BRITISH GENERAL CFUGA2IL-D Dual RCD Consumer Unit Instruction Manual

BRITISH GENERAL CFUGA2IL-D Dual RCD Consumer Unit

Safety Warning

For your safety, this product must be installed in accordance with local Building Regulations. This product MUST be installed by a competent person who is registered with an electrical self-certification scheme. Further information is available online or from your Local Authority. Please read carefully and use in accordance with these safety wiring instructions. Before commencing any electrical work ensure the supply is disconnected, and securely locked off. Wiring should be in accordance with the latest edition of the IET Regulations (BS 7671).

Note:   Most illustrations relate to a typical Dual RCD unit, exact configuration will depend on the type, size, and material of the consumer unit purchased. Ensure all screws are fully tightened before use. (Please refer to torque settings table)

Instructions

1. Remove the front cover by opening the visor and turning screws anti-clockwise, until retained screws dis-engage.

2. Provide cable access via 20 or 32mm knockouts insides, top, and bottom, or access via cutouts in base. Push in cable protector provided, Only remove minimum required. Ensure IP rating is maintained, e.g. use of glands.

3. Note: Use a punch to remove metal knockouts. Remove any sharp edges, affix protective trim supplied to prevent damage to cables being pulled through. – 32mm knockouts on the left and right-hand sides can be opened up to accept 40mm gland.

4. Optional removal of DIN rail is possible, disconnect neutral cables from terminal bars or devices, loosen screws on either end of DIN rail, slide DIN rail sideways and lift out.

5. Secure to the wall, use the keyhole slots to hang in position, use the integral spirit level to ensure the unit is level, secure with the remaining fixing holes. For uneven walls use 3-point fixing. Use appropriate wall fixings suitable for the mounting surface when installing this unit.

6. Refit DIN rail if previously removed and re-connect neutral cables, locate and prepare main incoming cables.

7. Fit devices, ensure the main switch is aligned with the notches on the right-hand side of the DIN rail. Place required devices onto the DIN rail, attach the top of the device onto the rail first and then push down the bottom of the device, the retaining clip will snap onto the rail. Devices can be removed by pulling out the bottom clip device (use a flat bladed screwdriver) and remove by lifting the bottom part of the device first.

8. Configure by cutting the supplied busbar to the desired length, depending on a number of ways protected by RCD1 or RCD2 if Dual, or/and unprotected. Ensure one finger for incomer plus the number of ways required, plus any spare ways which may need to be added later

9. Length equal to number of ways unprotected plus one finger for incomer

10.  Length equal to a number of ways protected by each RCD plus one finger for RCD.

11. Fit busbars, and fit additional cable kits if required, e.g. for Split Load or Dual RCD.

12. Note: Please ensure the live cables to RCD1/RCD2 are fitted under the busbar in the main switch live terminal.

13. Locate, prepare and connect all incoming cables as required, and suggest cable strip length of 14mm.
    Important Ensure connections are secure and terminal screws fully tightened. Recommended max torque for Terminal screws, MCBs and RCBOs is 2Nm, Switch is 3.5Nm, RCD is 2.5Nm. (Please refer to torque settings table)

14. Test in accordance with the current IET wiring regulations

15. Ensure the busbar shield and busbar are refitted

16. Refit the front cover, by opening the visor and turning screws clockwise until cover is secured in position.

17. Apply labels – open the hinged visor and apply warning and circuit identification labels as shown.

18. Note: Fill any unused ways with cover blanks provided.

Torque Settings

Torque Settings|

PZNo.

|

(mm)

| Cable >1.5mm² Tightening torque (Nm)| Cable ≤1.5mm² Tightening torque (Nm)| Cable stripping (mm)
---|---|---|---|---|---
Consumer Unit Terminals
Earth and Neutral Terminal Bars| M5| 6.5| 2| 1.3| 11
Isolation
Switch Disconnector| M7| 9| 3.5| 2.3| 14
Circuit Protection
MCB| M5| 9| 2| 1.3| 12

RCBO

|

M5

|

9

| 2Nm L / in – 1.2Nm L / N out|

1.3

|

12

RCD| M6| 9.5| 2.5| 1.3| 14

SPD

|

M5

|

9

| 2Nm PE

1.2Nm L / N

|

1.3

|

12

Interface Characteristics

Interface Characteristics

Rated & Operational voltage (Un / Ue)| 230V A.C 50Hz
Rated & Insulation voltage (Ui)| 500V A.C 50Hz
Rated impulse withstand voltage (Uimp)| 4kV
Rated current of the Assembly (InA)

Note: dependant upon rating of main incoming device

|

40A, 63A, 80A, 100A

Rated current of an outgoing circuit (Inc)| MCB 6A-50A (marked rating of current on device) RCBO 6A-40A (marked rating of current on device)
Rated current of outgoing unit (Inc)| RCD 40A 63A 80A 100A (marked rated current on device)
Rated conditional short-circuit current of the assembly (Icc)| ICC=16KA
Protection against electric shock| Consumer unit shall be installed in an electrical system conforming to the current edition of IEC 60364 / BS7671
Rated diversity factor (RDF) / Values of assumed loading Number of outgoing circuits Assumed Loading factor

2 and 3                                        0,8

4 and 5                                        0,7

6 to 9 inclusive                                 0,6

10 and above                                   0,5

| Note: RDF only applies to continuously and simultaneously loading circuits. In principle this means adjacent circuit breakers having a load ‘on’ time exceeding 30 minutes or where a load

not exceeding 30 minutes has an ‘off’ timeless than the ‘on’ time will need to have the rating diversity factor applied as indicated Table and ratings based on a continuous rating of 90A

Rated Frequency (fn)| 50Hz
Pollution degree| 2
Types of earthing system for which the assembly is designed| Indoor use only Stationary Assembly
Degree of protection| IP2XC

Intended for use in domestic (residential) or similar premises

Electromagnetic compatibility (EMC) classification| A
External design| Wall-mounted, surface type, enclosed assembly
Mechanical impact protection| IK05
The type of construction| Fixed parts
Type A DBO| Distribution board for use by ordinary persons

General

1. Tools – Screwdriver PZ 2 or Flat screwdriver, knife, and pliers.
2. Cleaning – use a soft damp cloth with lukewarm water (only clean outside of unit).
3. Standards – All consumer units have been designed to comply with the requirements of BS EN 61439-3, BS 7671 and Part P document.

Guarantee

BG Electrical Fortress Circuit Protection products are guaranteed against faulty materials and workmanship for a period of
10 years from date of delivery: products will be repaired or (at BG Electrical’s discretion) replacements will be supplied or (at BG Electrical’s discretion) a credit note will be issued. This guarantee is subject to BG Electrical’s conditions of sale and in particular to the following conditions being met:

1. Notification of any defect is given to BG Electrical as soon as reasonably practicable after becoming apparent, and the products are then returned to BG Electrical.
2. The products have only been operated under normal operating conditions and have only been subject to normal use.
3. No work (other than normal and proper maintenance) has been carried out to the products without BG Electrical’s prior written consent.
4. The products have been assembled, or incorporated into other goods, by a qualified and recognized electrician and only in accordance with any instructions issued by BG Electrical.
5. The defect has not arisen from an item manufactured or supplied by a person other than BG Electrical.
6. This guarantee does not affect any consumer statutory rights.
7. All components used in a BG Electrical enclosure must be supplied by BG Electrical. The use of any other components will negate compliance to BS EN 61439 and the BG Electrical Guarantee. Failure to fit the enclosure in accordance with these instructions will invalidate the guarantee.

Batch Code Explanation

Environmental Protection

This symbol is known as the Crossed-out Wheelie Bin Symbol. When this symbol is marked on a product or battery. It means that it should not be disposed of with your general household waste. Some chemicals contained within electrical/electronic products or batteries can be harmful to health and the environment. Only dispose of electrical/electron- ic/battery items in separate collection schemes, which cater for the recovery and recycling of materials contained within. Your co-operation is vital to ensure the success of these schemes and for the protection of the environment.

Type 2 Single Phase Surge Arrester

Fully Compliant to BSEN61643, BSEN62305 and the latest requirements of the 18th Edition Wiring Regulations BS7671

Installation notes for guidance

1. Cable Size 1.5mm2 min. 6mm max.
2. Cable connecting length max, 500mm/ shorter if possible
3. Connect to 32amp MCB b or c curve
4. Neutral connection to the neutral bar
5. Earth connection to earth bar
6. These SPDs are connected in parallel, not in series so can be used on any rating of current
7. When carrying out insulation test, remove earth cable to device, or remove a module, or do the test at reduced voltage 250V DC max. Failure to abide by this advice may damage the arrester
8. Please note these devices are earth leakage free and may be connected before or after cd’s, CBO’s etc
9. These surge arresters are ideal for domestic installations
10. You only need one arrester per board and all your outgoing circuits on that board will be protected CUSPDT21 can be used on TNS, PME, TT systems
11. This surge arrester is easy to install, just connect it in parallel to your board, see the diagram below

ENVIRONMENTAL PROTECTION

not he dieted out with general household ate Some chemicals online thin electronic  are batteries Can be harmful to health and the environment. Only dispose of electrical/electronic/battery items in separate collection schemes, which after for the recovery and recycling of materials contained within. Your co-operation is vilal to ensure the success of these schemes and for the protected

BATCH CODE EXPLANATION

yyWox: Manufacturing date code; year of manufacturing (y) and week of manufacturing (Wxx). Technical Helpline: K300 249 275 S.nried Luceco PLC (EU) Luceco SE Trelfren TE3 JAD 0R302 Mat

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