VONROC RT501AC Universal Router Table Instruction Manual

VONROC RT501AC Universal Router Table

OVERVIEW

SAFETY INSTRUCTIONS

Read the enclosed safety warnings, the additional safety warnings, and the instructions. Failure to follow the safety warnings and the instructions may result in electric shock, fire, and/or serious injury. Save the safety warnings and the instructions for future reference.
The following symbols are used in the user manual or on the product:

• Read the user manual.
• Denotes risk of personal injury, loss of life or damage to the tool in case of nonobservance of the instructions in this manual.
• Risk of electric shock.
• Keep bystanders away.
• Wear safety goggles.
• Wear hearing protection.
• Wear a dust mask.
• Danger! Keep hands away from moving parts.
• Warning! Insert the workpiece in the direction of the arrow.
• Class, I machine This appliance is classified as protection class I and must be connect-ed to an earthed mains socket.

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and all instructions provided with the working stand and the power tool to be mounted. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.

• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments or changing accessories. Accidental starting of the power tool is a cause of some accidents.
• Properly assemble the working stand before mounting the tool. Proper assembly is important to prevent the risk of collapse.
• Securely fasten the power tool to the working stand before use. Power tool shifting on the working stand can cause a loss of control.
• Place the working stand on a solid, flat, and level surface. When the working stand can shift or rock, the power tool or workpiece cannot be steadily and safely controlled.
• Do not overload the working stand or use it as a ladder or scaffolding. Overloading or standing on the working stand causes the stand to be “top-heavy” and likely to tip over.

SPECIFIC SAFETY REQUIREMENTS

Neither the manufacturer nor the retailer can accept any responsibility for injury, loss or damage caused by misuse of this product of any kind. Examples of misuse are given in the following non-exhaustive list:

• Use of the router table for any purpose other than that for which it is intended,
• Non-observance of the safety warnings and instructions as well as the assembly, operating, cleaning and maintenance instructions contained in this user manual,
• Non-observance of any applicable health, safety and accident prevention regulations concerning the use of this router table,
• Use of accessories or spare parts that are not suitable for the router table,
• Modification of the router table,
• Repair of the router table by any person other than the manufacturer or a workshop,
• Commercial or otherwise excessive use of the router table,
• Operation and maintenance of the router table are performed by persons who are not competent to use the router table and have not been warned of possible risks.

Even with the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. In connection with the construction and use of the router table, the following hazards may occur:

• The danger of injury through contact with the rotating router bit caused by improper guidance of the workpiece,
• The danger of injury through flying workpieces and/or uncontrolled lift-up of the workpiece caused by improper guidance or holding of the workpiece, such as working without the use of a fence or feather boards,
• Health risks associated with wood dust and wood chips. Always use personal protective equipment such as safety goggles and a dust mask. Use a dust extraction device,
• The danger of injury caused by long hair or loose-fit-ting clothing. Always wear tight-fitting work clothing and keep long hair in a hairnet,
• The danger of injury to the hands and fingers when the router bit is changed. Wear protective gloves,
• The danger of laceration caused by the rotating router bit when the machine is switched on,
•  The danger of electric shock if the machine is connected to a faulty mains system.

Despite all safety precautions taken, some hidden risks may remain. Residual risks can be minimized by following the safety instructions, the scope of use, and the user manual.

• A. Workpiece dimensions:

  • Workpieces less than 200 mm in length may only be fed towards the router bit with the aid of a workpiece feed device such as a push stick.
  • Workpieces greater than 1000 mm in length must be prevented from tipping with a roller stand.
  • The maximum workpiece width of 100 mm may not be exceeded.

• B. The router table may only be used to cut square or rectangular-shaped workpieces. Do not cut circular workpieces (such as broom handles or branches) with the router table.

• C. The router table is suitable for producing shaped edges (profiles), chamfers, joints, rebates and wood joints. The router table may not be used for working of end grain wood or the cutting of mortice tenons. Plunge milling, curve milling and synchronous feed milling are not allowed. Stop-ped work is not allowed.

• D. Ensure that all protective devices are fitted and in good working order before you use the machine.

• E. The router table is designed for single-person operation. The operator is responsible for the safety of others in the vicinity.

• F. Read and follow all safety instructions printed on the machine. A copy of the safety instructions printed on the machine is contained in this user manual.

• G. If the dimensions of your workpiece exceed the dimensions of the work table, the side tables must be used.

• H. The router table must always be connected to a dust extraction device.

• I. Use the machine when it is in good working order for the purpose for which it was designed and ac-cording to the instructions contained in this user manual and the manual supplied with the electric router you use with the router table. Consider the potential dangers associated with the use of the machine. Any defects which may affect the safety of the machine must be repaired immediately.

• J. The manufacturer’s safety, working and maintenance instructions and the dimensions in the technical specifications must be followed carefully.

• K. The applicable health and safety regulations and generally accepted technical safety rules must be followed.

• L. The router table may only be operated, maintained, and repaired by competent persons who are familiar with this type of machine and the potential dangers. The manufacturer accepts no responsibility for damage caused by modifications to the machine.

• M. The machine may only be used with the original accessories and tools supplied by the manufacturer. Be aware that the use of accessories or tools other than those specified in the user manual can lead to injury.

• N. Use a push stick to hold/guide the workpiece. This is much safer than using your hands and means that you have both hands free to operate the machine.

• O. Always maintain a stable posture, keep your balance and do not lean too far forward. Avoid unusual body positions.

• P. Always maintain concentration when working with the machine. Do not work with the machine when you are tired or under the influence of alcohol, medication or drugs.

• Q. Check the machine for damaged parts. If a protective device or another part appears damaged, carefully check to see if the part still functions before resuming work. Check that all moving parts can move back and forth freely and clear their way if necessary. Ensure that no breakage, cracks or other types of damage affect their function.

• R. Defective switches must be replaced by a qua-lified person or the manufacturer’s customer service department. Never work with the machine if the ON/OFF switch does not operate correctly.

• S. Ensure that the local mains supply agrees with the information printed on the machine’s rating plate.

• T. Always use a push stick to hold down the workpiece and to prevent ‘kickback.’

• U. Handle the router bits with care as they are extremely sharp.

• V. Check the router bit for signs of damage or cracks before use. Replace cracked or damaged router bits immediately.

• W. Remove all foreign bodies such as nails or screws from the workpiece before you start work.

• X. Keep your hands away from the rotating workpiece.

• Y. Switch the machine on and allow it to reach its full no-load speed before engaging the workpiece with the router bit.

• Z. Allow the machine to run at no-load speed for a few minutes before you make the first cut. Check for any unusual sounds or vibrations, which may indicate that the router bit or the electric router is not correctly fitted.

• Always use a table inlay with dimensions that correspond to the size of the router bit you wish to use.

• Always wear appropriate personal protective equipment. Wear ear protectors to reduce the risk of hearing damage. Wear a dust mask to reduce the risk of inhaling dangerous dust. Wear protective gloves to reduce the risk of injury posed by handling sharp router bits and/or rough workpieces with sharp edges. Wear a face visor or safety goggles to reduce the risk of eye injury due to flying parts.

• Always connect the router table to a dust extraction system according to the instructions contained in this user manual. Be aware that toxic dust can be produced when routing wood.

• Never use router bits or other tools, which are not designed for use with the router table and/or recommended for use with the router table by the manufacturer. A loss of control can lead to injury. Use only router bits which are marked for manual feed (MAN) according to EN 847-1.

• Read, understand and follow all safety instructions printed on the router table.

• Hand/finger contact with the rotating router bit can cause serious injury. Ensure that the spindle guard is installed and in good working order as described in this user manual as this reduces the risk of contact with the rotating router bit. Ensure that the router bit has come to a complete stop and disconnect the machine from the mains before carrying out any kind of maintenance or adjustments.

• Always use the feather boards provided, especially when working with thinner workpieces. This reduces the risk of ‘kickback,’ a sudden reaction caused by the loss of control over a smaller workpiece.

• When working with longer workpieces always use the side tables provided and an additional roller stands if necessary to prevent the risk of the workpieces tipping over in an uncontrolled way as this could lead to a dangerous situation.

• Incorrect use of router bits, workpieces, and workpiece feed devices can lead to dangerous situations. Read the appropriate instructions contained within this user manual and ensure

• Improper maintenance of the router can lead
  to uncontrollable situations. Use only sharp, well-maintained router bits and adjust these according to the instructions provided by the manufacturer. Router bits may only be used
  for the purpose for which they were intended. Always use the appropriate router bit for your application and ensure that it is in good condition as this reduces the risk of accidents.

• Accidental contact with the router table’s moving parts can lead to dangerous situations and/or accidents. Switch the machine off and disconnect it from the mains when it is not in use, before you perform any maintenance and before you change or adjust the router bit. This precautionary measure prevents the tool from being started accidentally.

• Incorrect use of fences and other workpiece feed devices can lead to dangerous situations. Consult the instructions in the appropriate part of this user manual.

• Incorrect positioning, fitting or fastening of the router bit can lead to dangerous situations. Be sure that the router bit rotates in the correct direction and that the workpiece is fed into the spindle against the direction of rotation of the bit.

• Be sure to select the correct router bit speed for your application. Consult the manual supplied with your electric router for this purpose.

• Keep your hands away from the workpiece by using a fence, push stick or another feed device to feed the workpiece towards the router bit. Use the feather boards supplied to hold the workpiece instead. This reduces the risk of injury.

• Ensure that the router table is located on a table, level surface.

• Keep your workplace tidy and remove chips and dust regularly. Clean your power tool’s ventilation slots regularly.

Electrical safety

Always check that the power supply voltage corresponds to the voltage on the rating plate.

MACHINE INFORMATION

Intended use
The router table is exclusively designed for private use and for hobby and DIY projects for routing in wood in conjunction with an electric router. Any other applications are expressly prohibited and are deemed improper use.

TECHNICAL SPECIFICATIONS

DESCRIPTION

The numbers in the text refer to the diagrams on
page 2 – 7.
1. Fence
2. Table Extension
3. Mitre Guide
4. Feather Board
5. Switch Box Outlet
6. On/Off Switch
7. Guard
8. Dust Port
9. Leg
10. Table

ASSEMBLY

The router table must be fully assembled before use.
Attaching the legs and table extensions (Fig. C, D) Use 16, 18mm Phillips head assembly fasteners as shown on figure B1.

1. With the table and one table extension upside down on a flat surface, align the table extensions as shown on figure C. Once aligned, slide the table and table extension together.

2. Place table leg as shown in figure D. Loosely fix in position using four screws and flange lock nuts, do not fully tighten yet.
   NOTE: The table leg fits inside the table profile, with fixing screws inserted from the outside.

3. Repeat step 3 above for the opposite table leg.

4. Once both table legs are loosely fitted, ensure the table and table extension are lying perfectly flat, and gently tighten all screws, working from the center to the outside.

5. Repeat steps for the other table extension and table legs. Once all four legs are securely tightened, turn the assembly over and check the router table does not rock.

Insert router mounting bolts (Fig. E, F)
Use 4, 50mm Coach bolts, router clamps and assembly fasteners as shown on figure B2.

1. Insert four 50mm coach bolts into the holes as shown on figure E from the top of the table.
2. From the underside, loosely fit bracket, washer and flange nut as shown on figure F. Do this for all four bolts.

Attaching Fence (Fig. G, H)
Use 2, 40mm Hex head bolts, washer, and locking knob assembly fasteners as shown on figure B3.

1. Insert the bolts from the underside of the table through the holes marked on figure G.
2. Place the fence on the bolts and secure in position with a washer and locking knob as shown on figure H.

Attaching Fence Feather Boards (Fig. I, J)
Incorrectly orientated feather boards may cause workpiece kickback and cause serious injuries.

Use 4, 40mm Coach bolts, washer, and wing nut assembly fasteners as shown on figure B4.

1. Fit the fence feather boards to the front of the fence as shown on figure I.
2. Pay attention to the feed direction as shown on figure J.

Attaching Table Feather Board (Fig. K, L)
Incorrectly orientated feather boards may cause workpiece kickback and cause serious injuries.
Use 2, 30mm Hex head bolts, washer, locking knobs, and spacer assembly fasteners as shown on figure B5.

1. Insert the two hex head bolts from the underside of the table, and place spacers on the bolts ensuring the correct orientation, as shown on figure K.
2. Place the feather board on top, place the washer on each bolt and secure with locking knobs, as shown on figure L.

Attaching Switch Box (Fig. M, N)
The router table is supplied with a magnetic safety switch unit, which must be used to control the power supply to your router. Not using the safety switch may increase the danger of injuries.
Use 2, 18mm Phillips head assembly fasteners as shown on figure B5.

1. With the router table on its legs, align the 2 screw holes in the switch box with the corresponding holes in the table, as shown on figure M.
2. Using screws from the front of the table secured with flange lock nuts, as shown on figure N. Attaching Router (Fig. O)
   Warning: ensure the router table or router power cord is not connected to a power outlet.
   It is essential that you feed the workpiece into the router bit against the direction of rotation of the bit. Ensure that the direction of rotation marking on your electric router points in the same direction as the direction of rotation marking on the router table.

Attaching Router (Fig. O)
Warning: ensure the router table or router power cord is not connected to a power outlet.
It is essential that you feed the workpiece into the router bit against the direction of rotation of the bit. Ensure that the direction
of rotation marking on your electric router points in the same direction as the direction of rotation marking on the router table.
The router table is recommended for use with Vonroc routers or most routers from other reputable manufacturers fitted with up to 155 mm base plate. If you wish to use an electric router from another manufacturer consult the documentation supplied with it before using it with the router table. Using a router not designed to fit this router table could result in the router and/or router table being damaged.

1. Place the router in position on the underside of the table as central as possible. If necessary, use a ruler or measuring caliper to check if the distance is identical in all four corners.

2. Subsequently, loosely secure router in position with clamps x 4.
   NOTE: Ensure the router is facing the front of the router table.

3. Once the router is in the desired position, tighten the four clamps sufficiently to prevent the router from moving whilst in operation.

Table Inserts (Fig. P)
Warning: Do not use router bits that have a cutting diameter that exceeds the clearance hole in the table insert.
Damaged table inserts may slip out of the inlay notch and cause serious injuries.
Never work with a damaged table inlay.

Five table inserts, each with a different size opening (½”, ¾”, 1”, 1 ¼” & 1 ½”) are supplied with the router table. Change the table inserts as needed to accommodate the size of the router bit.
Table inserts provide a stable surface around the cutter and prevent objects from falling through the plate and damaging the spindle.

1. Align your selected table insert with the round notch that surrounds the router opening in the table, as shown on figure P.
2. Now press down gently and evenly on the table insert to secure it in the notch.

Mitre Guide (Fig. Q)

1. Place the miter guide bar into the channel that runs the full length of the table, as shown on figure
   Q. The bar should run freely in this channel.

2. To change the angle of the miter guide, loosen the mitre guide lock knob and move the guide to the desired angle.

3. Tighten the miter guide lock knob to set the guide at the selected angle.

OPERATION

Fence Adjustment (Fig. R)
To slide the fence backward and forwards loosen the two fence locking knobs, use the graduation marks to set the fence parallel.
To adjust the cutting width when routing with profile router bits:

1. Install the profile bit you wish to use and set the cutting depth according to the instructions supplied with your electric router.
2. Make sure the outermost edge of the ball bearing is in line with the edge of the fence assembly.
3. Loosen the two fixing knobs at the rear of the fence assembly and place a ruler on the outer edge of the ball bearing.
4. Slide the fence assembly forward so that it touches the edge of the ruler and re-tighten the fixing knobs to secure the fence assembly in place.

Trimming Fence Adjustment (Fig. S)

The fence assembly is fitted with a sliding trimming fence, which must be used when you trim pieces of wood with a straight router bit (a.k.a. jointing), which otherwise would not be in contact with the fence assembly after having moved through the rotating router bit. For adjustment proceed as follows:

1. Install the trimming bit you wish to use to your electric router.
2. Loosen the fence assembly fixing screws and slide the fence assembly back or forth according to the required cutting width.
3. Re-tighten the fence assembly by fixing screws to secure the fence assembly in place.
4. Now loosen the trimming fence fixing knob.
5. Rotate the router bit manually so that the cutting blade is at a 90° angle to the fence as shown on figure S.
6. Place a ruler on the work table and line up the trimming fence with the outermost edge of the router bit blade.
7. Securely tighten the trimming fence fixing knob.

MAINTENANCE

Always make sure that the machine is not connected to the mains electricity when you carry out any maintenance of the mechanism. Clean the machine casings regularly with a soft cloth, preferably after each use. Make sure that the ventilation openings are free of dust and dirt. Remove very persistent dirt using a soft cloth moistened with soapsuds. Do not use any solvents such as gasoline, alcohol, ammonia, etc. Chemicals such as these will damage the synthetic components.

ENVIRONMENT

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.
Only for EC countries Do not dispose of power tools into domestic waste. According to the European Guideline 2012/19/
EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way

WARRANTY

VONROC products are developed to the highest quality standards and are guaranteed free of defects in both materials and workmanship for the period lawfully stipulated starting from the date of original purchase. Should the product develop any
failure during this period due to defective material and/or workmanship then contact VONROC directly.
The following circumstances are excluded from this guarantee:

• Repairs and or alterations have been made or attempted to the machine by unauthorized service centers;
• Normal wear and tear;
• The tool has been abused, misused or improperly maintained;
• Non-original spare parts have been used.

This constitutes the sole warranty made by the company either expressed or implied. There are no other warranties expressed or implied that extend beyond the face hereof, herein, including the implied warranties of merchantability and fitness for
a particular purpose. In no event shall VONROC be liable for any incidental or consequential damages.
The dealers remedies shall be limited to repair or replacement of nonconforming units or parts.
The product and the user manual are subject to change. Specifications can be changed without further notice.

References

• VONROC Gereedschap & Tuin artikelen

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