JIREH STIX BG0100 Manual Magnetic Corrosion Scanner User Manual

JIREH STIX BG0100 Manual Magnetic Corrosion Scanner

IDENTIFICATION

1.1. Product Brand
This user manual describes the proper safety precautions, setup and use of the STIX manual magnetic corrosion scanner.

1.2. Manufacturer

• Jireh Industries Ltd.
• 53158 Range Road 224 Ardrossan, Alberta, Canada
• T8E 2K4
• Phone: 780.922.4534
• jireh.com

PRODUCT SPECIFICATIONS

Intended Use
The STIX magnetic scanner is a manually operated scanner which provides corrosion scanning.

• 2.1.1. Operating Limits

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Pipe/tube range, outer diameter

(standard)

| 20.3 cm (8 in)| Flat
Pipe/tube range, outer diameter

(reduced)

| 10.2 cm (4 in) *| Flat

• Operating environment
  The STIX magnetic scanner is designed for use in an industrial environment that is between -20° C (-4° F) and 50° C (122° F).

2.2. Dimensions and Weight

2.3. Environmental Sealing
Dust-tight, watertight (not submersible).

2.4. Performance Specifications

DEFINITIONS

Definition of Symbols

• Instructions to ‘look here’ or to ‘see this part’.
• Denotes movement. Instructing users to carry out an action in a specified direction.
• Indicates alignment axis.
• Alerts the user that the view has changed to a reverse angle.

SYSTEM COMPONENTS

4.1. Component Identification

Tools

The 2 mm hex driver (Fig. 13) allows for adjustment of the index nuts. The 3 mm hex driver (Fig. 14) is sufficient for all typical operations and adjustments of the STIX. The 3/8 in wrench (Fig. 15) is used to remove and install buttons on the probe holders.

Corrosion Link
The corrosion link (Fig. 16) provides braking for the system and an internal encoder connected to the  wheels. A connection plug exists for index encoding. A mounting point for the frame bar is also provided. The corrosion link length can be adjusted to increase the scanner diameter range and allow for probe clearance.

Non-Encoded Corrosion Link
The non-encoded corrosion link (Fig. 17) provides braking for the system. A mounting point for the frame bar is also provided. The corrosion link length can be adjusted to increase the scanner diameter range and allow for probe clearance.

Corrosion link adjustment
To achieve the minimum diameter pipe/tube scan range of 10.2 cm (4 in), the corrosion link and non-encoded corrosion link must be adjusted as follows.

1. Use the supplied 2 mm hex driver to remove the 2 shoulder screws (Fig. 18).
2. With the 2 shoulder screws removed, position the two halves of the corrosion link closer together, align the screw holes and insert the shoulder screws (Fig. 19).
3. Tighten the 2 shoulder screws with the supplied 2 mm hex driver (Fig. 20).

Mounting a Frame Bar

Ensure the two black wing knobs are loose (Fig. 21). Slide the frame bar along the dovetail nuts of the corrosion link (Fig. 21). When the frame bar is positioned where appropriate, tighten the two black wing knobs (Fig. 22).

Index Encoder Connection

The index encoder connection (Fig. 23) is located along the side of the corrosion link. The cable from the PPS encoder (see Index Encoder on page 18) connects to this point.

4.4.4. Encoder Connection

The encoder connection (Fig. 24) is located at the rear of the corrosion link. The encoder cable connects here. The opposite end of the encoder cable connects to the user’s instrument.

Brake

The red lever on both the corrosion and non-encoded corrosion links provides braking to the system. Press the lever down to activate the brake.
TIP: When the brake is engaged, and the scanner is moved, this may loosen the wheels from the axle. Grip the wheel tightly and retighten the axle with the 3 mm hex driver

Wheel Removal/Installation

Tightly grip the wheel to be removed by hand. Loosen the wheel from the axle using the supplied 3 mm hex driver (Fig. 14).

WARNING! MAGNETIC MATERIAL. The magnetic wheel kit produce a magnetic field which may cause failure or permanent damage to items such as watches, memory devices, CRT monitors, medical devices or other electronics. People with pacemakers or ICD’s must stay at least 25 cm (10 in) away

Carrier
With the use of a leadscrew, the carrier can move along the length of the frame bar:

1. Loosen the leadscrew clamp knob (Fig. 27) to allow carrier movement along the frame bar
   

2. Press the latch on the carrier handle to position the carrier to the next index location (Fig. 28).

4.5.1. Carrier Cable Clip

1. Push the cable clip flap down (Fig. 29) to insert the necessary cables and hoses (Fig. 30).

4.5.2. Index Nuts

The index nuts (Fig. 31) along the frame bar offer index positions during scans. The arrow found on the carrier’s handle references the arrow on the corresponding index nut. Align the arrows using the ruler to set the desired spacing.

NOTE: The index nuts can be repositioned, and placement of the index nuts works in conjunction with common probe specifications. Excessive adjustment of the index nuts is not recommended.

Heavy Duty Vertical Probe Holder

• A Latch
• B Probe Holder Arm Adjustment Knob
• C Yoke
• D Probe Holder Arms
• E Pivot Buttons
• F Arm Clamp Screw
• G Probe Holder Adjustment Knob
• H Vertical Adjustment Knob

Probe Holder Setup

1. Loosen the probe holder adjustment knob (Fig. 34) and mount the heavy duty vertical probe holder’s dovetail jaw to the carrier.

2. The vertical adjustment knob (Fig. 35) allows the heavy duty vertical probe holder’s height adjustment. This adjustment also controls the probe holder’s spring tension.
   

3. Loosen the probe holder adjustment knob and remove the outer probe holder arm (Fig. 36).

4. Loosen the arm clamp screw (Fig. 37).

5. Place the wedge on the pivot button of the inner probe holder arm (Fig. 37)
   

6. Align the middle of the wedge with the centre of the yoke (Fig. 38).

7. Tighten both the probe holder adjustment knob and the arm clamp screw (Fig. 39) while ensuring the wedge remains centred with the yoke.

Probe Holder Vertical Adjustment

1. Gently lift the heavy-duty probe holder and simultaneously pull the latch (Fig. 40). This action will unlock the probe holder. Slowly lower the probe holder towards the scan surface (Fig. 41).

Probe Holder Left/Right Conversion

1. Using the supplied 3 mm driver, unscrew the yoke (Fig. 42).

2. Position the yoke and arms on the opposite side of the probe holder (Fig. 43).
   

3. Loosen the arm clamp screw and the probe holder arm adjustment knob allowing removal of the probe holder arms (Fig. 44).

4. Position the removed arms to the opposite sides of the yoke (Fig. 45).
   

5. Position the pivot buttons to the inside of the probe holder arms (Fig. 46).

6. Place the probe holder arms on the yoke and tighten the arm clamp screw and probe holder adjustment knob (Fig. 47).

7. Use the supplied 3 mm driver to screw the yoke to the probe holder.

TIP: When using a standard yoke length, position the yoke in the threaded hole closest to the frame bar. When using a long yoke length, position the yoke in the threaded hole furthest from the frame bar

Yoke Substitution

1. Loosen the arm clamp screw and the probe holder adjustment knob allowing removal of the probe holder arms (Fig. 50).
2. Use the supplied 3 mm driver to unscrew the yoke (Fig. 51).
3. Choose an alternate size of yoke and screw the yoke to the outer probe holder hole (Fig. 52).
4. Place the probe holder arms on the yoke and tighten the arm clamp screw and probe holder adjustment screw (Fig. 49).

Probe Holder 90° Adjustment

1. Remove the yoke using the supplied 3 mm driver (Fig. 42).
2. Orient the yoke to the front of the probe holder and screw the yoke into the threaded hole provided (Fig. 53).

Frame Bar with Ruler

Frame bars (Fig. 54) are used to mount probe holders, probe positioning systems and other accessories. The frame bar includes a ruler with 1 mm measurements.

Pivot Buttons

Available in a variety of shapes and sizes, fitting various wedge dimensions. Use the supplied 3/8 in wrench (Fig. 15) to remove and install pivot buttons (Fig. 55).

Index Encoder
The index encoder provides positional feedback perpendicular to the scan direction of travel.

1. To install the index encoder, loosen the clamp screw on the encoder with the supplied 3 mm hex driver (Fig. 56).

2. Insert the encoder post in the index encoder support bracket while aligning the leadscrew shaft with the encoder socket (Fig. 57).
   TIP: You can rotate the lead screw by hand to assist in the alignment of the encoder socket.

3. Tightening the 3 mm clamp screw on the index encoder support bracket (Fig. 58).

4. Plug the index encoder connector to the corrosion link (Fig. 59).
   

Cable Clips
Clips have been provided to assist with cable management. Pinch the clip and press it into the dovetail groove of the frame bar.

Cable Management

TIP: When using cable management, ensure the dovetail link is placed 2nd in the chain behind the overhead adjustable link.

Cable Management Dovetail Mount
To attach the cable management, follow these steps:

1. Loosen the knob on the cable management dovetail mount. Slide the mount onto the dovetail link (Fig. 63).
2. Once centered on the dovetail link, tighten the cable management’s dovetail mount knob (Fig. 64).

Cable Management Setup
The cable management is offered in a variety of lengths and provides a means of bundling and protecting cables and hoses that run to the scanner.

1. Open the cable management and cable latch. Begin at the tube’s dovetail mount and place the cabling in the tube (Fig. 65).

2. Follow the cable placement, zipping the tube closed and closing the cable management cable latch (Fig. 66).
   

3. Once the cable is placed the entire length of the tube, bring the zipper from the tube’s opposite end, meeting at any point in the middle (Fig. 67).

4. When necessary, the two zippers may be opened to allow any cables to exit the tube anywhere between the ends (Fig. 68).

Clamp Setup
If the tube becomes disconnected from the cable management dovetail mount, follow these instructions to re-attach the tube and dovetail mount.

1. Loosen the clamp screw using the supplied 3 mm hex driver.
2. Slide the clamp around the tube first, then slide the tube around the outside of the cable management dovetail mount (Fig. 69). Align the zipper opening and the cable management dovetail mount opening.
3. Slide the clamp over the tube and cable management dovetail mount, pinching the tube in between (Fig. 70).
4. Tighten the clamp screw (Fig. 71).

CONFIGURATION

Standard Configuration

OPERATION

Setup of a STIX on a Scanning Surface

1. Ensure the frame bar extends past the corrosion link (Fig. 73-2) on the encoder side. This will provide protection to the index encoder connector. The non-encoded link can be flush with the frame bar (Fig. 73-1)
   

2. Plug in the encoder cable to the encoder connection (see Encoder Connection on page 9) and route the encoder cable through the cable management (see Cable Management on page 19) and cable clips (Fig. 74)
   

3. Install the wedge (see Heavy Duty Vertical Probe Holder on page 13) in the probe holder.

4. Ensure the brakes (Fig. 75-1) are activated (see Brake on page 10) on both corrosion links.
   

5. Place the STIX on the scanning surface (Fig. 76).

MAINTENANCE

General cleaning of components is important to keep your system working well. All components that have no wiring or cables are completely waterproof. Components can be washed with warm water, dish soap and a medium bristle brush. Before using the scanner, ensure all connectors are free of water and moisture.
NOTE: All components with wiring, cables or electrical connections are splashproof. However, these components are NOT submersible.
NOTE: Never use strong solvents or abrasive materials to clean your scanner components

TROUBLESHOOTING

The encoder is

not functioning.

| The instrument is not

set up correctly.

| Refer to the instrument’s documentation

regarding proper setup.

 | An issue with the

encoder.

| Contact Jireh Industries for repair (see Jireh

Industries Ltd. on page 1).

Technical Support

For technical support, contact Jireh Industries (see Jireh Industries Ltd. on page 1)

SPARE PARTS

To order accessories or replacement parts for your STIX system. (contact Jireh Industries Ltd. on page 1)
NOTE: These drawings are for parts order. This is not a list of kit contents.

Corrosion Scanner

1. DKS009-S-4       PPS Encoder
2. MA252 Shoulder Screw
3. CES064-C Corrosion Link: Extended
4. BTS031 Magnetic Wheel
5. CES068-C Non-Encoded Corrosion Link: Extended
6. MD050-010 SHCS, M4x0.7 X 8 mm, SST
7. DKS010-58 Corrosion Slider
8. DK0020 Dovetail Nut
9. BG0091 Cable Clip
10. PH0104 Leadscrew Clamp Knob
11. DK0019 Screw, 5 SHCS, 3 mm
12. BGS067 Frame Bar with Ruler, 75 cm
13. MA254 SHSS, M4 x 7 x 3 mm, flat point, SST
14. CE0116 Index Nut

Kit Components

7             See Heavy Duty Yoke Style
8| BGS068| Dovetail Mount
9| CE0137| Short 2 mm Hex Wrench
10| CES067| Cable Management Mount
11| CES066| Cable Management Clamp
12| See Cable Managem| ent Length

• Encoder Connector Type
  **** Connector Type| Company/Instrument| Connector Type| Company/Instrument
  ---|---|---|---
  B| Olympus OmniScan MX

Zetec Topaz

| G| Sonotron Isonic 25xx
C| Olympus Focus LT Zetec Z-Scan

Eddyfi Ectane 2

| U| Sonatest Veo / Prisma
E| Olympus OmniScan SX/MX2/X3

M2M MANTIS/GEKKO LEMO

| V| Pragma PAUT
F| TD (Technology Design)| AD| Sonatest Veo / Prisma – Single

Axis

 |  |  |
 | NOTE: Additional encoder connector styles are available. (contact Jireh Industries Ltd. on page 1)

• Cable Management Length
  ** Part #           Length
  ** CX0226            7 m (22.9 ft) **

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Accessories

• Magnetic Wheel Kit
  Part # Description
  ** BTG014               Magnetic Wheel Kit **

  ---

  **

• Preamp Bracket
  Part #                Description
  ****CES029            Preamp Bracket
  CES029-V             Preamp Bracket with Velcro

• HydroFORM™ Cart
  Part #                Description
  CA119              Urethane Molded Wheel Bearing
  
  

Heavy-Duty Vertical Probe Holder

Probe Holder Components

• Heavy Duty Yoke Style
  
  

• Pivot Button Style
  
  

DISPOSAL

WEEE Directive
In accordance with European Directive on Waste Electrical and Electronic Equipment (WEEE), this symbol indicated that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to Jireh Industries for return and/or collection systems available in your country.

LIMITED WARRANTY

WARRANTY COVERAGE
Jireh Industries warranty obligations are limited to the terms set forth below: Jireh Industries Ltd. (“Jireh”) warrants this hardware product against defects in materials and workmanship for a period of THREE (3) YEARS from the original date of purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product, or (3) refund the purchase price of the product. A replacement product/part assumes the remaining warranty of the original product or ninety (90) days from the date of replacement or repair, whichever provides longer coverage for you. When a product or part is exchanged, any replacement item becomes your property and the replaced item becomes Jireh’s property. When a refund is given, your product becomes Jireh’s property.

OBTAINING WARRANTY SERVICE
To utilize Jireh’s warranty service you must ship the product, at your expense, to and from Jireh Industries. Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number. This number will be used to process and track your product. Jireh is not responsible for any damage incurred during transit.

EXCLUSIONS AND LIMITATIONS
This Limited Warranty applies only to hardware products manufactured by or for Jireh Industries. This warranty does not apply: (a) to damage caused by accident, abuse, misuse, misapplication, or non-Jireh products; (b) to damage caused by service (including upgrades and expansions) performed by anyone who is not a Jireh Authorized Service Provider; (c) to a product or a part that has been modified without the written permission of Jireh.

Jireh Industries Ltd.
53158 Range Road 224
Ardrossan AB T8E 2K4
Canada
Phone: 780-922-4534
jireh.com

All brands are trademarks or registered trademarks of their respective owners and third-party entities. Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. All specifications are subject to change without notice.

References

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