Rothewald 10091785-90 Fork Seal Driver Instruction Manual
- June 5, 2024
- Rothewald
Table of Contents
Rothewald 10091785-90 Fork Seal Driver
Product contents
Usage
General information
Read and retain the user manual
This user manual applies exclusively to the Rothewald fork seal driver. It
contains important instructions on safety and use. Carefully read the user
manual, in particular the safety instructions, before you use a fork seal
driver. Failure to observe the guidance in this user manual may result in
severe injury or damage to the vehicle. Retain the user manual carefully for
future reference. If you pass the Rothewald fork seal driver on to a third
party, be sure to include this user manual with it.
The user manual is based on the standards and regulations applicable in the European Union and reflects the current state-of-the-art technology. National regulations and laws may also have to be observed in other countries.
Safety
Intended use
The Rothewald fork seal driver is a tool used for maintaining motorbikes. The
fork seal driver allows new fork seals to be inserted into the fork tubes
cleanly and without jamming. They are available for standard fork tube
diameters of 37, 41, 43, 45, 46/47 and 48 mm.
The fork seal driver is intended solely for personal use and not for
commercial activity.
The fork seal driver must only be used as described in this manual. Any other
use is considered improper use and may result in material damage. The
manufacturer and supplier accept no liability for damage caused by improper or
incorrect use.
Since this is a product intended for universal use which is not tied to a specific vehicle, it is important to check that the product can be used appropriately on the motorbike in question without any issues before using the product for the first time. Attention must be paid to the instructions provided in the vehicle user manual as well as to the guidelines provided by the vehicle manufacturer.
WARNING!
Risks to children and to persons with reduced physical, sensory or mental abilities (e.g. partially disabled persons and elderly persons with reduced physical and mental abilities) or a lack of experience and knowledge of handling motorbikes (e.g. older children).
Risk of crushing!
When assembling both pieces, ensure that your fingers are not crushed. Also ensure that you do not place your fingers between the fork tube and the fork seal driver during the driving process.
CAUTION!
Risk of slipping, stumbling and falling!
Maintenance work on a jacked vehicle and the use of cleaning, maintenance and
lubricating products may lead to a risk of slipping and a risk of falls and
associated injuries.
IMPORTANT!
Risk of damage
Improper handling of the fork seal driver may cause damage to the fork seal
driver or damage to the vehicle.
- Ensure that you choose the correct size of fork seal driver. It must fit the outside diameter of the fork tube; if it does not, the surface of the fork tube may be damaged.
- Do not wear loose clothing, as there is a risk of such clothing getting stuck on protruding parts. Therefore, you must wear only tight-fitting clothing. Never wear rings, chains or other jewellery. Wear a hair net if you have long hair. Wear sturdy shoes or safety shoes.
Application
Preparation
You can view the Louis mechanic advice via this link to find out how to carry
out a full replacement of fork sealing rings. This manual is limited to the
use of the fork seal driver.
Before the new seal ring is fitted, it must be lubricated a little,
specifically once on the outer surface to make it easier to slip into the dip
tube and then on the sealing lip to ensure that this is not damaged during the
fitting process.
The old sealing ring is the best option for use as an underlay for the initial
impacts. Place both parts of the fork seal driver around the fork tube and
bring them together. Ensure that you check the outside diameter of the fork
tube. If the fork seal driver is too small, the fork tube may be scratched. If
it is too big, the sealing ring will not be driven in properly and the fit of
the support may be damaged. You need not exert huge amounts of force to drive
in the fork sealing ring. The sealing ring is driven in until the spring ring
can be pressed into the recess with a screwdriver.
The fork tube can then be filled with fork oil.
Storage
Store the fork seal driver in a space which is protected from the weather. The
temperature should be between -10 °C and +55 °C and the maximum air humidity
should be 90% (non-condensing).
Cleaning and care
Use an acid-free vehicle cleaning product to clean the fork seal driver.
Ensure that the inner part is always kept clean. Dirt or damage can damage the
fork tubes.
Wherever possible, clean the sliding surface only with a damp cloth. Lubricant
residues must be removed using a cloth with the help of brake cleaner.
Warranty
This product comes with the statutory two-year warranty. The warranty period begins on the date of purchase. It does not cover normal wear and tear, use for anything other than the intended purpose, or damage caused by an accident, tampering or attempted repairs by unauthorised persons or customer service departments.
Contact
If you have questions about this product and/or this manual, please contact
our Service Centre by e-mail at service@louis.eu
before using the product for the first time. We will help you as quickly as
possible. This is the best way to ensure that the product is used properly.
Manufactured in Taiwan