MANITOWOC AR-40000P Arctic Pure Plus Water Filter System Instruction Manual

AR-40000P Arctic Pure Plus Water Filter System
Instruction Manual

Caution
Read this instruction before operating this equipment.

Section 1

General Information

Model Numbers
This manual covers the following models:

Model #| Range| Claims| Replacement
Cartridge
---|---|---|---
AR-10000-P
15,000 gal
(56,800 liter)
capacity| For ice machines – 0 600 lbs –  (0 272 kg)| Chlorine taste
and odor
reduction, scale
inhibition, Cyst
& Particulate
Class I claims| Case of 12
K00493
AR-20000-P
20,000 gal
(75 ,700 liter)
capacity| For ice machines 601 1,000 lbs -,
(273 – 453 kg)| Chlorine taste
and odor
reduction, scale
inhibition, Cyst
& Particulate
Class I claims| Case of 12
K00494
AR-40000-P
40,000 gal
(151,400 liter)
capacity| For ice machines 1,001- 2,500 lbs
(454 – 1134 kg)| Chlorine taste
and odor
reduction, scale
inhibition, Cyst
& Particulate
Class I claims| Case of 12
K00495
AR-Pre-P| For use in conjunction
with AR-10000-P
AR-20000-P
AR-40000-P| Sediment
reduction,
Particulate Class
Ill claim| Case of 12
K00496

Specifications

Temperature: 35 – 100°F (1.6 – 38°C)
Connections: 3/8″
Parker Quick Connect
Micron Rating: 0.5| .75 gpm
(2.84 Ipm)
AR-20000-P| Pressure: 35 – 125 psi (207 – 862 kPa)
Temperature: 35 – 100°F (1.6 – 38°C)
Connections: 3/8″
Parker Quick Connect
Micron Rating: 0.5
1.25 gpm| (4.731pm)
AR-40000-P| Pressure: 35 – 125 psi (207 – 862 kPa)
Temperature: 35 – 100°F (1.6 – 38°C)
Connections: 3/8″
Parker Quick Connect
Micron Rating: 0.5| 2.0 gpm
(7.57Ipm)
AR-Pre-P| Pressure: 35 – 125 psi (207 – 862 kPa)
Temperature: 35 – 100°F (1.6 – 38°C) Connections: 3/8″ Parker Quick Connect
Micron Rating: 5.0 1.5 pm| (5.61pm)

Warranty Information

For warranty information visit: www.manitowocice.com/Service/Warranty

• Warranty Coverage Information
• Warranty Registration
• Warranty Verification

Warranty coverage begins the day the ice machine is installed.

WARRANTY REGISTRATION & CLAIM PROCEDURES
Scan the QR code with your smart device or enter the link in a web browser to access:

• Warranty information
• Warranty labor claim form

WWW.MANITOWOCICE.COM/SERVICE/WARRANTY

Authorized Warranty Service

To comply with the provisions of this warranty, a refrigeration service company, qualified and authorized by your Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair. If the dealer you purchased the ArcticPure® Plus system from is not authorized to perform warranty service, contact your Manitowoc distributor or Manitowoc Ice for the name of the nearest authorized service representative.

EXCLUSIONS

The following items are not included in the ArcticPure® Plus system(s) warranty coverage:

• Wear items such as filter cartridges or o-rings.

• Normal maintenance or adjustments as outlined in this manual.

• Repairs due to unauthorized modifications to the filter system or use of non-standard parts without prior written approval from Manitowoc Ice.

• Damage caused by improper installation of the filter system or the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other
  acts of God.

• Premium labor rates due to holidays, overtime, etc.; travel time; flat-rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

• Parts or assemblies are subjected to misuse, abuse, neglect, or accidents.

• Damage or problems caused by installation, and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

Safety Notices

DEFINITIONS

DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.

Warning
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.

Caution
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

Notice
Indicates information considered important, but not hazard-related (e.g. messages relating to property damage).

NOTE: Indicates useful, extra information about the procedure you are performing.

Section 2

Installation

General

These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor, or call Manitowoc Ice for information.

The ArcticPure® Plus water filtration systems are designed to reduce coarse and fine particulate matter from the incoming potable water supply. Chlorine will be reduced in the water so as not to adversely affect the ice produced or the equipment components. Scale inhibitor is automatically fed into the water to inhibit the formation of scale on
water solenoids and evaporator plates. The IAPMO R&T mark indicates that these products have met certification requirements under the NSF/ANSI & CSA standards listed in the Performance Data Sheet. The UPC mark indicates that these products have met the applicable U.S. and Canadian requirements for plumbing products.

• DO NOT install on line pressure above 125 psi (862 kPa).
• DO NOT install on the hot water line. The maximum temperature allowed is 100°F (38°C).
• DO NOT install in direct sunlight.
• DO NOT reverse connections. The system must be installed with the inlet and outlet as labeled.
• DO NOT install ArcticPure® Plus filter systems in locations where they can be damaged by other free-standing equipment.
• PROTECT from freezing.
• INSTALLATION must comply with existing state or local plumbing codes.

This piece of equipment has American sizes on hardware. All metric conversions are approximate and vary in size.

AR-Pre-P, AR-10000-P, AR-20000-P, and AR-40000-P systems are certified by IAPMO R&T against CSA B483.1; NSF/ANSI 372 for Low Lead Content; NSF/ANSI 42 and/or *NSF/ANSI 53 for the reduction of claims listed in the Performance Data Sheet.

*NSF/ANSI 53 Cyst reduction claims are valid only when system flow is restricted at or below the specified range and/or as specified in the ice machine capacity ranges on page 5. System flow rates should be verified after installation to ensure filterable cyst reduction per the above.

Please see ice machine manufacturer’s technical publications for internal flow controller maximum operating flow rate specifications.

Safety
Always follow these safety precautions when installing and operating the water filter system.

Warning
DO NOT use water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.

Notice
DO NOT use a torch or other high-temperature sources near the filter or cartridge.

https://www.iapmort.org/media/5271/rt_markguidelines.pdf

Location
ArcticPure® Plus water filtration systems must be located on the incoming cold water line and preferably away from heavy traffic areas. The system must be mounted on a wall
or structure that will support the weight of the system when filled with water.

Notice
This product is designed for cold water use only (less than 100°F [38°C]). Passing hot water through this product may seriously damage filter housings and/or cartridges and affect warranty coverage.

Important
Do not disassemble the manifold head. No user-serviceable parts are available. The entire manifold head is the only available replacement part.

ArcticPure® Plus systems may be used with metal or nonmetallic piping systems.
NOTE: Any non-metallic fittings used in the installation must be of adequate rating for the line pressure.

Water Service
All ArcticPure® Plus systems come with 3/8″ Parker connections on the inlet and outlet ports.
Parker connections are suitable for use with the following tubing:

• Polyethylene
• Nylon
• Polyurethane
• Seamless Brass (soft)
• Seamless Copper (soft)
• Seamless Mild Steel (soft)

Notice
DO NOT use with hard metal tubing such as:

• Stainless steel
• Chrome-plated copper
• Hard metal polished tubing

ASSEMBLY – AR-10000-P/AR-20000-P/AR-40000-P
NOTE: The head/bracket will be packed separately from the filter cartridge in the product box.

1. Locate the position to mount the filter system. Be sure to leave enough clearance (a minimum of 2″ [5 cm] beneath the filter cartridge length is recommended) to allow for cartridge change out.

2. Mark and drill mounting holes.

3. Mount filter head, using keyhole slots in the mounting bracket.

4. Remove the protective cap from the cartridge.

5. Inspect the cartridge and o-rings for damage. See
   Recommended Replacement Parts List in Replacement Filter Part Numbers if replacement is required.
   Caution
   Do not use petroleum jelly to lubricate o-rings.

6. Lubricate o-rings with food-grade lubricant – Do not use petroleum jelly.

7. With the product label facing to the left, insert the cartridge into the filter head. Rotate 1/4 turn to the right to secure. The product label will face forward.

Installation – AR-Pre-P

NOTE: If the AR-Pre-P is being retrofitted to an existing ArcticPure® Plus system, shut off the incoming water supply, relieve the filter pressure by removing the existing filter cartridge(s), and disengage the water inlet line. A small quantity of water will be vented from the cartridge body.

1. Mark and drill the mounting holes for the AR-Pre-P.

2. Insert the precut tubing into the outlet fitting of the ARPre-P head.

3. Insert the opposite end of the tubing into the inlet fitting of the primary filter assembly.
   Notice
   The fitting will grip before it seals. Tubing must be pushed in to the tube stop to prevent leaks.

4. Pull-on the tubing to be sure it is secure. If the tubing releases, refer to the Troubleshooting section of this manual to reinstall.

5. Align the prefilter mounting keyhole slots with the predrilled holes.

6. Install mounting screws and tighten.

7. Insert incoming water line into the inlet port of the AR-Pre-P. Follow notes and steps 1-3 under “Installation – AR-10000-P/AR-20000-P/AR-40000-P”.

8. Remove the protective cap from the cartridge.

9. Inspect the cartridge and o-rings for damage. See
   Recommended Replacement Parts List if replacement is required.
   Caution
   Do not use petroleum jelly to lubricate o-rings.

10. Lubricate o-rings with food-grade lubricant – Do not use petroleum jelly.

11. With the product label facing to the left, insert the cartridge into the filter head. Rotate 1/4 turn to the right to secure. The product label will face forward.

Installation – AR-10000-P/AR-20000-P/AR-40000-P

Shut off the incoming water supply.
For Parker Fitting Installation:
NOTE: Please review the following recommendations before installing the water lines.

NOTE: Use a tube insert for thin-walled plastic tubing.
To install water lines into the inlet/outlet ports:

1. Insert water line tubing into the inlet port fitting.
   Notice
   The fitting will grip before it seals. Tubing must be pushed in to the tube stop to prevent leaks.

2. Pull-on the tubing to be sure it is secure. If the tubing releases, refer to the Troubleshooting section of this manual to reinstall.

3. Repeat for the outlet port fitting. Connect the outlet water line to the potable water connection on the ice machine.

NOTE: For water-cooled machines, be sure that the filter system only feeds the potable water connection.

AR-Pre-P, AR-10000-P, AR-20000-P, and AR-40000-P systems are certified by IAPMO R&T against CSA B483.1; NSF/ANSI 372 for  Low Lead Content; NSF/ANSI 42 and/or *NSF/ANSI 53 for the reduction of claims listed in the Performance Data Sheet.

*NSF/ANSI 53 Cyst reduction claims are valid only when system flow is restricted at or below the specified range and/or as specified in the ice machine capacity ranges on page 5. System flow rates should be verified after installation to ensure filterable cyst reduction per the above.

Please see the ice machine manufacturer’s technical publications for internal flow controller maximum operating flow rate specifications.

Installation Checklist

• Have the min.-max. water temperature and pressure been checked? (Refer to “Installation” on page 7)
• Has the filter system been installed away from heavy traffic areas?
• Is the system installed securely to the mounting surface?
• Has the water supply line been checked for suitability? (Refer to “Water Service”)
• Have the water supply lines been securely installed into the inlet/outlet ports? (Refer to “Installation – AR10000-P/AR-20000-P & AR-40000-P”)

Start-Up Procedure

1. Turn on the incoming water supply.
2. Check for leaks. If the connections are leaking, refer to the Troubleshooting section of this manual to reinstall.

NOTE: The system should be flushed for 10 minutes to remove trapped air and carbon fines.
NOTE: The filter pressure will decrease as the cartridge life decreases.

Changing Cartridges

ArcticPure® Plus cartridges will need to be changed for one or more of the following reasons:

• The filter has trapped water-borne sediment and the water flow has stopped or water pressure through the filter has dropped below 20 psi (138 kPa).

• The maximum life of the carbon filter has been reached and the filter will no longer reduce chlorine to acceptable levels.

• The scale inhibitor has been completely dissolved and hard scale build-up may accelerate.
  It is recommended that ArcticPure® Plus filter cartridges be changed out:

• Every 6 months or when water pressure through the system drops below 20 psi (138 kPa), whichever occurs first.

To change the filter:

1. Rotate the cartridge 1/4 turn to the left and pull down.
   The cartridge should easily release. Dispose of used cartridge.
   Important
   ArcticPure® Plus systems are equipped with internal shutoff valves.
   It is not necessary to shut off the incoming water supply during cartridge change-out.

2. Remove the protective cap from the cartridge.

3. Inspect the cartridge and o-rings for damage. See the Replacement Parts list if replacement is required. Lubricate o-rings with food-grade lubricant.
   Caution
   Do not use petroleum jelly to lubricate o-rings.

4. With the product label facing to the left, insert the cartridge into the filter head and push up. Rotate 1/4 turn to the right to secure. The product label will face forward.
   Caution
   Should the cartridge drop from a height of greater than 3 feet, inspect the outer casing. If there is any evidence of the case cracking do not use it.

THIS PAGE WAS INTENTIONALLY LEFT BLANK

Section 3

Troubleshooting

Important
Please use the Troubleshooting Chart to repair the system.
If the system still does not work properly, contact Manitowoc Service for assistance.

Troubleshooting Chart

the water supply
Filter cartridges plugged| Replace filter cartridges — See “Changing Cartridges”
Low water flow through the filter| The system below 25 psi| Restore system pressure
Repair water supply to filter
Filter cartridges plugged| Replace filter cartridges — See “Changing Cartridges”
Water leak on water inlet/outlet| Waterline ends are damaged| Trim water line to remove damaged area — See
“Repairing Inlet/Outlet Connections”
0-ring in filter head is damaged| Replace o-ring — See “Changing Cartridges”
Water leak between head and filter cartridge| Damaged o-ring on the filter cartridge| Replace o-ring — See “Changing Cartridges”

Repairing Inlet/Outlet Connections
A leak may occur at the inlet/outlet connections because of defective tubing. To repair:

1. Turn off the incoming water supply and depressurize the system by removing the filter cartridge(s).
2. Disconnect the waterline by pushing the collet squarely against the face of the fitting.
3. Pull the tubing to release.
4. To repair the connection, cut off at least 3/8″ (6.4 mm) from the end of the tubing. Tubing ends must be cut square to ensure a positive seal.
5. Refer to notes and instructions under “Installation – AR-10000-P/AR-20000-P/AR-40000-P” to reconnect the water line.

Replacement Filter Part Numbers

MANITOWOC ICE
2110 SOUTH 26TH STREET, MANITOWOC, WI 54220
800-545-5720
WWW.MANITOWOCICE.COM

Welbilt offers fully-integrated kitchen systems and our products are backed by KitchenCare* aftermarket parts and service. Welbilt’s portfolio of award- winning brands includes Cleveland”‘, Convotherms, Crem’, DeMeld°, fltIcitchent Frymasters, Garland% Kolpak°, Lincoln’, Manitowoc’, Merco’, Merrychefs and Multiplex°.
Bringing innovation to the table • welbilt.com

©2021 Welbilt except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate a change of specifications without notice.
Part Number: 000016341 Rev00 1/21

References

• Manitowoc - Warranty
• Manitowoc - Engineered For Ease
• Manitowoc - Engineered For Ease
• Manitowoc - Warranty

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