2008-2014 Polaris RZR Fender Flares
Instruction Manual

2008-2014 Polaris RZR Fender Flares

Thank you for purchasing MudBuster’s fender flares for the 2008-2014 Polaris RZR 800 Trail! We manufacture the best-selling fender flare kits for UTVs and side by side! All MudBusters products are made in the USA, and these fender flares are manufactured from high-quality American-made material. Your new extended fenders are designed to deflect debris and reduce the amount of mud that typically gets thrown from the tires into unwanted areas. They can withstand a lot of abuse, but they are not designed for crash protection, absorbing impacts, rollovers, or uprooting trees. If you have an accident or if you happen to damage your fenders, order discounted replacement fenders by phone (for existing customers only). Unlike other manufacturers, you do not have to buy a complete set if you damage just one fender.
IMPORTANT:
Some of the images in the instructions below may differ from the actual product. In our continual effort to increase customer satisfaction, we may change the style, material, and/or hardware to serve you better. If your fenders get slightly distorted while in transit, apply pressure to the distorted areas to straighten them out before installation.
Use caution when drilling into the factory panels of your vehicle. Make sure that you do not penetrate the surrounding parts or the chassis (unless instructed). Self-tapping screws and push rivets are included as an effective and easy way to fasten the fender flares to your machine. However, you can use other methods of securing our extended
fenders to your vehicle as well (i.e., rivets, misc. hardware, etc.). Remember, it may be helpful to have a friend assist you with the installation.
Unboxing:
Carefully open your package from the box’s top (or bottom) by removing the staples with a flat-head screwdriver or plyers. Slide the fenders out of the box and make sure that any staples do not scratch your fenders. MythBusters is formed to fit your machine but shipped in a narrow box. You may find it necessary to apply pressure and re-bend
some of your fenders for a better fit. Don’t worry, they’re very durable and will not break from re-shaping them!
Note: Using a larger drill bit may allow the fender to come off when riding! The rivets need to be a tight fit to secure the fender flare to the fender. We recommend a 21/64” drill bit.
Note: Max coverage set shown. Smaller sets (Mud-Lite, or Race-Lite) may have less hardware in the front of the front fender or the lower front of the rear fender than pictured. In these cases, it may be helpful to use the rear mounting locations first for installation ease.
Thank you for your business!
Please send us pictures and/or videos of your vehicle with MudBusters installed on our Facebook page
https://www.facebook.com/UTVMudbusters/

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or email us via mudbusters@gracemfg.com
We may feature your ride on our website, social media, Amazon, and/or eBay!
For technical assistance or product inquiries, please call us at:
1-844-MUD-FLAPS or 844-683-3527
Hours: Mon-Fri 8-4 MST
WARNING
This product can expose you to chemicals, including phthalates which are known to the State of California to cause cancer or birth defects, or other reproductive harm. For more info, go to www.p65Warnings.ca.gov

Installation Instructions

2008-2014 Polaris RZR
Front Fender Flare Installation

1. Remove the following plastic rivets from both sides of the vehicle. There will be 2 plastic rivets on each side that will be replaced with the hardware provided with your new set of fender extensions. This hardware is necessary to secure the fender extensions to the vehicle’s factory fenders.

Note: Self-tapping screws can be installed to reduce any remaining gaps after all of the aforementioned hardware has been tightened down. The L-Brackets can also be bent or manipulated to reduce gaps as well.
2008-2014 Polaris RZR
Rear Fender Flare Installation

1). Remove the following 2 plastic rivets from the upper rear fenders. There will be 2 plastic rivets on each side that will be replaced with the hardware provided with your new set of fender extensions. This hardware is necessary to secure the fender extensions to the vehicle’s factory fenders.4). Place the forward section of the rear fender flare against the factory fender as pictured. This is so you can reach behind the fender to install the hardware. Insert (1) 1/4″ X 3/4″ Phillips bolt and (1) washer through the bottom of the fender and through the hole. Add (1) a lock nut on the exposed thread on the back side, but do not tighten the nut yet.5). Have a friend hold the bend of the fender extension tight against the angle in the factory fender. Insert (1) 1/4″ X 3/4″ Phillips bolt and (1) washer through the bottom of the fender and the forward 2” L-bracket. Thread (1) the lock nut on the exposed thread and tighten the bolt as your friend holds the fender tight against the bend. Repeat this step with the last remaining hole and 1.5” L-bracket.

Note: Self-tapping screws can be installed to reduce any remaining gaps after all of the aforementioned hardware has been tightened down. The L-Brackets can also be bent or manipulated to reduce gaps as well.

Hardware Included
Included in the Fender Flare Kit

• (2) Front Fender Flares
• (2) Rear Fender Flares
• (25) Self-tapping screws
• (24) 1/4” X 3/4” Bolts
• (20) Lock Nuts
• (22) Washers
• (4) U-nuts
• (4) 1.5” L-Brackets
• (4) 2” L-Brackets

www.mud-busters.com
Email us for digital instructions:
Mudbusters@gracemfg.com
1069 POLARIS RZR 800 TRAIL

Documents / Resources

| MUDBUSTERS 2008-2014 Polaris RZR Fender Flares [pdf] Instruction Manual
2008-2014 Polaris RZR Fender Flares, 2008-2014 Polaris RZR, Fender Flares, Flares
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References

• MudBusters - Side by Side UTV Fender Flares and Mud Flaps

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