Alba RZR 800 Rebuilding Engine Instructions
- June 3, 2024
- ALBA
Table of Contents
RZR 800 Rebuilding Engine
Instructions
ENGINE
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Install counterbalance shaft gear (J) with a new key, aligning timing marks with crankshaft gear (I). Install washer and bolt. Use the Gear Holder (PU-45838). Torque to specification.
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Use the Cam Gear Alignment Tool (PU-45497-2) to align the teeth of the cam gear (M). Install the cam gear (M) (with the Cam Gear Alignment Tool still in place) onto the
camshaft. The timing marks on the camshaft gear should align with the keyway on the balance shaft gear. NOTE : If the timing mark on the camshaft gear does not align properly, remove the camshaft gear and tool. Use the Cam Spanner Wrench (PU-45498) to rotate the cam to the proper position.
NOTE : Cam Spanner Wrench (PU-45498) is only needed to rotate the camshaft when the entire valve train is assembled. -
Reinstall the camshaft gear; so the timing marks are properly aligned. Install the washer and bolt. Torque to specification.
NOTE: Be sure all of the timing marks are properly aligned.