POLIVAC Predator MK II Carpet Extractor Machine User Manual

June 6, 2024
POLIVAC

Polivac Predator MK II
Carpet Extractor Machine 
Operations Manual & Trouble Shooting Guide 

This is an introduction on the use of the Polivac Predator MK II Carpet Extraction unit.
Directions for Use (Please refer to picture as well in next page)

  1. Connect 240v extension cable from power source to #1 (Figure 3) power socket on unit.
  2. Now connect the Male end of the solution hose to the Female solution outlet on the front of the unit (FIGURE 1).
  3. Connect the Female solution end to the Male fitting on the trigger of the steam cleaning wand (FIGURE 2).
  4. Ensure dump valve and booster inlet are closed if these are not in use.
  5. Fill the machine with either cold or hot water. We always recommend pre-spraying the carpet rather than the use of Chemical solutions and powders run through the machine, for a number of reasons, 1 this gives better results as the chemical has had time to “work” on the carpets, 2 st nd when you extract with fresh water, you remove more chemical residue which prevents re-soiling and chemical build-up. Finally, it extends the life of your pump, the use of high alkaline chemicals can cause premature failure not covered by warranty. NEVER USE FLAMMABLE LIQUIDS OR SOLVENTS IN THE STEAM CLEANER
  6. The heater switch #2 (Figure 3) can now be selected and as power is connected the switch will light up RED and this will commence the heater working. `
  7. Water is now being heated up.
  8. Connect the G Vac hose to the domes nose and the other end to the wand end. (FIGURE 1, 2)
  9. Change position of the rocker switch #2 (Figure 3) to “Pump” position. Then press pump “Round” #3 (Figure 3) switch and vacuum “Round” #4&5 (Figure 3) switches accordingly. switch on the dirt water pump “Round” switch at the same time (if it has an auto empty unit installed).
  10. Dirt water will steadily suck into the machine with vacuum motors working. Once dirt water reaches the optimum level in the recovery tank, the whole machine will stop. This optimum level is controlled by a float switch installed in the recovery tank.
  11. The customer should push all round buttons to the off position and should empty the dirt water tank before bringing the machine back to operations.
  12. No need to follow step # 10 for auto carpet extractor, as these varieties will automatically empty the recovery tank using the auto empty pump installed in the machine.
  13. MK2 & MK3 Auto has a monel screen installed in the recovery tank in order to stop finer dirt from going in the auto empty pump. It is important to clean this model screen regularly to turn the auto empty function efficiently.

FIGURE 1

  • Connect the supplied hoses to the above-pictured connection. To connect the solution hose, push the sleeve back on the brass socket insert the male plug then release.
  • To connect the vacuum hose just insert the black hose cuff into the plastic pipe.

FIGURE 2

  • Connect the female solution hose fitting to the male wand connector and slide the cuff over the end of the wand.
  • You may need to replace the trigger kit.

Predator MKII Side Control Panel

  1. 240-Volt 10 AMP power inlet socket.
  2. Pump or heater selector switch.
  3. Water pump power switch.
  4. Vac motor #4 power switch.
  5. Vac motor #5 power switch.
  6. Machines operating hour timer.
  7. Thermal pump overload reset switch.

Figure #3

Predator MKII Pressure Control

Figure 4

  1. Pressure increase/decrease regulator knob.
  2. Solution Outlet (for connection to a high-pressure hose).
  3. Pressure Gauge.
  4. Dump Valve.

Predator MKII Dump Valve

  • To release captured wastewater lift handle as shown in the diagram.
  • Water will drain & then depress the handle down to reseal.

Predator MKII Booster inlet

  • Figure 5 shows the booster inlet in the closed position

  • Figure 6 shows the inlet opened to connect the vac hose and booster box.

  • The inlet opens by hand only and will close itself after use.

  • A standard wand only requires 350 to 400 psi, any more may result in unnecessary damage to the wand and trigger system.

  •  It is recommended that the upholstery tool or stair tool pressure is 150 psi.

  • To measure the pressure, engage the trigger on your device then adjust accordingly using the pressure control knob.

General Maintenance & Troubleshooting Guide

Maintenance

The key to keeping the unit in good working order is general maintenance.
Follow the below procedure for the best result with the unit.

  • Must Empty dirt water and clean water from tanks after each use.
  1. Water filter
    • Clean Monel screen and filter basket

  2. Lint deflector
    • Clean the filter screen if any dirt is stuck there as it will affect suction power

  3. Oil level
    • Check the oil level of the predator pump. If less, then please fill to half level. Oil of the pump need to be changed every 500 hours for the predator

  4. Floor tool
    • Remove built-up Lint from the opening of the wand.
    • Please change jets of the wands when required (when tips of the jets worn- out pressure would drop, and user will notice an unusual spray of solution).

  5. Vac motors
    • No maintenance can be done but use Antifoam to prevent chemicals and water from entering motors and causing faults.

Troubleshooting Fault Remedy

  1. No Power to the unit
    • Check power cable and power from a source
    • Check the water in the front tank. If full, then the machine stops completely

  2. Heater not working
    • Check pump/heater switch is switched to the heater and not pump
    • Check the water in the front tank. If full, then the machine stops completely

  3. Pump not working
    • Check pump/heater switch is switched to pump and not heater check thermal reset button and depress to engage.
    • Check the water in the back tank. If water is less than the float switch level, then the pump does not work

  4. No water coming from the floor tool
    • pump is running
    • Check water level is enough
    • Check floor tool jets for blockage
    • Check water tanks filter for blockage
    • Check hose connection of the solution hose

  5. Vac motors not working
    • Check both switches are on Glowing Red
    • Check the water in the front tank. If full, then the machine stops completely

  6. Vac motors is working but less suction
    • Check dome lid is on correctly and sealing Ensure waste dump valve is complete shut
    • Ensure booster box is complete shut (figure # 5)

PREDATOR MKII

CABINET ASSEMBLY

No Code Description
1 PPR001 Cabinet
2 PPR028 Dump Valve
3 PPR030 Gasket
4 PPR029 Dump Valve Spout
5 PPR031 Nut
6 PPR027 Dome
7 PPR047 Rubber Seal
8 PPR002 Continental Trim
9 PPR049 Vent Grill White
10 PPR114 Dome Latch
11 PPR252 Screw
12 PPR014 Handle Assembly
13 PPR013 Filter Screen
14 PPR144 Float Switch
15 PPR177 Screw
16 PPR104 Washer
17 PPR096 Nut
18 VLB608 Rubber Washer
19 PPR103 M8 x 30 mm
20 PPR135 Loop
21 AAA500 Screw
22 PVS037 Nut
23 PVT018 Piano Hinge
24 AAK838 Rivet
25 PPR003 Pinch Weld
26 PPR005A Switch Guard Alloy
27 PPR245 PredatorMKII Label
28 PPR128 Washer
29 PVT025 Washer
30 PPR090 Bolt
31 AAA354 M6 Nyloc
32 PPR212 Screw
33 PPR095 M4 NYLOC

PREDATOR MKII MOTOR – PUMP – FRAME ASSEMBLY

No Code Description
1 PPR032 Monel Screen
2 PPR059 Reducer
3 PPR054 Nut
4 AAG470 Washer 1/2”x1” Zinc
5 PPR051 Brass Barb
6 PPR042 Clamp
7 PPR039 Hose
8 PPR017 Drive Motor
9 AAA354 Nut
10 PPR007 Rear Frame
11 PPR008 Motor Plate
12 PPR102 Split Pin
13 PPR011A Long Axle–585mm
14 AAG480 Washer
15 PPR015 Tyre 250×4
16 GAS049 5/16”x3/4” Set Screw
17 GAS045 Spring Washer
18 PPR128 Washer
19 PPR093 Bolt
20 PPR010 Cross Bar
21 PPR005 Side Frame
22 AAA354 Nut
23 PPR018 Pump
24 PPR090 Bolt
25 PPR016 Castor Wheel W/Break
26 PVT029 Screw
27 PPR006 Front Frame
28 PPR090 Bolt
29 PPR009 Wheel Plate
30 AAA354 Nut
31 PPR090 Bolt
32 PPR005 Side Frame
33 AAA354 Nut
34 SK006 Bolt
35 AAG365 Washer
36 SLB043 Nut
37 PPR053 Brass Elbow
38 PPR058 Reducing Plug
39 PPR038 Hose Tail Female
40 PPR256 Brass Elbow
41 PPR051 Brass Barb 3/8 X 1/4
42 PPR257 Solenoid
43 PPR065 Reducer 3/8 X 1/4

PREDATOR MKII

UNDERCARRIAGE ASSEMBLY

No Code Description
1 PPR025 Heater Element
2 PPR144 Float Switch
3 PPR044 Muffler End Cap
4 PM037 50mm Vac Pipe
5 PPR043 Hose Clamp 40-55
6 AAK838 Pop Rivet
7 PPR004 Kick Plate
8 PPR095 NYLOC Nut
9 PPR138 Round Ferrite
10 PVT025 Stainless Washer
11 PPR098 Pan Phillips
12 PPR048 Inlet Socket
13 PPR130 Rocker Switch
14 PPR022 Round Switch
15 PPR023 Hour Meter
16 PPR124A Therm. OverloadM06
17 PPR095 NYLOC Nut
18 PVS424A Base Brace
19 PPR134 RFI Filter
20 BV018 Screw
21 PPR129 Relay 240V
22 PPR043 Hose Clamp 40-55
23 PPR040 Silver Flexi Hose
24 PPR046 75mm Muffler Pipe
25 PM005 3 Stage Vac Motor
26 PPR184 VacMotor Mount Spring
27 COM086 Rubber Seal
28 PPR236 Brass Elbow
29 PPR020 Pressure Gauge
30 PVT029 S/S Self Tap Screw
31 PPR235 Gauge to Unloader Hose
32 PPR237 Brass Elbow
33 PPR061 Brass Elbow
34 SK0065 Brass Reducer
35 PPR080 Brass Connector
36 PPR252 Screw
37 PPR248 Knob Unloader
38 PPR060 Brass Elbow
39 PPR058 Brass Reducer
40 PPR037 Hose End
41 PPR021 Unloader
42 PPR052 Brass Barb
43 PPR042 Hose Clamp 13-20
44 PPR039 Red Hose 3/8”
45 PPR042 Hose Clamp 13-20
46 PPR051 Brass Barb
47 AAG470 Washer
48 PPR054 Nut
49 PPR133 Inlet Booster Box

WARRANTY POLICY

  1. When a warranty repair is requested, the purchaser must first contact any of Polivac’s authorized Service Centres with proof of purchase and details of the alleged defect. In most instances, the request for warranty brought to the attention of our Service Centres or Agents is handled in a prompt routine manner with no question as to its validity. However, some requests for a warranty are not justified. In these cases, product owners will be made aware that the premature failure of their product was the result of a cause not covered by Warranty.

  2. The Polivac warranty covers only DEFECTIVE MATERIAL and/or DEFECTIVE WORKMANSHIP. It does not cover labor.

  3. Polivac products are warranted for twelve (12) months from the date of purchase by the original purchaser against faulty workmanship or material. The warranty covers only  the replacement, repair, or adjustment of any part which in the opinion of Polivac fails because of a fault in materials or workmanship:
    a) drive motors to carry one (1) year warranty
    b) bodies of carpet extraction products and vacuum cleaners carry a three (3) years conditional warranty.
    c) battery warranty of twelve (12) months is as provided by the manufacturer. Terms available on request.

  4. Where the product has been rented out by a Hire or similar company, the warranty period is reduced to three (3) months.

  5. This warranty does not cover service calls, traveling time, or consumable parts – e.g. drive belts, chains, flexible skirts or hoses, dust bags, mains lead, brushes, buffers,  buffer strips, sanding discs, light bulbs, nozzles, filters, pressure pumps, piston seals, diaphragms, squeegees and like items.

  6. In the case of proprietary components used by the manufacturer in the product, such as engines, electrical motors, chargers, and the like, Polivac will pass on any warranty provided by the manufacture of such items.

  7. Accidental damage, abuse, misuse, or neglect of the product is not covered by warranty.

  8. Fair wear and tear and where the product has been used other than for the purpose for which it was designed are not covered by warranty.

  9. The use of non-approved chemicals and detergents in the product will void the warranty.

  10. Products that have been modified are not covered by warranty.

  11. Products that have not been serviced at their recommended intervals by an authorized Polivac Service Centre or Agent are not covered by warranty

  12. Damage to, or failure of, the product which has resulted from low or high voltage, the use of an incorrectly sized extension lead, or a coiled electrical extension lead is not covered by warranty.

  13. Repairs carried out on the product by any person other than an authorized Polivac repairer will void the warranty.  All freight charges to and from the manufacturer, agent  r  service center will be the responsibility of the distributor.

  14. A charge for traveling time and labor will be applicable for on-site warranty service. 16. Polivac reserves the right to replace defective parts of the product with parts or components of similar quality, grade, and composition where an identical part or component is not available. Goods presented for repair may be replaced by refurbished goods of the same type rather than being repaired.

POLIVAC WARRANTY IS SUBJECT TO THE LAWS AND REGULATIONS OF THE INDIVIDUAL STATES AND COMMONWEALTH TERRITORIES OF AUSTRALIA. THIS WARRANTY IS NOT TRANSFERRABLE.
https://polivac.com.au/supports/warranty-information/

Polivac International Standard Warranty Terms (v2) pg. 1

Documents / Resources

| POLIVAC Predator MK II Carpet Extractor Machine [pdf] User Manual
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