Testboy TB-2200 Handheld Multimeter Instruction Manual

June 3, 2024
Testboy

Testboy TB-2200 Handheld Multimeter Instruction Manual

Testboy TB-2200 Handheld Multimeter.jpg

1. Safety notes / introduction

The Testboy® TB-2200 is a general purpose multimeter. This measuring instrument has been manufactured to the latest safety specifications, and guarantees safe and reliable use. The multimeter is a valuable aid for all standard measurement tasks in trade and industrial applications as well as for the hobby electrician interested in electronics.

Safety specifications meet IEC/EN 61010 -1 / DIN VDE 0411

Scope of supply:

1 Testboy® TB-2200 Multimeter including safety test leads
1 Operation manual
1 Ever-ready carrying case

Safety precautions
The Testboy® TB-2200 left our factory in a technically safe and flawless condition. In order to maintain this condition, the user must observe the safety notes con-tained in this manual.

Caution!

  • This operation manual contains information and notes required to operate and use this instrument safely. Before using this instrument, you must read this opera-tion manual with due care and attention and adhere to all aspects. Failure to ob-serve the instructions, warnings and notes could lead to serious or life-threatening injuries to the user or damage to the instrument.
  • In order to avoid an electrical shock hazard you must observe the specified pre-cautionary measures when working with voltages greater than 70 V (35 V) DC or 33 V (16 V)eff AC. These values represent the specified limits of safe-to-touch voltages in accordance with DIN VDE (values given in brackets apply to medical or agricultural applications).
  • Before taking each measurement, ensure that the test leads and the measuring instrument are in a flawless condition.
  • The test leads and test probes must only be handled using the isolated grips. Avoid touching the tips of the test probes under all circumstances.
  • The person responsible or user should refer to the operating instructions to guar-antee safety. If the instrument is not used in line with the manufacturer’s specifica-tions, the safety provided by the instrument may be impaired.
  • No part of the instrument or its accessories may be replaced by any parts other than parts certified by the manufacturer or the manufacturer’s suppliers.

Attention!

  • The test instrument must only be used for the specified measurement range.
  • Each time before use, inspect the instrument to ensure that it is working faultless-ly (for example, on known source of voltage). Please also refer to DIN VDE 0105, Part 1.
  • The Responsible body or operator should refer to the instruction manual to pre-serve the protection afford by the equipment. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
  • Any parts of the device and its accessories are not allowed to be changed or re-placed, other than authorized by the manufacturer of his agent.

Caution!
The instrument must only be used under the conditions and for the purposes for which it was designed and built. Thus, it is imperative to observe the notes on safe-ty, the technical data in conjunction with the ambient conditions and use the in-strument in dry conditions.

Maintenance
The instrument does not require special maintenance when used as specified in this operation manual.

Cleaning
Use a damp cloth and mild household cleaning agent to clean the instrument should it become soiled through daily use. Never use aggressive cleaning agents or solvents to clean the instrument.

2. Explanation of the rotary selector switch, buttons and sockets

ON/OFF switch (via rotary selector switch)
The instrument is turned on by selecting a measurement range and turned off by setting the switch to ‘OFF’.

Functional button (M)
Press this button to toggle between the functions printed on the housing.

Memory log button (H)
Press this button to store the actual measurement value.

Light button (☼)
Press this button to turn the torch function on and off.

Selector switch, measurement function

Use the rotary selector switch to select the various measurement modes.

4 A socket
The 4 A socket must be used for measurements from 200 mA.

Input socket (right)
Red test lead for all types of signals supported by the instrument.

Ground socket
Black test lead for all types of signals supported by the instrument.

3. General data

The accuracy relates to 1 year at a temperature between 18 °C – 28° and 75 % humidity (yearly calibrations are offered).

Autoranging and manual measurement range selection
Max. voltage between the connection socket and ground: 300 V DC/AC

FIG 1 General data.JPG

Definition of measurement categories.
Measurement category II: Measurements on circuits directly connected to low volt-age networks electrically via plug. Typical short-circuit current < 10 kA.

Measurement category III: Measurements within the building installation (stationary consumer devices with non-plug-in connection, distributor connection, permanently installed equipment in the distributor). Typical short-circuit current < 50 kA.

Measurement category IV: Measurements at the source of the low voltage installa-tion (meters, mains connection, primary overcurrent protection). Typical short-circuit current >>50 kA.

To establish the measurement category in a combination of test lead and measur-ing instrument, the lowest category, either of the test lead or the measuring instru-ment, always applies.

Volts DC:

FIG 2 Volts DC.JPG

Input impedance: 10 MΩ
Max. input voltage 300 V DC

Volts AC

FIG 3 Volts AC.JPG

Input impedance: 10 MΩ
Max. input voltage 300 V AC RMS, frequency range: 40 – 400 Hz

Direct current:

FIG 4 Direct current.JPG

Overload protection: F 200 mA/500 V fuse protection for μA and mA ranges
4 A range is protected by 4 A/500 V

Alternating current:

FIG 5 Alternating current.JPG

Overload protection: F 200 mA/500 V fuse protection for μA and mA ranges 4 A range is protected by 4 A/500 V

Resistance:

FIG 6 Resistance.JPG

Measurement voltage: 0.25 V, over-range protection: 300 V AC/DC < 30 s

DIODE Test:

FIG 7 DIODE Test.JPG

Forward biasing current: approx. 0.6 mA, backward voltage: approx. 1.5 V,
Over-range protection: 300 V AC/DC < 30 s

CONTINUITY TEST:

FIG 8 CONTINUITY TEST.JPG

Measuring-circuit voltage: approx. 0.5 V, over-range protection: 300 V AC/DC < 30 s

4. Application description

DC VOLTAGE MEASUREMENT
Set the selector switch to measurement range V=.
Insert the black test lead into the ‘COM’ socket and the red test lead into the right-hand socket. Using the test probes, touch the test points of the test object.

The multimeter automatically searches for the most suitable measurement range. Read measurement value on the display.

AC VOLTAGE MEASUREMENT
Set the selector switch to measurement range V~.
Insert the black test lead into the ‘COM’ socket and the red test lead into the right-hand socket. Using the test probes, touch the test points of the test object.
The multimeter automatically searches for the most suitable measurement range. Read measurement value on the display.

The red test lead can be used for single-pole phase test by pressing the M-button, the display will flash and acoustic signal is emitted. Before the test, make absolute-ly sure to disconnect all other test leads. This test is not suitable for determining the presence of hazardous line voltage. During the test, even if display does not flash and no acoustic signal is emitted, a dangeous high voltage (>33 V AC or 70 V DC) may nevertheless be present.

Caution!
Before touching conductive parts the absence of hazardous voltage must be checked with the two-pole direct contact measurement of the AC-Voltage range.

CABLE BREAK DETECTION
The cable break detection is intended for non-contact localization of cable breaks on non-exposed live lines.

Set the selector switch to CABLE BREAK DETECT function.

When sensor on the top edge of the multimeter is held over a live cable (100 – 300 V AC) starting from the feeding point while the M-button is held pressed down, the display flashes and an acoustic signal is emitted before breaking point.

When carrying out the cable break detection, if the display does not flash and no acoustic signal is emitted, a dangerous high voltage (>33 V AC or 70 V DC) may nevertheless be present. The non-contact sensor can only detect voltage generat-ed by sufficiently strong electric fields from power sources (grids,

100 V AC). If the field strength is low, the instrument may not detect applied voltage and thus cannot locate the cable break correctly. If the instrument does not detect any existing volt-age, this can be due to the following factors, amongst other things:

  • Shielded wires/cables
  • Thickness and type of insulation
  • Distance from the voltage source

Exercise caution at voltages above 30V, as there is a risk of electric shock.

Caution!
The non-contact cable break detection function is not suitable for the detection of hazardous line voltage.

Before touching conductive parts the absence of hazardous voltage must be checked with the two-pole direct contact measurement of the AC-Voltage range.

DC CURRENT MEASUREMENT:
Set the selector switch to measurement range A≅.
Use the ‘M’ button to set the device to DC.
Insert the black test lead into the ‘COM’ socket and the red test lead into the righthand
socket (up to max. 200 mA).

You must use the ‘4 A’ socket when measuring currents above 200 mA.
Using the test probes, touch the test points of the test object.
The multimeter automatically searches for the most suitable measurement range.
Read measurement value on the display.

AC CURRENT MEASUREMENT:
Set the selector switch to measurement range A≅.
Use the ‘M’ button to set the device to AC≅.
Insert the black test lead into the ‘COM’ socket and the red test lead into the righthand socket (up to max. 200 mA).

You must use the ‘4A’ socket when measuring currents above 200 mA.
Using the test probes, touch the test points of the test object.
The multimeter automatically searches for the most suitable measurement range.
Read measurement value on the display.

RESISTANCE MEASUREMENT:
Set the selector switch to measurement range ‘Ω’.
Insert the black test lead into the ‘COM’ socket and the red test lead into the ‘INPUT’ socket.
Using the test probes, touch the test points of the test object. The multimeter automatically
searches for the most suitable measurement range.

Read measurement value on the display.

DIODE:
Set the selector switch to measurement range ‘Ω’.
Insert the black test lead into the ‘COM’ socket and the red test lead into the righthand
socket.
Use the ‘M’ button to set the device to . Using the test probes, touch the test
points of the test object. Red test lead = anode
Black test lead = cathode.
The forward voltage drop is displayed.

CONTINUITY TEST:
Set the selector switch to measurement range ‘Ω’.
Insert the black test lead into the ‘COM’ socket and the red test lead into the right-hand socket.
Using the button ‘M’, set the device to ‘ )) ’. Using the test probes, touch the test points of the test circuit. An acoustic signal is emitted if resistance below 50 Ω is measured. Read measurement value on the display.

Important: Isolate from the power supply and discharge capacitors in the cir- cuit to be measured.

5. Changing the battery/fuse

Change the battery when the battery symbol is displayed. Remove the test leads from the measuring instrument before changing the battery or fuse!

Use the specified batteries/fuses only!

Rear of instrument:
Remove the screw on the rear of the instrument, open the battery compartment and remove the used batteries. Before changing the batteries or fuse, remove the instrument’s test leads.

Important: Do not dispose of batteries in normal household rubbish!
Observe statutory regulations pertaining to disposal!

Insert new batteries (2 x 1.5 V AAA Micro). Replace battery compartment cover and screw tight.
When changing the fuse, always remove the test leads from the instrument and undo all screws on the rear; carefully remove the rear of the housing and replace the fuses with fuses of the same type. Fuse: F 200 mA or 4 A/500 V

Replace screws and screw tight.

Disposal
Dear Testboy customer, purchasing our product gives you the option of returning the instrument to suitable collection points for waste electrical equipment at the end of its lifespan.

The WEEE directive regulates the return and recycling of electrical appliances. Manufacturers of electrical appliances are obliged to take back and recycle all electrical appliances free of charge. Electrical devices may then no longer be disposed of through conventional waste disposal channels. Electrical appliances must be recycled and disposed of separately. All equipment subject to this directive is marked with this logo.

Disposal of used batteries

As end user, you are legally obliged (battery law) to return all used batteries; disposal by the household waste is forbidden!

Batteries containing contaminant material are labelled with this symbol
indicating that they may not be disposed of in normal domestic waste.
The designations for the essential heavy metals are, amongst others:
Cd = Cadmium, Hg = Mercury, Pb = Lead, Mn = Manganese, Li = Lithium.

You can return your used batteries to collection points in your community or anywhere where batteries are sold free-of-charge.

Certificate of quality
All activities and processes carried out within Testboy GmbH relating to quality are subject to ongoing monitoring within the framework of a Quality Management System.

Furthermore, Testboy GmbH confirms that the testing equipment and instruments used during the calibration process are subject to an ongoing inspection process.

Declaration of conformity
The product conforms to the most recent directives. For more information, go to
www.testboy.de

Fields of application
This instrument is intended for use in applications described in the operation manual only. Any other use is considered improper and non-approved usage and can result in accidents or the destruction of the instrument. Any misuse will result in the expiry of all guarantee and warranty claims on the part of the operator against the manufacturer.

Testboy GmbH
Elektrotechnische Spezialfabrik
Beim Alten Flugplatz 3
D-49377 Vechta
Germany

Tel: +49 4441 89112-10
Fax: +49 4441 84536
www.testboy.de
info@testboy.de

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