RUSTA 623514690101 4+1 Burner Gas BBQ Grill Instruction Manual

: June 5, 2024
: RUSTA

Table of Contents

RUSTA 623514690101 4+1 Burner Gas BBQ Grill
SAFETY INSTRUCTIONS
PROBLEM-SOLVING
TECHNICAL DATA
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RUSTA 623514690101 4+1 Burner Gas BBQ Grill

Gas BBQ, Executive 4+1-burner
Read the user manual carefully to make sure that the product is assembled, used and maintained correctly, as described in the instructions in this user manual. Keep the user manual for future reference.

USE

• Only liqueﬁ ed petroleum gas may be used as fuel.
• The barbecue is only intended for private use.
• Use outdoor only.
• Read the instructions before using the appliance.
• Do not move the appliance during use.
• Turn off the gas supply at the gas cylinder after use.
• Do not modify the appliance.
• NOTE! See package contents on page 44 and assembly instruction on page 46.

SAFETY INSTRUCTIONS

The barbecue is only intended for outdoor use.
Always place the barbecue and gas cylinder on a ﬂ at surface when using the barbecue.
The barbecue may not be used in closed spaces due to risk of asphyxiation.
Only use liqueﬁ ed petroleum gas for the barbecue. Do not use charcoal, briquettes or other gas.
Do not use lava rocks. The barbecue is equipped with a manifold that creates an even heat distribution.
The barbecue becomes hot when lit. Keep children and pets at a safe distance.
Do not move the barbecue when it is lit or hot – wait until the barbecue has cooled.
Let the barbecue cool before cleaning it.
Use oven mitts and barbecue utensils to avoid burns when barbecuing.
Do not use primers such as lighter ﬂuid for gas barbecues.
Do not leave a lit or hot barbecue unattended.
Make sure that ﬂ ammable gases, liquids (such as gasoline, alcohol) and other ﬂ ammable materials are placed a safe distance from the barbecue.
The barbecue is only intended for making food. Never use the barbecue for purposes other than for which it is intended, for example, as a heat source or for heating objects.
NOTE! Meat with a high fat content may cause ﬂ are-ups.
The barbecue must be regularly cleaned of grease / oil, otherwise the risk that the fat starts to burn is big. If grease catches ﬁ re, turn oﬀ all burners, turn oﬀ the gas and leave lid closed until ﬁ re is out.
The hose and regulator must be tested for leaks before starting bar-becuing. See the section CHECKING FOR LEAKS.
Worn or damaged hoses must be replaced immediately. We recom-mend that the regulator kit be replaced every other year to ensure that the hose is in good condition.
The barbecue is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities or who have limited experience and knowledge, unless they are supervised or instructed in using the barbecue by someone responsible for their safety. Children must be supervised to ensure they do not play with the barbecue.
The barbecue and gas cylinder must be connected to a CE-approved regulator and hose with correct operating gas pressure.
Using an improper regulator or hose is dangerous and can lead to personal injury.
The hose must be a maximum of 1.5 m long. Worn or damaged hoses must be replaced.
WARNING! Accessible parts may be very hot. Keep young children away.
The barbecue may only be used with an approved regulator kit and comply with EN16129 with current version and national regulation.
This appliance must be kept away from flammable materials during use.
When changing the gas cylinder which shall be carried out away from any source of ignition.
In the event of gas leak, turn off the gas supply.
Parts sealed by the manufacturer or his agent shall not be manipulated by the user.

GAS CYLINDER

Maximum gas cylinder size is H:800 x W:350 mm.
The gas cylinder must not be dropped or handled carelessly.
If the barbecue is not used, the gas cylinder must be disconnected and the safety cap mounted.
The gas cylinder must never be placed so that it is exposed to temperatures over 50° C. Therefore, do not place the gas cylinder directly under the barbecue. The gas cylinder must also never be placed or stored in places where there is a risk of ﬁ re or sparks, for example.
Do not smoke in the immediate vicinity of the gas cylinder.
It is prohibited to make any modiﬁ cations to the gas cylinder. This can be fatal.

CONNECTING THE GAS CYLINDER TO THE BARBECUE

Make sure the gas cylinder’s valve is closed.
Connect the regulator to the gas cylinder.
Connect the hose to the barbecue’s connector.
Make sure that the hose is not clogged, knotted or lying against any part of the barbe-cue other than the connector.
Check for leaks in the gas cylinder, regulator, hose and barbecue before starting to barbecue. See the section “Checking for leaks”.

CHECKING FOR LEAKS

Mix 50% soap with 50% water. Make sure that the gas valve on the gas cylinder is closed and that the pinion on the barbecue is closed.
Put a soap solution on the gas cylinder’s valve, the regulator, the hose and the connector to the barbecue.
Open the gas valve on the gas cylinder. If there are small bubbles in any of the pre-viously mentioned parts, this means that there is a leak.
Close the gas valve and tighten the hose connectors. Perform the test again. If there is still a leak, contact your Rusta warehouse.

BURNERS
FREQUENTLY ASKED QUESTION
Why is there no seal between the burner and valve?
Answer: To burn correctly, the LPG needs to be mixed with oxygen, this is done where the valve joins the burner. To avoid poor combustion, the joint must not be sealed. RUSTA-623514690101-4+1-Burner-Gas-BBQ-
Grill-1

LIGHTING INSTRUCTIONS

Open the hood and make sure all the burners are closed.
Connect the regulator to the gas cylinder. Open the gas cylinder’s valve to release the liqueﬁ ed petroleum gas.
Press down on the knob on the barbecue and turn it counterclockwise to the MAX position. This releases the liqueﬁ ed petroleum gas.
If the burner does not light within 5 seconds, turn the knob to the oﬀ position and close the valve on the gas cylinder. Wait 3 minutes and then repeat steps 2, 3 and 4.
When the barbecue is lit, repeat step 3 for the barbecue’s other burner.
Close the door on the barbecue and let the barbecue warm up to the desired temperature.
Turn the knob between MAX and MIN to adjust the heat.
To turn it oﬀ , turn the gas cylinder’s valve to the closed position and then turn the knob on the barbecue clockwise to the oﬀ position.

CLEANING AND MAINTENANCE

Let the barbecue/barbecue parts cool completely before cleaning them.
Make sure the fuel supply on the gas cylinder is closed.
The grease/oils that collect in the bottom of the barbecue, the drip plate and heat distributors must be cleaned from the barbecue regularly, otherwise there is a signiﬁ cant risk of the fat catching ﬁ re.
Clean the interior and exterior of the barbecue and the drip plate thoroughly and regularly.
The must be thoroughly cleaned regularly. If the barbecue is used in excessively corrosive environments, such as by the sea, it is extra important that the barbecue be cleaned often. Salt and moisture usually break down the barbecue’s protective outer surface, which can lead to surface rust.

CLEANING THE OUTSIDE OF THE BARBECUE

Wipe the outside of the barbecue with a soft sponge, a mild soap and water. Rinse with clean water and let it dry. Do not use abrasive cleaners.
If there are any scratches/damage on the lacquer, it must be treated immediately to make sure it does not start to rust. Treat any scratches/damage on the lacquer by ﬁ rst rub away any rust and removing any paint ﬂ akes with a wire brush. Then paint with rust protection paint for metal in the relevant colour. Always follow the instruc-tions on the paint tin.

CLEANING THE INSIDE OF THE BARBECUE

Remove the grill rack.
Wipe the barbecue with a mild soap and water. Rinse with clean water and let it dry. Do not use abrasive cleaners or oven cleaners.
Before barbecuing, you can oil the grill rack with cooking oil so that the grill items do not stick.

CLEANING THE BURNERS

Remove the grill rack.
Clean the burners with a soft brush or blow it clean with compressed air. Wipe with a cloth.
Carefully clean the clogged openings with pipe cleaners and stiﬀ wire (such as an open paper clip).
Make sure there is no damage to the burners (cracks or holes). Replace the burner if damage is found.
Reinstall the burners and make sure the gas valve’s mouth piece is ﬁ rmly in the right position in the burner tube.
Inspect the ﬂ ames at the burner. A good ﬂ ame should be blue with a yellow tip. If ﬂ ames are excessively yellow and irregular, oil residue and food deposits may be collecting on the burner. Try cleaning the burner surface and the holes to improve the ﬂ ames. Bad ﬂ ames may also be caused by poor gas valve.

CLEANING THE GRILL RACK

Do not use sharp objects to clean the grill rack, since its surface can be damaged.
It is not necessary to clean the grill rack after each use. Let the barbecue burn at max power for about 5 minutes after grilling is ﬁ nished and then remove the residue with a brush. Then wipe with paper towels.
However, the grill rack must occasionally be carefully cleaned. Use mild soap and water. Rinse with clean water and let it dry.
Before barbecuing, you can oil the grill rack with cooking oil so that the grill items do not stick.

CLEANING THE DRIP TRAY
Grease collects in the drip tray during barbecuing. Therefore, the drip tray must be clea-ned regularly, preferably after each barbecuing. If the drip tray is not cleaned regularly, the grease may ignite during barbecuing.

INFORMATION ON STAINLESS STEEL
A common misconception about stainless steel is that it cannot oxidise, which is inac-curate. All steel can oxidise if the conditions for oxidation are right. However, stainless steel has a higher resistance to oxidation than non- stainless steel. This means that even stainless steel must be maintained to prevent oxidation and other corrosion. If not main-tained, it is normal for the barbecue to suﬀ er from so called red oxide. This is considered normal and is not grounds for complaint.

CLEANING STAINLESS STEEL

Start by wiping the surface with a damp cloth and a mild soap. The surface must be clean and free of dirt and grease. Dry with a dry cloth.
If the barbecue has gotten surface rust, you can use a light polish, Autosol, on a cloth and polish the surface until the surface rust disappears. Wipe clean with a dry cloth.
To protect the surface, you can spray a thin layer of 5-56 or WD-40, two universal reme-dies to loosen red oxide and protect against moisture. Apply the product with a cloth so that you have an even coat.
NOTE! These products must not come in contact with the barbecue’s painted surfaces or surfaces that come in contact with food.

STORAGE

When the barbecue is not in use, it should be protected from rain and contaminants under a barbecue cover, this prevents contamination and surface rust.
For long-term storage, such as during the winter, ﬁ rst clean and wipe the barbecue carefully and then store it under a barbecue cover in a dry, dust-free environment.
The gas cylinder must always be closed when the barbecue is not in use and discon-nected before the barbecue is put in storage.

PROBLEM-SOLVING

Problem	Possible causes	Action
Burner does not ignite.	Valve on LPG cylinder is shut.	Open valve on LPG

cylinder.
LPG cylinder is empty.| Replace cylinder.
No sparks from the ignition system on the side of the burner when igniting.| 1. Check the cables to the ignitor are connected correctly.

2. Check the ignitor at the side of the burner is ap- proximately 2–3 mm from the edge of the burner and directed towards the burner. If the ignitor sits too far from the burner, there will be no spark when igniting. If the ignitor is too close to the bur- ner, the spark can be too small to cause ignition.

Burner or valves are blocked by fat, dirt or insect net.| Clean burner and valves with pressurised air and pipe cleaner. Check the hole in the edge of the burner is not blocked by fat.
Temperature of the BBQ is too low.| Insu˜ cient preparation time.| Close the lid and turn the knob to “high”.
Gas is blocked.| 1. Check there are no leaks. See section “check- ing for leaks”.

2. Check the rubber washer on the LPG canister is intact.

3. Check there are no kinks in the gas hose.

4. Clean the burners.

It is windy.| Shelter the BBQ from the wind.
Temperature of the BBQ is uneven.| Burner or valves are blocked by fat, dirt or insect net.| Clean burner and valves with pressurised air and pipe cleaner. Check the hole in the edge of the burner is not blocked by fat.
Intense ﬂare ups.| Food with high fat content being grilled.| When grilling fatty meat or marinated meat, flare ups can occur. Remove some of the fat and marinade from the meat before grilling.
Old fat.| The BBQ must be cleaned after each use, see section “cleaning and maintenance”. If the BBQ is not cleaned after each use, fat will build up that can burst into uncontrolled flames.

TECHNICAL DATA

Total power	14,5 kW
Gas category	I 3B/P
Gas type	Butane, Propane or their mixtures
Gas pressure	30 mbar (Sweden, Norway and Finland) 50 mbar (Germany)

Injector size

(main)

| 0.86 mm (Sweden, Norway and Finland)

0.75 mm (Germany)

Injector size (side)| 0.76 mm (Sweden, Norway and Finland)

0.66 mm (Germany)

RIGHT OF COMPLAINT
By law the product must be returned to the place of purchase along with the original receipt in the event of a complaint. The user is liable for any damage to the product that is caused by not using the product for its intended purpose or by not following this user manual correctly. The right of complaint will not apply in these instances.