RYOBI RRS1200 Reciprocating Saw User Manual

ORIGINAL INSTRUCTIONS

Reciprocating Saw

RRS1200

Important!

It is essential that you read the instructions in this manual before assembling, operating, and maintaining the product.

Subject to technical modification.

Safety, performance, and dependability have been given top priority in the design of your reciprocating saw.

INTENDED USE

The reciprocating saw is intended to be used only by adults who have read and understood the instructions and warnings in this manual and can be considered responsible for their actions. With appropriate blades fitted, the reciprocating saw is designed to cut wood, plastic, drywall and metal up to the depth described in the specification table. The reciprocating saw is designed for handheld use; it is not to be mounted onto a workbench unless specific instructions are given about how to do this by the manufacturer of the product.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

RECIPROCATING SAW SAFETY WARNINGS

• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.
• Protect your lungs. Wear a dust mask if operation is dusty.

RESIDUAL RISKS

Even when the reciprocating saw is used as prescribed, it is still impossible to completely eliminate certain residual risk factors. The following hazards may arise and the operator should pay special attention to avoid the following:

• Injury caused by vibration
  -­ Use the lowest speed setting which achieves the task. Limit exposure. See risk reduction.

• Injury caused by dust
  -­ Wear eye protection at all times. Wear appropriate dust mask with suitable filters that can protect against particles from the material being worked on. Do not eat, drink, or smoke in the work area. Ensure adequate ventilation.

• Electric shock
  -­ The blade may contact hidden wiring causing parts of the product to become live. Always hold the product by the designated handles and take care when blind cutting into walls and floors where cables may be hidden.
  NOTE: When working on walls, ceilings, or floors, take care to avoid electric cables and gas or water pipes. The product must be operated with both hands.

• Injury from contact with the cutting blade
  -­ The blades are very sharp and will become hot during use. Wear gloves when changing blades. Keep hands away from the cutting area at all times. Clamp the workpiece whenever possible.

• Injury caused by noise
  -­ Prolonged exposure to noise will increase the risk of hearing damage, and the effects are cumulative. When using power tools for any extended period of time, wear hearing protection.

RISK REDUCTION

It has been reported that vibrations from handheld tools may contribute to a condition called Raynaud’s Syndrome in certain individuals. Symptoms may include tingling, numbness and blanching of the fingers, usually apparent upon exposure to cold. Hereditary factors, exposure to cold and dampness, diet, smoking, and work practices are all thought to contribute to the development of these symptoms. There are measures that can be taken by the operator to possibly reduce the effects of vibration:

• Keep your body warm in cold weather. When operating the product, wear gloves to keep the hands and wrists warm. It is reported that cold weather is a major factor contributing to Raynaud’s Syndrome.
• After each period of operation, exercise to increase blood circulation.
• Take frequent work breaks. Limit the amount of exposure per day.

If you experience any of the symptoms of this condition, immediately discontinue use and see your doctor about these symptoms.

WARNING

Injuries may be caused or aggravated by prolonged use of a tool. When using any tool for prolonged periods, ensure you take regular breaks.

KNOW YOUR PRODUCT

See page 6.

1. Blade
2. Shoe assembly
3. Toolless blade change system
4. Switch trigger
5. Cord retainer
6. Handle, insulated gripping surface

OPERATION

ADJUSTING THE SHOE ASSEMBLY

• The product has a shoe assembly that pivots up and down in both directions to ensure the shoe is flat against the cutting surface at all times. The adjustable shoe also slides in and out, which allows for the use of the blade teeth at different positions on the blade.
• Press the saw blade into the saw blade holder up to the stop. Make sure that the saw blade is fixed securely.

OPERATION TIPS

You may cut metals such as sheet steel, pipe steel rods, aluminum, brass, and copper with the product.

WARNING

Be careful not to twist or bend the saw blade.

• Do not force the product.
• Use cutting oil when cutting soft metals and steel. Cutting oil also keeps the blades cool, increases cutting action, and prolongs blade life.
• Never use gasoline since normal sparking of motor could ignite fumes.
• Clamp the workpiece firmly and cut close to the clamping point to eliminate any vibration of the work. When cutting conduit pipe or angle iron, secure the workpiece with a vise, if possible, and cut close to the vise. To cut a thin-sheet material, place the material between two hardboards or plywood and clamp the layers to eliminate vibration and material tearing.
• Always keep firm pressure on the base to hold it securely against the workpiece.
• Do not use cracked or distorted saw blades. Do not use saw blades that are damaged or deformed.

WARNING

Dust from certain paints, coatings, and materials may cause irritation or allergic reactions. Dust from wood such as oak, beech, MDF, and others are carcinogenic. Materials containing asbestos should only be worked on or processed by qualified specialist operators.

WARNING

Always wear safety goggles or safety glasses with side shields when operating the product. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

MAINTENANCE

WARNING

The product should never be connected to a power supply when assembling parts, making adjustments, cleaning, performing maintenance, or when the product is not in use. Disconnecting the product will prevent accidental starting that could cause serious injury.

WARNING

When servicing, use only original manufacturer’s replacement parts. Use of any other parts may create a hazard or cause product damage.

WARNING

For greater safety and reliability, all repairs should be performed by an authorised RYOBI service centre.

WARNING

Always wear safety goggles or safety glasses with side shields when operating the product. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

If the power supply cord is damaged, it must be replaced only by the manufacturer or by an authorised service centre to avoid a safety hazard. Contact authorised service centre. When changing the saw blade, ensure that the saw blade holder is free of material residue, such as wood or metal shavings.

GENERAL

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.

WARNING

Do not, at any time, let brake fluids, gasoline, petroleum-based products, and penetrating oils, come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic.

Electrical tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, and commutators. We do not recommend using the product for extended periods of time on these types of materials.

WARNING

Do not use compressed air to blow dust from the product. This practice is dangerous and can cause dirt and grit to be blasted into someone’s eyes, causing injury.

LUBRICATION

All of the bearings in the product are lubricated with a sufficient amount of high grade lubricant for the life span of the product under normal operating conditions. Therefore, no further lubrication is required.

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing of as waste. The machine, accessories, and packaging should be sorted for environment-friendly recycling.

SYMBOLS ON THE PRODUCT

** Safety Alert
V            Volts
Hz        Hertz
~          Alternating current
W         Watts
n o          No-load speed
min -1**   Revolutions or reciprocations per minute
     CE Conformity
      EurAsian Conformity Mark
      Ukrainian mark of conformity
Class II tool
Double insulation
   Please read the instructions carefully before starting the product.
Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.

SYMBOLS IN THIS MANUAL

     Connect to the power supply.
     Disconnect from the power supply.
     Parts or accessories sold separately
  Speed, minimum
   Speed, maximum
     Wood
     Plastic
    Metal
  DANGER: Sharp blade
     Wear non-slip, heavy duty gloves
       Note

The following signal words and meanings are intended to explain the levels of risk associated with this product:

DANGER
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

CAUTION
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.

20181130v6

PRODUCT SPECIFICATIONS

Reciprocating saw

Model| RRS1200
Voltage| 220 – 240 V ~ 50/60 Hz
Input| 1200 W
Strokes per minute| 0 – 3,000 min-1
Length of stroke| 30 mm (1-3/16″)
Weight

(According to EPTA-Procedure 01/2003)

| 3.45 kg
Measured sound values determined according to EN 62841:
A-weighted sound pressure level| LpA = 92.0 dB(A)
Uncertainty K| 5 dB(A)
A-weighted sound power level| LWA = 103.0 dB(A)
Uncertainty K| 5 dB(A)
Wear ear protectors.
The vibration total values (triaxial vector sum) determined according to EN 62841:
Vibration emission level:
Cutting board| ah,B = 17.1 m/s²
Uncertainty K| 1.5 m/s²
Cutting wooden beam| ah,WB = 18.8 m/s²
Uncertainty K| 1.5 m/s²
Maximum cutting capacity (Wood)| 200 mm
Maximum cutting capacity (Steel)| 20 mm
Maximum cutting capacity (Plastic pipe)| 50 mm (2″)
Replacement parts
Reciprocating saw blade set| RAK06RB
Hexagon key#5, 5 mm| NA

VIBRATION LEVEL

WARNING

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

RYOBI® WARRANTY APPLICATION CONDITIONS

In addition to any statutory rights resulting from the purchase, this product is covered by a warranty as stated below.

1. The warranty period is 24 months for consumers and commences on the date the product was purchased. This date has to be documented by an invoice or other proof of purchase. The product is designed and dedicated to consumer and private use only. So there is no warranty provided in case of professional or commercial use. This warranty applies only on new products.
2. There is a possibility to extend for a part of the range of power tools (AC/DC) the warranty period over the period described above using the registration on the www.ryobitools.eu website. The eligibility of products for extended warranty is clearly displayed in stores and / or on packaging and is contained within the product documentation. The end user is required to register his/her newly-acquired products online within 30 days from the date of purchase. The end user may register for the extended warranty in his/her country of residence if listed on the online registration form where this option is valid. Furthermore, end users must give their consent to the storage of their personal data that is required to be entered online. They must also accept the terms and conditions. The registration confirmation receipt, which is sent out by e-mail, and the original invoice showing the date of purchase will serve as proof of the extended warranty.
3. The warranty covers all defects of the product during the warranty period due to faults in workmanship or material at the purchase date. The warranty is limited to repair and/or replacement and does not include any other obligations including but not limited to incidental or consequential damages. The warranty is not valid if the product has been misused, used contrary to the instruction manual, or has been incorrectly connected to a power supply. This warranty does not apply to:
   -­ any damage to the product that is the result of improper or lack of maintenance
   -­ any product that has been altered or modified
   -­ any product where original identification (trade mark, serial number) markings have been defaced, altered or removed
   ­ -any damage caused by non-observance of the instruction manual
   -­ any product not displaying the CE approval mark on the rating plate
   -­ any product that has been attempted to be repaired by a non-authorised warranty service centre or without prior authorisation by Techtronic Industries
   -­ any product connected to an improper power supply (amps, voltage, frequency)
   -­ any damage caused by external influences (water, chemical, physical, shocks) or foreign substances
   -­ normal wear and tear spare parts
   -­ inappropriate use, overloading of the tool
   -­ use of non-approved accessories or parts
   -­ Power tool accessories provided with the tool or purchased separately. including but not limited to screw driver bits, drill bits, abrasive discs, sand paper and blades, lateral guide etc.
   -­ Components (parts and accessories) subject to natural wear and tear, including but not limited to Service & Maintenance Kits, carbon brushes, bearings, chuck, SDS drill bit attachment or reception, power cord, auxiliary handle, transport carry case, sanding plate, dust bag, dust exhaust tube, felt washers, impact wrench pins & springs, etc.
4. For servicing, the product must be sent or presented to a RYOBI authorised service station listed for each country in the following list of service station addresses. In some countries your local RYOBI dealer undertakes to send the product to the RYOBI service organisation. When sending a product to a RYOBI service station, the product should be safely packed without any dangerous contents such as petrol, marked with sender’s address and accompanied by a short description of the fault.
5. A repair / replacement under this warranty is free of charge. It does not constitute an extension or a new start of the warranty period. Exchanged parts or products become our property. In some countries delivery charges or postage will have to be paid by the sender. Your statutory rights arising from the purchase of the product remain unaffected.
6. This warranty is valid in the European Community, Switzerland, Iceland, Norway, Liechtenstein, Turkey and Russia. Outside these areas, please contact your authorised RYOBI dealer to determine if another warranty applies.

AUTHORISED SERVICE CENTRES

ACD PLANT LTD
145 Southbank Road
Coundon
Coventry, West Midlands
CV6 1FG
Phone: 02476 594348
Email: danmcgunigle@acdplant.co.uk
Web: www.acdplant.co.uk

CBS Power Tools Limited
Unit 4, V P Square
Storeys Bar Rd, Fengate
Peterborough, Cambridgeshire
PE1 5YS
Phone: 01733 343031
Email: steve@cbspowertools.co.uk
Web: www.cbspowertools.com

C D Powertools
76 Old Road
Churwell Morley, Leeds
LS27 7TH
Phone: 0113 2718494
Email: info@cdpowertools.co.uk
Web : www.cdpowertools.co.uk

C J Sinclair Limited
44 Victoria Road
St Peters
Broadstairs, Kent
CT10 2UG
Phone: 01843 869400
Email: repairs@cjsinclairltd.co.uk
Web: www.cjsinclairltd.co.uk

Powertech Ind Ltd
Unit 2C, Ellison Road
Norwood Ind, Killamarsh
Sheffield, South Yorkshire
S21 2JG
Phone: 01142 474080
Email: stores@powertech-industrial.co.uk
Web: www.powertech-industrial.co.uk

RYCKO Technical Services LTD
104 Green Lane
St Albans, Herts
AL3 6EX
Phone: 08458 678790
Email: info@ryckotechnical.com
Web: www.ryckotechnical.com

ToolTech Industrial Equipment
227 E Dunhill Road, Macosquin
Coleraine, Co Londonderry
BT514LQ
Phone: 028 70359493
Email: john@tooltech.org.uk

For an updated list of authorised service centres, visit http://uk.ryobitools.eu/header/service-and-support/service-agents.

DECLARATION OF CONFORMITY

Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany

Herewith we declare that the product

Reciprocating saw
Brand: RYOBI
Model number: RRS1200
Serial number range: 44452303000001- 44452303999999

is in conformity with the following European Directives and harmonised standards
2006/42/EC, 2014/30/EU, 2011/65/EU
EN55014-1:2017, EN55014-2:2015, EN61000-3-2:2014, EN61000-3-3:2013, EN 62841-1:2015, EN 62841-2-11:2016
RoHS documentation is compiled according to EN 50581:2012

Todd Chipner
Sr. Director, Regulatory & Safety
Winnenden, Dec. 31, 2018

Authorised to compile the technical file:
Alexander Krug, Managing Director
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany

Techtronic Industries GmbH
Max-Eyth-Straße 10,
71364 Winnenden, Germany

961152684-03

References

• Ryobi Tools
• SAV Ryobi France: Pièces détachées et réparations Ryobi : le service client Ryobi
• Ryobi Norge | Elverktøy, ONE+, Hagemaskiner, 36V
• Ryobi Tools
• | A.C.D Plant Ltd - Plant and Tool Hire Coventry and throughout Warwickshire
• Power Tools and Garden Tools | CBS Power Tools UK
• CD PowerTools – Power tool maintenance and repairs in Leeds
• C.J Sinclair Ltd - The Power Tool Repair Centre – C.J. Sinclair
• Powertools | Powertech Industrial Ltd | Killamarsh
• Ryobi Danmark | Elværktøj ONE+, Havemaskiner, 36V
• Ryobi Tools

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