JIREH DP0040 Rev 00.4 Glacier RGB Cooler Instruction Manual

Cooler
DP0040 Rev 00.4

DP0040 Rev 00.4 Glacier RGB Cooler

SAFETY WARNINGS / PRECAUTIONS
KEEP THIS MANUAL – DO NOT LOSE
THIS MANUAL IS PART OF THE COOLER SYSTEM AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS.
Ensure any amendments are incorporated with this document.

DANGER! The Cooler is designed for a specific use. Using the Cooler outside of its intended use could be dangerous. Read and understand this manual before using.
DANGER! ELECTRICAL CORDS CAN BE HAZARDOUS. Misuse can result in FIRE or DEATH by ELECTRICAL SHOCK. Inspect thoroughly before each use. Do NOT use if damaged. Do NOT use when wet. Keep away from water. Do NOT drive, drag or place objects over cord.
WARNING! Do NOT operate in an explosive environment. Do NOT operate scanner in the presence of volatile substances.
WARNING! The coolant used in this product contains a 50/50 blend of ethylene glycol based automotive antifreeze and water. Consult the MSDS for hazards associated with the use and handling of this coolant.
WARNING! DO NOT DISASSEMBLE. No user-serviceable parts. Disassembling any of the components in this product, beyond the instructions in this user manual, could void the regulatory certifications and/or effect the safety of the product.
CAUTION! DO NOT DISCONNECT UNDER LOAD. Shut off power before connection or disconnecting. Permanent damage to electronics could occur.
**** The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. (see Disposal on page 26 for additional details).

Chapter 1 IDENTIFICATION

1.1. Product Brand
The Cooler is a heat exchanger used to transfer thermal energy from one medium to another for the purpose of cooling.

1.2. Manufacturer
Distributor:
Manufacturer:
Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta, Canada
T8E 2K4
780.922.4534
jireh.com

1.3. Compliance Declarations
1.3.1. ISED Emissions Compliance (Canada)
CAN ICES-003(A) / NMB-003(A)
This Class A digital apparatus complies with Canadian ICES-003.

1.3.2. FCC Suppliers Declaration of Conformity (United States)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Suite 300
Houston, Texas
United States 77047
TELEPHONE:| 832-564-0626

1.3.3. European Union CE Declarations
Jireh Industries hereby declares that the Cooler product complies with the essential requirements and other relevant provisions of the following European Union directives:

1.3.4. UKCA Declarations
Jireh Industries hereby declares that the Cooler product complies with the essential requirements and other relevant provisions of the following UK directives.

Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations| 2012

Chapter 2 PRODUCT SPECIFICATIONS

2.1. Intended Use
The Cooler provides a flow of cooled coolant for use in actively cooling NDT equipment such as manual crawlers, motorized crawlers, probes, etc., that are equipped with cooling passages.

2.1.1. Operating Environment
The Cooler is for use in industrial environments having ambient temperatures between -20° C (-4° F) and 40° C (104° F).

2.1.2. User
The Cooler is intended to be used by persons who have read and understand the user manual.

2.2. Unintended Use
The Cooler is not intended for use:
► outside of the intended use
► at locations having an explosion or fire hazard
► as an open-loop pumping system, such as a couplant pump

2.3. Cooler Dimensions, Weight and Capacity

• Cooler weight includes coolant
  2.4. Power Requirements
  CAUTION! DO NOT DISCONNECT UNDER LOAD. Shut off power before connection or disconnecting. Permanent damage to electronics could occur.

Input Voltage: 25-45 VDC
Input Power: 23 W

2.5. Environmental Sealing
Dust-tight, watertight (not submersible)

2.6. Recommended Coolant
The recommended coolant is a 50/50 blend of ethylene glycol-based automotive antifreeze and water. Consult the MSDS for hazards associated with the use and handling of this coolant.

Chapter 3 DEFINITION OF SYMBOLS

Denotes movement. Instructing user to carry out an action in a specified direction.
Indicates alignment axis.

Chapter 4 SYSTEM COMPONENTS

4.1. Component Identification

Fig. 2 – Cooler DPA002| Fig. 3 – Hose DPA004-
---|---
Fig. 4 – Auxiliary Cable UMA017-01

4.2. Tools

A 15 mm wrench and 16 mm wrench (not supplied) are required when removing and/or installing the quick connect fitting of the hose assemblies.

4.3. Cooler

1 Reservoir Window
2 Fill Cap
3 Indicator| 4 LCD Screen
5 MODE Button
6 AUX Connection| 7 AUX Connection
8 OUT Port
9 IN Port
---|---|---

NOTE: The Cooler is to be operated with the handle oriented upwards at all times.
NOTE: Ensure the Cooler has adequate unobstructed airflow on all sides during operation.
TIP: Do not operate the Cooler in ambient temperatures above 40° C (104° F). Operation in low ambient temperatures will yield the best cooling results.

The Cooler’s pump will not exceed 30 p.s.i.

4.3.1. Reservoir Window
The reservoir window allows observation of the coolant level.

4.3.2. Fill Cap
Unscrew the fill cap to add additional coolant when instructed via the LCD screen. Use only the recommended coolant (see Recommended Coolant on page 4 for additional details). Consult MSDS sheet for coolant handling.

4.3.3. Indicator
The chart below describes the various indicator states:

| Solid Red| Standby Mode| System power is connected.
An alert will chime every 60 seconds to inform the user that coolant is not flowing.
---|---|---|---
| Blinking Green| Initializing Cooler| Pump is running and purging air from the system. This process may take up to 150 seconds, depending on umbilical length.
| Solid Green| Normal Operation| The pump is operating normally.
| Blinking Yellow| Shutdown Confirmation| Press the MODE button once during cooling operation to enter Cooler shutdown confirmation.
Press the MODE button again to turn off the Cooler. If MODE button is not pressed a second time, the indicator will return to slid green after 5 seconds.
| Blinking Red| Warning| Alarm sounds, and warning condition is displayed on the LCD screen.

4.3.4. LCD Screen
The LCD screen displays all the information and warnings related to the cooling system.

4.3.5. Mode Button
The MODE button offers control of the cooling system.
► When the system is in standby, press the MODE button once to activate the cooling system.
► Pressing the MODE button during operation will enter the shutdown confirmation mode. Press the MODE button again (within 5 seconds) to cease Cooler operation.
► Press and hold the MODE button to display detailed Cooler information on the LCD screen.

4.3.6. Auxiliary Connection
Plug in the power supply to either auxiliary connection. Additional accessories may be connected to the additional auxiliary connection.

4.3.7. In Port
The IN port is a quick connect for the red hose, which contains fluid to be cooled.

4.3.8. Out Port
The OUT port is a quick connect for the blue hose, which contains cooled fluid.

4.3.9. Draining Coolant
Should removing coolant from the Cooler be required, follow these steps:

1. Create two hose assemblies with a quick connect fitting on one end and an open hose on the other.
   ► To remove quick connect fittings:
   1. Remove the nut from fitting using 15 mm and 16 mm wrenches
   2. Pry hose off of fitting barb by hand.

2. Connect one open-ended hose to the OUT port and place the open end into an appropriate container.

3. Connect the other open-ended hose to the IN port to allow the system to vent.

4. Press the MODE button to start the pump. Once the low coolant warning appears, press and hold the MODE button to override the low coolant warning and continue pumping the reservoir dry.
   NOTE: Ensure coolant is handled in accordance with instructions found in the MSDS sheet.
   NOTE: Ensure coolant is discarded in accordance with instructions found on the MSDS sheet.
   MANUAL
   PUMP
   OVERRIDE
   Release button to STOP
   Fig. 10 – Manual pump override screen
   

5. Press and hold the MODE button to override the low coolant warning and pump fluid from the Cooler (Fig. 10).

4.4. Power Supply
The Cooler is to be powered by a JIREH approved power controller using the auxiliary cable.

1. Align the connector’s red dot with the top of the AUX port. Press the connector into either AUX port on the Cooler (Fig. 11).
2. Connect the auxiliary cable to an approved power controller (Fig. 12).

4.5. Hose
Blue and red hoses are included with the Cooler system. The hoses are affixed with quick connects that do not drip or leak when connecting or disconnecting.

1. Press the hose fitting onto the Cooler’s appropriate quick connect fitting.► The RED HOSE connects to the IN PORT (Fig. 13).
   ► The BLUE HOSE connects to the OUT PORT (Fig. 13).

2. To disconnect a hose, grasp the sleeve of the hose fitting and pull it away from the Cooler (Fig. 14).

Chapter 5 OPERATION

5.1. Cooler Startup
To activate the system, follow these steps:

1. Place the power supply in a dry location and plug the power cord into an appropriate power source.

2. Plug the power supply’s Lemo connector into one of the AUX connections on the Cooler.

3. When power is connected, the Cooler enters standby mode and the indicator appears solid red. The LCD indicates the system status as OFF (Fig. 15).

4. To activate the Cooler, press the MODE button. Initialization of the system begins, and the indicator will blink green (Fig. 16).
   NOTE : Initializing will time-out if closed-loop flow is not fully established after 3 minutes.

5. Normal Cooler operation begins when the operating flow is achieved (Fig. 17).

6. Press and hold the MODE button on the cooler to view detailed information on the cooler’s LCD screen (Fig. 18).

5.2. Cooler Shutdown
To cease Cooler operation and enter standby mode, follow these steps:

1. Press the MODE button once. A screen confirming Cooler shutdown appears (Fig. 19), and the indicator will blink yellow. If the MODE button is not pressed a 2nd time within 5 seconds, the screen reverts to running (Fig. 17).
   NOTE: During shutdown confirmation, the system continues to operate normally until the MODE button is pressed a second time.

2. Press the MODE button a second time, and the Cooler enters standby mode (Fig. 20).

5.3. Cooler Warnings
5.3.1. Low Coolant

This warning will display when additional coolant must be added to the system.
The Cooler continues pumping fluid when this warning is displayed. Coolant may be added to the reservoir while the Cooler is still in operation (Fig. 21).

5.3.2. Insufficient Flow

If warning appears during initialization (Fig. 22):
► Pump will turn off.
► User to ensure hoses are straight, unobstructed and contain no kinks or awkward bends.
► Press the MODE button to restart the Cooler.

If warning appears while Cooler is running (Fig. 22):
► Pump will remain on.
► If hoses can not be quickly adjusted to remove the warning, remove the device relying on Cooler from any hot surface.

5.3.3. Fan Failure
Should this warning appear during operation, immediately remove the device connected to the Cooler from any hot surface (Fig. 23). (see Troubleshooting on page 21 for additional details).

Chapter 6 MAINTENANCE

WARNING! ELECTRICAL SHOCK HAZARD.
Disconnect the power supply when servicing the equipment.

The Cooler system must be maintained according to the following schedule:

Inspect the power supply and cable for damage. Replace the power supply as necessary.| Every Use
Inspect all connectors for damage or moisture. Straighten bent pins. Dry connectors before using.| Every Use
Clean the radiator with water from a garden hose or carefully with a pressure washer set on low.| As required for optimal cooling performance

Chapter 7 TROUBLESHOOTING

or
carefully with a pressure washer set on low
Coolant is leaking out of cooler| Radiator hose has ruptured| Replace radiator hose(s)
Rad hose fitting has loosened| Remove bottom cover, push hose back onto fitting barb, tighten fitting nut
Display shows low Coolant’, even though the reservoir is full| Level sensor has failed| Send unit in for repair (see Jireh Industries Ltd. on page 1 for additional details)
Display shows ‘Insufficient Flow’, even though all fittings are connected properly, and hoses are not kinked| Flow sensor has failed| Send the unit in for repair (see Jireh Industries Ltd. on page 1 for additional details)
Display shows ‘Fan Failure’| A fan has failed| Replace fan(s)
Fan connector has been
disconnected| Remove the bottom cover and ensure fan connectors are securely connected

Chapter 8 SERVICE AND REPAIR

WARNING! ELECTRICAL SHOCK HAZARD.
Disconnect the power controller when servicing the equipment. The power controller is powered even when the E-Stop push-button is latched in the off position.
WARNING! DO NOT DISASSEMBLE. No user-serviceable parts. Disassembling any of the components in this product, beyond the instructions in this user manual, could void the regulatory certifications and/or effect the safety of the product.

8.1. Technical Support
For technical support, contact Jireh Industries (see “Jireh Industries Ltd.” on page 1).

Chapter 9 SPARE PARTS

To order accessories or replacement parts for the Cooler (contact Jireh Industries Ltd. on page 1)
NOTE: These drawings are for parts order. This is not a list of kit contents.

9.1. Hose Spare Parts

Fig. 24 – Hose spare parts

9.2. Cooler Spare Parts

Fig. 26 – Cooler spare parts

Chapter 10 DISPOSAL

WEEE Directive
In accordance with European Directive on Waste Electrical and Electronic Equipment (WEEE), this symbol indicated that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to Jireh Industries for return and/or collection systems available in your country.
Consult MSDS for proper coolant disposal.

Chapter 11 LIMITED WARRANTY

WARRANTY COVERAGE
Jireh Industries warranty obligations are limited to the terms set forth below: Jireh Industries Ltd. (“Jireh”) warrants this hardware product against defects in materials and workmanship for a period of THREE (3) YEARS from the original date of purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product, or (3) refund the purchase price of the product. A replacement product/part assumes the remaining warranty of the original product or ninety (90) days from the date of replacement or repair, whichever provides longer coverage for you. When a product or part is exchanged, any replacement item becomes your property and the replaced item becomes Jireh’s property. When a refund is given, your product becomes Jireh’s property.

OBTAINING WARRANTY SERVICE
To utilize Jireh’s warranty service you must ship the product, at your expense, to and from Jireh Industries. Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number. This number will be used to process and track your product. Jireh is not responsible for any damage incurred during transit.

EXCLUSIONS AND LIMITATIONS
This Limited Warranty applies only to hardware products manufactured by or for Jireh Industries. This warranty does not apply: (a) to damage caused by accident, abuse, misuse, misapplication, or non-Jireh products; (b) to damage caused by service (including upgrades and expansions) performed by anyone who is not a Jireh Authorized Service Provider; (c) to a product or a part that has been modified without the written permission of Jireh.

Jireh Industries Ltd.
53158 Range Road 224
Ardrossan AB T8E 2K4
Canada
780.922.4534
jireh.com

All brands are trademarks or registered trademarks of their respective owners and third-party entities.
Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
All specifications are subject to change without notice.

© 2019 – 2023 Jireh Industries Ltd. Jireh Industries Ltd.
53158 Range Road 224
Ardrossan, Alberta
Canada
T8E 2K4
780-922-4534
jireh.com

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