makita TW202D Cordless Impact Wrench Instruction Manual

: June 11, 2024
: Makita

Table of Contents

TW202D Cordless Impact Wrench
SPECIFICATIONS
SAFETY WARNINGS
Cordless impact wrench safety warnings
FUNCTIONAL DESCRIPTION
ASSEMBLY
OPERATION
MAINTENANCE
OPTIONAL ACCESSORIES
Documents / Resources

TW202D Cordless Impact Wrench

makita TW202D Cordless Impact Wrench Instruction Manual

TW202D Cordless Impact Wrench

makita TW202D Cordless Impact Wrench - fig

SPECIFICATIONS

Model:	TW202D

Due to our continuing program of research and development, the specifications herein are subject to change without notice.
Specifications may differ from country to country.
The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest combinations, according to EPTA-Procedure 01/2014, are shown in the table.

Applicable battery cartridge and charger

Battery cartridge	BL1815G / BL1820G
Charger	DC18WA / DC18WB

Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

Symbols
The followings show the symbols which may be used for the equipment. Be sure that you understand their meaning before use.
Read instruction manual.
**** Only for EU countries Due to the presence of hazardous components in the equipment, waste electrical and electronic equipment, accumulators and batteries may have a negative impact on the environment and human health. Do not dispose of electrical and electronic appliances or batteries with household waste!
In accordance with the European Directive on waste electrical and electronic equip- ment and on accumulators and batteries and waste accumulators and batteries, as well as their adaptation to national law, waste electrical equipment, batteries and accumulators should be stored separately and delivered to a separate collection point for municipal waste, operating in accordance with the regulations on environmental protection.
This is indicated by the symbol of the crossed-out wheeled bin placed on the equipment.

Intended use
The tool is intended for fastening bolts and nuts.

SAFETY WARNINGS

General power tool safety warnings
WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instruc tions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can caseous to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/or doctor for advice before operating this power tool.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat orhearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key leftattached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jeweler. Keep your hair and clothing away from moving parts. Loose clothes, jeweler or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
Always wear protective goggles to protect your eyes from injury when using power tools. The goggles must comply with ANSI Z87.1 in the USA, EN 166 in Europe, or AS/NZS 1336 in Australia/New Zealand. In Australia/New Zealand, it is legally required to wear a face shield to protect your face, too.It is an employer’s responsibility to enforce the use of appropriate safety protective equipment’s by the tool operators and by other persons in the immediate working area.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
When using the tool, do not wear cloth work gloves which may be entangled. The entanglement of cloth work gloves in the moving parts may result in personal injury.

Battery tool use and care

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
Follow instruction for lubricating and changing accessories.

Cordless impact wrench safety warnings

Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Wear ear protectors.
Check the impact socket carefully for wear, cracks or damage before installation.
Hold the tool firmly.
Keep hands away from rotating parts.
Do not touch the impact socket, bolt, nut or the workpiece immediately after operation. They may be extremely hot and could burn your skin.
Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
The proper fastening torque may differ depending upon the kind or size of the bolt. Check the torque with a torque wrench.
Make sure there are no electrical cables, water pipes, gas pipes etc. that could cause a hazard if damaged by use of the tool.
SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Important safety instructions for battery cartridge

Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
Do not disassemble or tamper with the battery cartridge. It may result in a fire, excessive heat, or explosion.
If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
Do not short the battery cartridge:
Do not touch the terminals with any conductive material.
Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
Do not expose battery cartridge to water or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
Do not store and use the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
Do not nail, cut, crush, throw, drop the battery cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a fire, excessive heat, or explosion.
Do not use a damaged battery.
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
When disposing the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.
Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.
If the tool is not used for a long period of time, the battery must be removed from the tool.
During and after use, the battery cartridge may take on heat which can cause burns or low temperature burns. Pay attention to the handling of hot battery cartridges.
Do not touch the terminal of the tool immediately after use as it may get hot enough to cause burns.
Do not allow chips, dust, or soil stuck into the terminals, holes, and grooves of the battery cartridge. It may cause heating, catching fire, burst and malfunction of the tool or battery cartridge, resulting in burns or personal injury.
Unless the tool supports the use near high-voltage electrical power lines, do not use the battery cartridge near high-voltage electrical power lines. It may result in a malfunction or breakdown of the tool or battery cartridge. 18. Keep the battery away from children.
SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
Charge the battery cartridge with room temperature at 10 °C – 40 °C (50 °F – 104 °F). Let a hot battery cartridge cool down before charging it.
When not using the battery cartridge, remove it from the tool or the charger. 5. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge
CAUTION: Always switch off the tool before installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
► Fig.1: 1. Red indicator 2. Button 3. Battery cartridge To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator as shown in the figure, it is not locked completely.
CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Switch action
CAUTION: Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop. ► Fig.2: 1. Switch trigger

Electric brake
This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after the switch trigger is released, have the tool serviced at a Makita service center.

Lighting up the front lamp
CAUTION: Do not look in the light or see the source of light directly.
Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled. The lamp goes out approximately 10 to 20 seconds after releasing the switch trigger.
► Fig.3: 1. Lamp
NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.

Reversing switch action
CAUTION: Always check the direction of rotation before operation.
CAUTION: Use the reversing switch lever only after the tool comes to a complete stop.
Changing the direction of rotation before the tool stops may damage the tool.
CAUTION: When not operating the tool, always set the reversing switch lever to the neutral position.
This tool has a reversing switch lever to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.
► Fig.4: 1. Reversing switch lever

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
Selecting correct impact socket
Always use the correct size impact socket for bolts and nuts. An incorrect size impact socket will result in inaccurate and inconsistent fastening torque and/or damage to the bolt or nut.

Installing or removing impact socket
Optional accessory
CAUTION: Make sure that the impact socket and the mounting portion are not damaged before installing the impact socket.
CAUTION: After inserting the impact socket, make sure that it is firmly secured. If it comes out, do not use it.
NOTE: The way of impact socket installation varies depending on the type of the square drive on the tool.

Tool with the ring spring
For impact socket without O-ring and pin
Push the impact socket onto the square drive until it locks into place.
To remove the impact socket, simply pull it off.
► Fig.5: 1. Impact socket 2. Square drive 3. Ring spring

For impact socket with O-ring and pin
Move the O-ring out of the groove in the impact socket and remove the pin from the impact socket. Fit the impact socket onto the square drive so that the hole in the impact socket is aligned with the hole in the square drive.
Insert the pin through the hole in the impact socket and square drive. Then return the O-ring to the original position in the impact socket groove to retain the pin.
To remove the impact socket, follow the installation procedures in reverse.
► Fig.6: 1. Impact socket 2. O-ring 3. Pin

Tool with the detent pin
Align the hole in the side of the impact socket with the detent pin on the square drive and push the impact socket onto the square drive until it locks into place. Tap it lightly if required.
To remove the impact socket, simply pull it off. If it is hard to remove, depress the detent pin while pulling the impact socket.
► Fig.7: 1. Impact socket 2. Hole 3. Square drive 4. Detent pin

Installing hook
Optional accessory
WARNING: Use the hanging/mounting parts for their intended purposes only, e.g., hanging the tool on a tool belt between jobs or work intervals.
WARNING: Be careful not to overload the hook as too much force or irregular overburden may cause damages to the tool resulting in personal injury.
CAUTION: When installing the hook, always secure it with the screw firmly. If not, the hook may come off from the tool and result in the personal injury.
CAUTION: Make sure to hang the tool securely before releasing your hold. Insufficient or unbalanced hooking may cause falling off and you may be injured.
The hook is convenient for temporarily hanging the tool. This can be installed on either side of the tool. To install the hook, insert it into a groove in the tool housing on either side and then secure it with a screw. To remove, loosen the screw and then take it out.
► Fig.8: 1. Groove 2. Hook 3. Screw

Using hole
WARNING: Never use the hanging hole for unintended purpose, for instance, tethering the tool at high location. Bearing stress in a heavily loaded hole may cause damages to the hole, resulting in injuries to you or people around or below you.
Use the hanging hole at the bottom rear of the tool to hang the tool on a wall using a hanging cord or similar strings.
► Fig.9: 1. Hanging hole

Installing tool hanger
Optional accessory
WARNING: Use the hanging/mounting parts for their intended purposes only, e.g., hanging the tool on a tool belt between jobs or work intervals.
CAUTION: Do not use damaged tool hanger, screws, and shoulder strap. Always check for damages, cracks or deformations before use.
CAUTION: Make sure that the screws are tightened before use.
CAUTION: Always use the screws provided with the tool hanger only.
CAUTION: Do not remove the battery cartridge while hanging the tool. The tool may fall if the screws are not tightened.
CAUTION: Install or remove the tool hanger on a stable table or surface.
This tool hanger is convenient for temporarily hanging the tool from your belt, etc. as illustrated.
► Fig.10: 1. Shoulder strap 2. Tool hanger 3. Tool
NOTE: When using with a shoulder strap, always use the item No.161464-4. Do not use the item No.161464-4 with other tool hanger.

Remove the battery cartridge from the tool.
Install the tool hanger to the tool in the direction of arrow.
► Fig.11: 1. Tool hanger 2. Tool 3. Projection
► Fig.12 Insert the projections of the tool hanger into the grooves on the both sides of the tool. You can install the tool hanger in the direction of arrow only.
► Fig.13: 1. Projection 2. Groove
Tighten the provided screws firmly. To remove, loosen the screws and then take it out.
► Fig.14: 1. Screw
CAUTION: After installing, make sure that the tool hanger is securely installed with the screws.
CAUTION: If any problem develops, consult your nearest Makita service center or dealer.

OPERATION

CAUTION: Always insert the battery cartridge all the way until it locks in place. If you can see the red indicator on the upper side of the button, it is not locked completely. Insert it fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Hold the tool firmly and place the impact socket over the bolt or nut. Turn the tool on and fasten for the proper fastening time.
The proper fastening torque may differ depending upon the kind or size of the bolt, the material of the workpiece to be fastened, etc. The relation between fastening torque and fastening time is shown in the figures.
► Fig.15

Proper fastening torque for standard bolt

Proper fastening torque for high tensile bolt

makita TW202D Cordless Impact Wrench - fig 5

NOTE: Hold the tool pointed straight at the bolt or nut.
NOTE: Excessive fastening torque may damage the bolt/nut or impact socket. Before starting your job, always perform a test operation to determine the proper fastening time for your bolt or nut.
NOTE: If the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery cartridge.

The fastening torque is affected by a wide variety of factors including the following. After fastening, always check the torque with a torque wrench.

When the battery cartridge is discharged almost completely, voltage will drop and the fastening torque will be reduced.
Impact socket
• Failure to use the correct size impact socket will cause a reduction in the fastening torque.
• A worn impact socket (wear on the hex end or square end) will cause a reduction in the fastening torque.
Bolt
• Even though the torque coefficient and the class of bolt are the same, the proper fastening torque will differ according to the diameter of bolt.
• Even though the diameters of bolts are the same, the proper fastening torque will differ according to the torque coefficient, the class of bolt and the bolt length.
The use of the universal joint or the extension bar somewhat reduces the fastening force of the impact wrench. Compensate by fastening for a longer period of time.
The manner of holding the tool or the material of driving position to be fastened will affect the torque.
Operating the tool at low speed will cause a reduction in the fastening torque.

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

Impact socket
Plastic carrying case
Tool hanger
Shoulder strap
Hook
Makita genuine battery and charger

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
www.makita.com
885A12-375
EN, ZHCN, ID, MS,
VI, TH 20220824

Documents / Resources

| makita TW202D Cordless Impact Wrench [pdf] Instruction Manual
TW202D Cordless Impact Wrench, TW202D, Cordless Impact Wrench, Impact Wrench, Wrench
---|---
| makita TW202D Cordless Impact Wrench [pdf] Instruction Manual
TW202D Cordless Impact Wrench, TW202D, Cordless Impact Wrench, Impact Wrench, Wrench
| makita TW202D Cordless Impact Wrench [pdf] Instruction Manual
TW202D Cordless Impact Wrench, TW202D, Cordless Impact Wrench, Impact Wrench, Wrench