Jon Don PE500 Carpet Extractor with Heat 500 PSI Dual 2-Stage Instruction Manual

PE500 Carpet Extractor with Heat 500 PSI Dual 2-Stage
Instruction Manual

READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE OPERATING THE MACHINE

Machine Specifications:

| Prospector PE500 120V
---|---
Pump| 50 -500 psi, piston pump with pressure unloader
Vacuum| Dual 2 stage 145” lift 97 CFM
Heater| 1750 watt
Solution Tank Capacity| 15 Gal
Recovery Tank Capacity| 15 Gal
Vacuum Shut-off| Ball Float
Dimensions| 36-3/4” H
23-1/2” W
32” L
Weight| 103 lbs
Warranty| See Below

Machine and Purchase Specifications:

RECORD AND RETAIN THIS IMPORTANT INFORMATION

Prospector PE500
Serial Number:_____

Purchase Date: _____
Write purchase location and phone number below

And don’t forget to register your purchase to activate your warranty

CRITICAL SAFETY INFORMATION & CAUTIONS 

The acceptable use of this machine is for commercial/professional cleaning, for example, in hotels, schools, hospitals, and offices, rather than for personal housekeeping.

NOTE: Read all instructions before using this machine. Improper use or misuse of the machine can result in personal injury or property damage.

To reduce the risk of personal injury or property damage, follow these procedures:

• Connect to a properly grounded outlet only.

• Do not operate the machine in an explosive environment.

• Do NOT use Solvents.

• Never add water over 120ºF/ 49ºC to the solution tank.

• Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes, or any health-endangering dust. Do not use it to pick up flammable or combustible liquids such as gasoline or use it in areas where they may be present.

• To avoid electric shock, do not expose to rain or snow and keep from extremes in temperature.
  Store in a heated location. Use the machine indoors. Do not use outdoors.

• Do not use this machine to dry vacuum before wet cleaning.

• Do not use a damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left outdoors or flooded with water, return it to a service center.

• Do not leave the machine unattended when it is plugged in. Unplug the unit from the outlet when not in use and before servicing.

• Use only as described in this manual. Use only the manufacturer’s recommended attachments.

• Do not handle the plug, the cord, or the machine with wet hands.

• Extension cords must be 12/3 and no longer than 50 feet. Replace the cord or plug immediately if the ground prong becomes damaged.

• Do not put any object into the opening. Do no use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce airflow.

• Keep loose clothing, hair, fingers, and all parts of the body away from openings and moving parts.

• Liquid ejected at the spray nozzle could be dangerous as a result of its temperature, pressure, or chemical content.

READ AND SAVE THESE INSTRUCTIONS

YOUR NEW MACHINE:

When you receive your new machine, examine the packaging for signs of shipping damage. Carefully unpack the machine and inspect it. If you see evidence of damage to the container or the contents, contact the freight carrier immediately.

Additionally, ensure all parts and accessories are present; if you notice anything missing, contact your distributor without delay.

SYSTEM FEATURES:

HEAT: The Prospector PE500 has a built-in heater for the solution. An ON/Off switch activates the heater. If you prefer to clean without the added effectiveness of heat,  simply do not turn on the heat switch.

VACUUM: The vacuum motors provide an excellent ratio of water lift to air movement (see specs, page2). Carpets should dry quickly if not over-wetting while cleaning.

PUMP: The pump is a piston-style, positive displacement pump. It runs continuously when turned on, but the use of the unloader valve enables the operator to set the pressure to the desired PSI, between 50 and 500.

CHEMICALS:

The use of clear water in the machine is recommended, within the application of properly diluted cleaner as a pre-spray on the area to be cleaned; however, you may mix water and cleaning chemicals in a bucket — according to directions on the chemical label — and then pour into the solution tank. If you chose to use chemicals in the machine, always
use a cleaner with a pH as close to neutral as possible to avoid premature wear of the pump, seals, and/or other components. Damage caused by the use of strong chemicals is not covered by the warranty.

The use of powder chemicals is discouraged; unless they are mixed very thoroughly and rinsed out completely at the end of the job, powdered cleaners could cause a build-up in the pump, lines, heater, and/or quick disconnect. Any problem caused by a chemical build-up is not covered by a warranty.

If foaming occurs as you clean, use a defoamer, either in the recovery tank or on the area being cleaned, to prevent overflow which can cause water damage to machine components.

TOOLS & ACCESSORIES:

Use only the manufacturer’s recommended tools and accessories. If the spray valve on your cleaning tool begins to leak or if the spray tips get worn and are no longer providing a  nice even spray pattern, order replacements from your distributor.

CARE AND MAINTENANCE:

For continual peak operation, clean the internal plumbing by rinsing with clear water at the end of each job. About once a month, rinse the machine with a commercial flushing compound to break up any mineral or chemical accumulation that may have formed from the use of hard water or chemicals.

The vacuum motors and the pump do not require any scheduled maintenance; however, the vacuum motor may require replacement brushes after 750-1000 hours.

To help maintain a professional image; clean the exterior of the machine with an all-purpose detergent, and protect it with automobile interior polish. Lubricate the wheels,  castors, and quick disconnects with an all-purpose, silicone spray.

VIEWS OF THE MACHINE:

SET-UP AND OPERATION:

1. Before each use, inspect the machine, hoses, and cleaning tool for cleanliness and completeness, Ensure the spray nozzles on the cleaning tool are tight and that the ball floating in the recovery tank is clean and operational.

2. Close the clear, screw-on lid on the recovery tank, and screw the cap onto the drain hose.

3. Fill the holding tank with clear water.
   NOTE: the heater on this machine is designed to provide nearly instant hot water for cleaning; if you use warm water in the solution tank it would increase heater proficiency.  Never use water above 120ºF or 49ºC in the solution tank.

4. Turn off all the switches. Plug the power cord into properly grounded outlets. Do not connect both cords to the same outlet.

5. Connect priming hose (included) to outlet QD

6. Turn the pump ON and let water flow through the priming hose until it is a clear flow, and no air bubbles visible.

7. Turn off the pump switch, and disconnect the priming hose. Connect solution and vacuum hose to  machine and tool

8. Turn the heat switch ON and wait two minutes for the heater to reach operating temperature.
   NOTE: If you choose to add a detergent to the solution tank, be sure to mix well, and always follow the use & dilution instructions on the chemical label. Use a chemical with a pH between 5 and 10 to reduce the likelihood of premature wear to the pump and other seals.

9. Spray through your cleaning tool as you adjust the pressure regulator knob, on the front of the machine, to achieve the desired spraying pressure.

10. Turn on the vacuum.

11. Begin cleaning, following industry-accepted practices.
    NOTE: Use defoamer any time foaming occurs in the recovery tank to prevent damage to the motor or other components.
    NOTE: Foam will not lift the ball float.

12. Monitor the water level in the solution tank.
    Do not let the pump run dry.

13. When the solution tank gets low, turn off the pump and vacuum, fill the solution tank, and empty and clean the recovery tank.

14. When finished with the job, remove any unused solution from the solution tank, and run a few gallons of clean water through the system. Drain the recovery tank by opening the drain hose over a drain or a  bucket. Release any residual pressure from the cleaning tool before disconnecting the hoses from the cleaning tool.

AUTO VACUUM SHUT OFF:

When the recovery tank is full, the ball float will shut off the suction to prevent the machine from overflowing. NOTE: The float may not work if there is too much foam in the tank. Always use a defoamer to prevent overflow.

HEAT SYSTEM:

The heater holds a small amount of water, so to maintain hot water for the entire cleaning job, spray for short periods and then stop spraying during a recovery stroke.  Continuous spraying will prevent the water from pausing long enough in the heater to get hot.

TROUBLESHOOTING

****ALWAYS UNPLUG THE MACHINE BEFORE DISCONNECTING OR CONNECTING ANY WIRES OR COMPONENTS

Pump is leaking
Pump valve(s) damaged;
The pressure regulator valve is worn and leaking water back into the holding tank even while spraying from the tool;
No spray| The solution tank is empty;
Quick couplings on solution line are not completely connected to machine or tool;
Spray tip(s) plugged;
The pump motor is not running
Plugged/dirty pump inlet filter;
Plugged or damaged solution hose or quick disconnect
Pump not
running| No power to pump — no power to the cord AC to DC bridge rectifier is damaged;
The on/off switch is bad;
The pump motor is getting power but won’t run – check motor brushes;
Low suction| Recovery tank lid not sealed;
Dirty vacuum inlet screen;
Vac hose lose or cracked;
The vacuum gasket is damaged or compressed
No suction| The recovery tank is full;
The vacuum is not running – bad switch or bad vacuum
Low heat| Spraying too long;
No heat| No power to heating element – thermal fuse is blown; the bimetallic switch is not closing or heat on/off switch is bad;

Always use original equipment replacement parts.
Contact your distributor for additional information or to arrange for service.

Prospector PE500
Part List
120V 

Item
No.| Part No.| QTY| Description| Item
No.| Part No.| QTY| Description
---|---|---|---|---|---|---|---
1| 41-00536| 1| Hose, Drain, With Cap and Chain| 24| 39-00004| 2| Latch
2| 41-00017| 1| Hook & Loop Strap, Wand Holder| 25| 41-00001| 1| Pressure Gauge for 500 PSI
3| 39-00017| 2| Wheel, 3″| 26| 41-09511| 1| Plate, Gauge Mount
4| 41-09507| 1| Ball Float| 27| 50-00002| 1| Pressure Regulator/Unloader
5| 41-00004| 1| Clear Lid w/Mounting Plate| 28| 41-00007| 1| Quick Disconnect, Male
6| 01-10595-004| 1| Vacuum Tank, Prospector PE500| 29| 31-00002| 2| Washer, High Temperature
7| 41-00050| 1| Hose Barb, for 1-1/2″ Hose| 30| 39-00019| 2| Caster
8| 01-10597-004| 1| Solution Tank, Prospector PE500| 31| 40-00007| 2| Power Cord, 25 ft.
I 9| 41-00011| 1| Hose Barb/Elbow, 90°| 31A| 40-00008| 2| Power Cord, Pigtail
10| 52-00004| 1| Lid, Solution Tank| 32| 52-00006| 2| Wheel, 12″
11| 40-00400| 2| Switch, Vacuum Selector| 33| 41-00060| 1| Axle
12| 05-20002-
FP0200| 1| Switch Plate| 34| 32-00002| 2| Axle Cap
13| 41-00069| 1| Filter, Pump Inlet| 35| 42-00031| 1| Heater, Complete
14| 41-00512| 1| Hose, 11/2″ ID X 23.5″,Pump Inlet Hose| 36| 05-30004| 1| Repair Kit, Heater
15| 50-00003| 1| Pump & Motor, 500 PSI, w/bearing| 37| 40-00800| 2| Terminal Block
16| 41-00700| 1| Hose Clamp| 38| 41-00521| 1| Hose, Heater to Outlet QD
11| 41-00524| 1| Hose, Pump to Unloader| 39| 41-00523| 1| Hose, Unloader to Heater
11| 41-00524| 1| Hose, Pump to Pressure Gauge, 17″| 40| 01-10737-001| 1| Base Compartment, Prospector PE500
19| 41-00022| 1| Quick Disconnect, Female| 41| 41-00512| 1| Hose, LH” X 25″, From Unloader to Tank
20| 52-00000| 2| Vacuum Motor, 2-stage| 42| 01-10697-001| 2| Manifold, Vacuum
21| 41-01303| 2| Gasket, Vacuum, 5″ OD| 43| 39-00003| 2| Strike Latch
22| 41-00538| 1| Hose, Gray Wire Reinforced, 2″ X 18″| 44| 39-00003| 2| Strike, For Latch
23| 50-00153| 1| Dual Cord Indicator| | 40-00401| 1| Switch Pump & Heat

Prospector PE500 WARRANTY

This limited warranty begins on the date of the customer’s purchase and is valid and available to the original purchaser only.

10-YEAR LIMITED HOUSING WARRANTY

Manufacturer warrants that all rotationally molded housing and tanks will be free from manufacturing defects, defects in workmanship, and defects in material for Ten (10) years from the date of original purchase, for the original purchaser only. This warranty does not apply and is void if there is evidence of improper use, alteration, abuse, or neglect.  Replacement cost does not include the cost of parts, shipping, or labor.

2-YEAR MAJOR COMPONENTS WARRANTY

Manufacturer warrants that, pumps, heaters, and vacuum motors, are covered under a two (2) year limited warranty from the date of original purchase. This warranty does not apply and is void if the pump, vacuum motor, or heater has worn motor brushes, water damage, freezing, chemical build-up, chemical damage, or evidence of abuse, neglect, or
tampering. This warranty covers the cost of the replacement parts, shipping of the new part, and labor. The manufacturer will ship parts via normal ground delivery prior to the
return of the defective parts at a normal charge to the Distributor. Extra charges for expedited or air shipments will be billed to the Distributor. The manufacturer will credit the Distributor for the replacement parts if the defective parts are returned within 30 days and are determined to be covered under warranty. This warranty does NOT cover the cost of shipping the damaged parts back to the manufacturer for evaluation. If a component is replaced, the Manufacturer will offer a new 90-day limited warranty on the new component.

90-DAY WEAR PARTS LIMITED WARRANTY

The manufacturer will replace all worn parts for 90 days from the date of the original purchase of new equipment. Wear parts are items that wear out as a result of usage or the passage of time and are consumed despite attempts to maintain them, such as gaskets, wheels, brass, cords, wires, electrical terminals, hoses, switches, thermostats, plastisol parts, filters, bearings, brushes, solenoids, O-rings, bulbs, castors, or other parts deemed wear items is manufactures sole discretion. This warranty covers the cost of replacement parts, Labor, and shipping

Proof of purchase required

Manufactured Expressly for
400 Medinah Road
Roselle, IL 60172
800-556-6366 • JONDON.COM

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