BOSCH GSR 12V-35 Professional Cordless Drill 12 V Li-ion Instruction Manual

GSR 12V-35 Professional Cordless Drill 12 V Li-ion
Instruction Manual

Safety instructions

General Power Tool Safety Warnings
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety

• Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock..
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inatten­ tion while operating power tools may result in serious personal usury
• Use personal protective equipment. Always wear eye Protective equipment such as dust masks. nonskid safety shoes. hard hat. or hearing protection used for appropriate conditions will reduce personal i
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack picking up or carrying the tool. Carrying power 1001$ with your finger on the switch or energizing power tools that have the switch on invites acci­ dents
• Remove any adjusting key or wrench before turning the power tool A wrench or a key left attached to a rotating part of the power tool may result in personal in July
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations
• Dress properly. Do not wear loose dothkig or Jew­ Keep your hair, clothing, and gloves away from moving parts. Loose clothes. jewelry or long hair   can be caught in rallying parts
• If devices are provided for the connection of dust ex­traction and collection facilities, ensure these are con­nected and properly used. Use of dust collection can duce dust. related hazards.

Power tool use and care

• Do not force the power tool Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which It was de­ signed
• Do not use the power tool if the switch does not turn k on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power Such preventive safety measures reduce the risk of starting the pane; tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Potter tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or bind­ ing of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power
• Keep cutting tools sharp and clean. Properly man-taned cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into ac count the working conditions and the work to be per- Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

• Recharge only with the charger spedfled by the menu­ A charger that is suitable for one type of bat­tery pack may create a risk el fire when used with another battery pack.
• Use power tools only with specifically designated bat­ tery packs. The use  of any other battery packs may create a risk of injury and fire.
• When the battery pack is not in use, keep it away from other metal objects. like paper clips, coins, and keys. nails, screws, or other small metal objects. that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally oc­curs, flush with water. If liquid contacts the eyes, addi­ tionally seek medical help. Liquid ejected from the bat. (my may cause irritation or bumps.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety information for drills and screwdrivers

• Hold power tool by insulated gripping surfaces when performing an operation where the cutting accessory or the fastener may contact hidden wiring. Cutting ac­cessory and fasteners contacting a lye’ vote may make exposed metal parts of the power tool live’ and could give the operator an electric shock.
• Use auxiliary handle(s). if supplied with the tool. Loss of control Can cause personal injury.
• Use suitable detectors to determine if there are hid­den supply lines or contact the local utility company for assistance. Contact with electric cables can cause fire and electric shock. Damaging gas lines can lead to ex. Breaking water pipes causes property damage.
• Hold the power tool securely. When tightening and loosening screws be prepared for temporarily high torque
• Secure the workplace. A workpiece damped with clamping devices or in a vice is held more secure than by
• Always wait until the power tool has comet° a caw- Sete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
• In case of damage and improper use of the battery. va­pours may be emitted. The battery can be set alight or ex­ Ensure the area is well ventilated and seek medical attention should you experience any adverse effects. The vapors may update the respiratory system
• Do not open the battery. There is a risk of short-circuit­
• The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit may occur. causing the battery to burn, and smoke. explode or overheat.
• Only use the battery with products from the manufac­ This is the only way in which you can protect the battery against dangerous overload.
• Protect the battery against heat, e.g. against continuous intense sunlight, fire, dirt, water, and moisture. There is a risk of explosion and ShOrbeireu ding.

Product Description and Specifications

Read all the safety and general Instructions. Fable to observe the safety and general In­structions may result in electric shock, fire, and/or serious injury.
Please observe the illustrations at the beginning of this Opel. acing manual.

Intended use

The power tool is intended for driving and loosening screws and for dulling wood. metal, ceramic, and plastic.

Product Features

The numbering of the product features peters to the diagram of the power tool on the graphics page.

1. Keyless chuck
2. Torque presetting ring
3. Gear selector
4. Battery unlocking button&
5. Battery pack)“
6. Rotational direction switch
7. On/Off switch
8. Battery Change-Control indicator
9. ‘PowerLight’
10. Handle (insulated gripping surface)
11. Screw& noel be
12. Universal bit holder
13. Belt clip’
14. Bit holder
15. Colour clip’

A) Accessories are shown or described we are not Included with the product as standard. Toucan finds the complete selection of accessories In ow accessories range.

Technical Data

| Cordless
Article
drill/driver number| |
---|---|---|---
GSR 12V-35|
3 601 JH8 O.
Rated voltage| V=| 12
No-load speed| |
– First gear| min’| 0 – 460A)
– Second gear| min’| 0 – 1750
Max. torque, hard/soft screwdriving application according to ISO 5393| Nm 35/20
Max. drilling diameter (first/second gear)| |
– Steel| mm| 10
– Wood| mm| 32
Max. screw diameter| mm| 8
Chuck capacity| mm| 0.8-10
Weight according to EPTA-Procedure 01:2014| kg 0.93-1.2A)
Permitted ambient temperate| re|
– during charging| °C| 0 to +45
– during operation 8) and during storage| °C -20 to +50
Recommended batteries| | GBA 12V…
Recommended chargers| | AL 11.. CV GAL 1110 CV GAL 12.. CV GAL 12V-.. GAX 18V-30

A) Depends on battery in use
B) Limited performance at temperatures <0 °C
Noise/vibration information
Noise emission values determined according to
EN 60745-2-1, EN 60745-2-2.
Typically the A-weighted noise level of the power tool is 73 dB(A). Uncertainty K = 3 dB. The noise level when working can exceed 80 dB(A).
Wear hearing protection!
Total vibration values ah (triax vector sum) and uncertainty K determined according to EN 60745-2-1, EN 60745-2-2: Drilling into metal: ah<2.5 m/s 2 , K=1.5 m/s 2 ,
Screwdriving: ah<2.5 m/s 2 , K=1.5 m/s 2 .
The vibration level and noise emission value is given in these instructions have been measured in accordance with a standardized measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions.
The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different application tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total
working period. To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period. Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organizing workflows correctly.

Assembly

Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.
Removing the battery (see figure A)
Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool.
Note: The battery is supplied partially charged. To ensure full battery capacity, fully charge the battery in the charger before using your power tool for the first time. The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging process does not damage the battery. The lithium-ion battery is protected against deep discharge by the “Electronic Cell Protection (ECP)”. When the battery is discharged, the power tool is switched off by means of a protective circuit: The application tool no longer rotates.
Do not continue to press the On/Off switch after the power tool has automatically switched off.
The battery can be damaged. To remove the battery (5), press both release buttons (4) and pull the battery downwards out of the power tool. Do not use force to do this.
Follow the instructions on correct disposal.
Changing the tool (see figure B) The drill spindle is locked when the on/off switch (7) is not pressed. This makes it possible to change the application tool in the drill chuck quickly, conveniently, and easily. Open the keyless chuck (1) by turning it in the direction of rotation ➊ until the tool can be inserted. Insert the tool. Firmly tighten the sleeve of the keyless chuck (1) by turning it by hand in the direction of rotation ➋ until it audibly clicks into place. This will automatically lock the drill chuck. The lock will disengage again if you turn the sleeve in the opposite direction to remove the tool.

Dust/Chip Extraction
Dust from materials such as lead-containing coatings, some wood types, minerals, and metals can be harmful to one’s health. Touching or breathing in the dust can cause allergic
reactions and/or lead to respiratory infections in the user or bystanders. Certain dust, such as oak or beech dust, is considered carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filter-class respirator.
Observe the relevant regulations in your country for the materials to be worked on.
Avoid dust accumulation at the workplace. Dust can easily ignite.

Operation

Starting Operation
Inserting the battery
Note: The use of batteries unsuitable for your power tool can lead to malfunctions or damage to the power tool. Set the rotational direction switch (6) to the middle position
to avoid unintentionally switching it on. Insert the charged battery (5) into the handle until you feel it engage and it is flush with the handle.
Setting the rotational direction (see figure C)
The rotational direction switch (6) is used to change the rotational direction of the power tool. However, this is not possible while the on/off switch (7) is being pressed.
Right rotation: To drill and to drive in screws, press the rotational direction switch(6) through to the left stop.
Left Rotation: To loosen and unscrew screws and nuts, press the rotational direction switch (6) through to the right stop.
Preselecting the Torque
The torque presetting ring (2) can be used to preselect the required torque in 20 stages. When the correct setting is used, the application tool will be stopped when the screw is
driven flush into the material or once the set torque has been reached. In position the overload clutch is deactivated, e.g. for drilling.
When unscrewing screws, you can select a higher setting or set the tool to the symbol.
Mechanical gear selection
Only operate the gear selector (3) when the power tool is not in use. You can preselect two-speed ranges with the gear selector (3).
Gear I: Low-speed range; for a screwdriver or working with a large drilling diameter.
Gear II:
High-speed range; for working with a small drilling diameter.
Switching on/off
To start the power tool, press and hold the on/off switch(7).
The lamp (9) lights up when the on/off switch (7) is lightly or fully pressed for a few seconds, meaning that the work area is illuminated in poor lighting conditions. To switch off the power tool, release the on/off switch (7).
Adjusting the Speed
You can adjust the speed of the power tool when it is on by pressing in the on/off switch (7) to varying extents. Light pressure on the on/off switch (7) results in a low rotational speed. Increased pressure on the switch causes an increase in speed.
Fully automatic spindle lock (Auto-Lock)
The drill spindle, and therefore the tool holder, are locked when the on/off switch (7) is not pressed. This allows screws to be driven in even when the battery is discharged and enables the power tool to be used as a screwdriver.
Battery charge-control indicator
When the on/off switch (7) is pressed halfway or completely, the battery charge-control indicator (8) indicates the charge condition of the battery for several seconds.
The indicator consists of three green LEDs.
The three LEDs of the battery charge-control indicator (8) and the lamp (9) flash urgently when the temperature of the battery falls or rises outside the operating temperature
range of –20 to +50 °C.

Temperature-dependent overload protection
In normal conditions of use, the power tool cannot be overloaded. If the power tool is overloaded or the permitted battery temperature is exceeded, the electronics of the power tool will switch off until the temperature returns to within the optimum operating temperature range.
This status is indicated by the three battery charge indicator (8) LEDs flashing in a chase sequence. The LEDs turn off if the power tool has reached the optimum operating
temperature again.
Practical advice
Only apply the power tool to the screw/nut when the tool is switched off. Rotating tool inserts can slip off.
After working at a low speed for an extended period, you should operate the power tool at the maximum speed for approximately three minutes without load to cool it down.
When drilling into metal, only use sharpened HSS drills (HSS = high-speed steel) which are in perfect condition. The Bosch accessory range guarantees appropriate quality. Before screwing larger, longer screws into hard materials, it is advisable to pre-drill a pilot hole with the core diameter of the thread to approx. 2/3 of the screw length.
Belt clip (see figure D)
You can use the belt clip (13) to hang the power tool on a belt, for example. You then have both hands free and the power tool is always within easy reach.
Bit holder (see figure E)
You can place screwdriver bits in the magnetic bit holder (14) for storage.
Colour clip (see figure F)
The color clip (15) can only be used if the belt clip (13) or orbit holder (14) is not fitted.

Maintenance and Service

Maintenance and Cleaning

• Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is a risk of injury from unintentionally pressing the on/off switch.
• To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.

After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. You can find explosion drawings and information
on spare parts at:www.bosch-pt.com
The Bosch product use advice team will be happy to help you with any questions about our products and their accessories. In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product.

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail: boschservicecentre@bosch.com
Ireland Origo Ltd.
Unit 23 Magna Drive Magna Business Park City West
Dublin 24
Tel. Service: (01) 4666700
Fax: (01) 4666888
Australia, New Zealand, and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: (01300) 307044
Fax: (01300) 307045
Inside New Zealand:
Phone: (0800) 543353
Fax: (0800) 428570
Outside AU and NZ:
Phone: +61 3 95415555
www.bosch-pt.com.au
www.bosch-pt.co.NZ
Republic of South Africa
Customer service
Hotline: (011) 6519600
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: (011) 4939375
Fax: (011) 4930126
E-mail: bsctools@icon.co.za
KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: (031) 7012120
Fax: (031) 7012446
E-mail: bsc.dur@za.bosch.com
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: (021) 5512577
Fax: (021) 5513223
E-mail: bsc@zsd.co.za
Bosch Headquarters
Midrand, Gauteng
Tel.: (011) 6519600
Fax: (011) 6519880
E-mail: rbsa-hq.pts@za.bosch.com
Transport
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The batteries are suitable for road transport by the user without further restrictions. When shipping by third parties (e.g.: by air transport or forwarding agency), special requirements on packaging and labeling must be observed. For the preparation of the item being shipped, consulting an expert for hazardous material is required. Dispatch battery packs only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe the possibility of more detailed national regulations.
Disposal
The machine, rechargeable batteries, accessories, and packaging should be sorted for environmental-friendly recycling. Do not dispose of power tools and batteries/ rechargeable batteries into household waste!
Only for EU countries:
According to the Directive 2012/19/EU, power tools that are no longer usable, and according to the Directive 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.
Battery packs/batteries:
Li-ion:
Please observe the notes in the section on transport (see “Transport”, page 15).

Licenses
Copyright © 2009 – 2013 ARM LIMITED
All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
– Redistributions of source code must retain the above copyright notice, this list of conditions, and the following disclaimer.
– Redistributions in binary form must reproduce the above copyright notice, this list of conditions, and the following disclaimer in the documentation and/or other materials provided with the distribution.
–Neither the name of ARM nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
Copyright © 2015, Infineon Technologies AG
All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
– Redistributions of source code must retain the above copyright notice, this list of conditions, and the following disclaimer.
– Redistributions in binary form must reproduce the above copyright notice, this list of conditions, and the following disclaimer in the documentation and/or other materials provided with the distribution.
–Neither the name of the copyright holders nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS
INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF
THE POSSIBILITY OF SUCH DAMAGE.

EU Declaration of Conformity
Cordless drill/driver article number We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards.
**Technical file at: ***

GSR 12V-35| 3 601 JH8 0..| 2006/42/EC
2014/30/EU
2011/65/EU
2009/125/EC| EN 60745-1:2009+A11:2010
EN 60745-2-1:2010
EN 60745-2-2:2010
EN 55014-1:2006+A1:2009+A2:2011
EN 55014-2:1997+A1:2001+A2:2008
EN 50581:2012
---|---|---|---
| Henk Becker
Executive Vice President
Engineering and Manufacturing| Helmut Heinzelmann
Head of Product Certification| * Robert Bosch Power Tools GmbH
(PT/ECS)
70538 Stuttgart
GERMANY
| Robert Bosch Power Tools GmbH, 70538 Stuttgart, GERMANY
Stuttgart, 12.11.2018| ****|

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-pt.com

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