toPARC 057623 Pneumatic Knife Instruction Manual

ToPARC 057623 Pneumatic Knife

GENERAL INSTRUCTIONS

These instructions must be read and understood before any operation. Any modification or update that is not specified in the instructions manual should not be undertaken. The manufacturer is not liable for any injury or damage due to a non-compliance with the instructions contained in this manual. If unsure of what to do, please ask a qualified person to handle the installation.

WORK ENVIRONMENT

• Do not use the tool in areas with an explosive atmosphere, such as in the presence of combustible liquid, gas or dust.
• Slips, tripping and falls are major causes of workplace injuries. Take into account the slippery surfaces created by the use of the tool and the tripping hazards associated with the pneumatic hose.
• Always use the tool at a safe distance from people near the work area.

POWER SUPPLY & AIR NETWORK CONNECTION

• The maximum recommended air pressure should never exceed 90 psi (6.2bar). Use at higher air pressure may cause damage to the tool and/or its user.
• Use only compressed air.
• Disconnect the air supply before making any adjustments, changing accessories or storing the tool. Always disconnect the air supply before performing any inspection, maintenance or cleaning of the tools.
• Do not leave the tool unattended when connected to an air supply.
• Whipping of the feeder pipe can cause serious damage; check the pipe and fittings carefully for leaks or breaks before use.
• Handle pipes and fittings with care. Do not transport the tool by grasping it by the pipe. Do not pull it by force to disconnect it from the air supply.
• Keep pipes away from heat sources and sharp edges.

PERSONAL SAFETY

The user must wear appropriate clothing. Loose clothing, long hair, ties, straps, belts or jewellery should not be worn when using this tool. Always wear gloves to reduce the risk of cuts or burns. Working with certain materials can create dust or smoke. To reduce the risk of inhaling dust or debris during work, the use of respiratory protection is recommended. Keep the body in balance and firmly on its feet. Repetitive work movements, unusual positions and exposure to vibration can be harmful to hands and arms. In case of numbness, tingling, pain or pallor, stop using the tool and see a doctor.

INSTALLATION – PRODUCT OPERATION

START UP

• The compressed air network must be perfectly purged and adapted to the consumption of the tool. A pressure-regulator and lubricator filter (except for tools without lubrication) of appropriate size must be installed at a maximum distance of 10 metres from the tool. Its regulation pressure must be set at 6.2 bar and the specialist oil flow rate for tools to be lubricated must be about 1 drop of oil every 30 seconds for an air flow rate of 100 litres/ mm. Be careful, the air consumption of your tool must be higher than the minimum priming rate of your lubricator. A shut-off valve must be placed upstream.
• The connection between this filter-regulator-lubricator assembly and the tool is done via an compressed air line made of rubber or PVC with a maximum length of 10 metres and an internal diameter of at least 8 mm for tools with a 1/4» supply connection and 12 mm for 3/8» connections. It must be equipped with an automatic or semi-automatic closing connection close to the tool, for easy disconnection.

APPLICATION

The PNEUMATIC KNIFE is an oscillating tool designed for cutting windshield seals. Any other use of this tool is strongly discouraged. Use only blades in perfect condition compatible with the PNEUMATIC KNIFE.

REPLACEMENT OF THE BLADE

1. Unscrew the above screw using a hexagonal wrench supplied with the pneumatic knife.
2. Remove the centering ring. Be careful, the centering ring must be kept and replaced each time the blade is changed.

MAINTENANCE

• At the beginning of the day and before a prolonged period of no use, pour a few drops of specialist oil directly into the hole. Do not use flam-mable liquids such as gasoline and diesel.
• Regularly check the condition of the regulating filter and the oil level in the lubricator of the air system.
• Ensure that the supply connections, piping and accessories are in perfect condition. Regularly drain the compressor pipes and tank. Keep the limit date in mind.
• Only original parts available from the supplier may be used for tool maintenance.
• The company JBDC cannot be held responsible for changes made to the tools and non-compliance with general safety rules.

TECHNICAL FEATURES

• Rotational speed (t/min): 20000
• Length (mm): 20
• Weight (gr): 1
• Noise level db: 87,2
• Consumption (L/min): 113
• Air pressure (bars): 6.2
• Power supply connection: 1/4″

WARRANTY

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour). The warranty does not cover:

• Transit damage.
•  Normal wear of parts (eg. : cables, clamps, etc..).
•  Damages due to misuse (power supply error, dropping of equipment, disassembling).
• Environment related failures (pollution, rust, dust).

In case of failure, return the unit to your distributor together with:

• The proof of purchase (receipt etc …)
• A description of the fault reported

DECLARATION OF CONFORMITY

JBDC certifies on its own responsibility that the new product following PNEUMATIC KNIFE (057623) is carried out in accordance with the following directives:

• Directive 2006/42/EC, Machine, of 2006.05.17 and therefore complies with the harmonised standards:
•  IN ISO 12100 : 2010
• IN ISO 15744 : 2008
•  EN ISO 11148-12 : 2012
•  EN ISO 28927-1: 2019

The CE marking was affixed in 2019.

References

• Arc Welding, Battery Chargers & Body Repair | GYS

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