuits.

Maintenance

Troubleshooting

Battery-module replacement

Safety recommendations
The battery can cause electrocution and high short-circuit currents. The following safety precautions are required before servicing the battery components:

• remove watches, rings, bracelets and all other metal objects from the hands and arms,
• use tools with an insulated handle.

• A. Remove the center panel
• B. Remove the left-hand side of the front panel
• C. Disconnect the battery module by separating the two connectors
• D. Remove the metal protection cover in front of the battery (one screw)
• E. Remove the battery module and replace it

Mounting the new battery module
Carry out the above instructions in reverse order.

• To ensure safety and high performance, use only batteries supplied by EATON.
• Take care to firmly press together the two parts of the connector during remounting

Appendices

Technical specifications

600 W

| 1000 VA

770 W

| 1440 VA

1100 W

Output Power @ 100 V| 625 VA

500 W

| 833VA

641W

| 1080 VA

825 W

Output Power @ 125 V| 750 VA

600 W

| 1000 VA

770 W

| 1440 VA

1100 W

AC Input power
Rated input voltage| Single phase 100-125 V
Input voltage range| 89 to 151 V (1)
Input frequency range| 47 to 70 Hz (50 Hz system), 56.5 to 70 Hz (60 Hz system) (2)
Output on battery power
Voltage| 120 V (-10/+6 %) (3)
Frequency| 50/60 Hz ±0.1 Hz
Battery

(sealed lead acid, maintenance free)

| ****

2 x 12 V

7.2 Ah

| ****

2 x 12 V

9 Ah

| ****

3 x 12 V

9 Ah

Environment
Operating temperature range| 0 to 40 °C
Storage temperature range| -15 to +50 °C
Relative humidity| 20 to 90 % (without condensation)
Noise level| <45dB

1. The high and low thresholds can be adjusted using UPS settings.
2. Up to 40 Hz in low -sensitivity mode (programmable using UPS settings).
3. Adjustable to 100/110/125 V, must be set to the identical AC power source value.

This product is designed for IT power distribution system.

Glossary

• Backup time Time during which the load can be supplied by the UPS operating on battery power.
• Battery test Internal UPS test to check battery status.
• Cold start The devices connected to the UPS can be started even if AC input power is not available. The UPS operates on battery power alone.
• Deep discharge Battery discharge beyond the permissible limit, resulting in irreversible damage to the battery.
• Load Devices or equipment connected to the UPS output.
• Low-battery warning This is a battery-voltage level indicating that battery power is low and that the user must take action in light of the imminent break in the supply of power to the load.
• Normal AC input The AC-power line supplying the UPS under normal conditions.
• Percent load Ratio of the power effectively drawn by the load to the maximum output of the UPS.
• Personalisation It is possible to modify certain UPS parameters set in the factory. Certain UPS functions can also be modified by the software to better suit user needs.
• Programmable Outlets Controllable outlets for automatic load shedding, remote shutdown and sequential restart (personalised using software).
• UPS Uninterruptible Power System.
• UPS ON/OFF controlled by software This function enables or disables initiation of UPS ON/OFF control sequences by computer power-management software

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