AL-KO JET 3500 Classic Water Pump Instruction Manual

June 3, 2024
AL-KO

AL-KO JET 3500 Classic Water Pump

AL-KO JET 3500 Classic Water Pump PRODUCT-IMG

FEATURES

AL-KO JET 3500 Classic Water Pump FIG
\(4\)

FLOW CHART

AL-KO JET 3500 Classic Water Pump FIG
\(3\)

ABOUT THIS HANDBOOK

  • Read this documentation before starting up the machine. This is a precondition for safe working and flawless operation.
  • Observe the safety warnings in this docu-mentation and on the product.
  • This documentation is a permanent integral part of the product described and must be passed on to the new owner if the product is sold.

Explanation of symbols

CAUTION!
Following these safety warnings carefully can prevent personal injury and/or material damage.
Special instructions for greater ease of understanding and improved handling.

PRODUCT DESCRIPTION

Various different models of garden pumps are described in this documentation. Identify your model using the identification plate.

1 Pump inlet/suction line connection
2 Pump outlet/pressure line connection
--- ---
3 Motor housing
4 Connection cable
5 On/off switch
6 Pump foot
7 Pump housing
8 Filling screw
9 Pump housing drain screw
10 Pressure line
11 Elbow nipple
12 Seal
13 Connecting nipple
14 Seal
15 Remove filter
16 Suction line

Function

The garden pump draws the water via the suction line and feeds it to the pump outlet. It is operated using an on/off switch.

Inox stainless steel

Units marked with the designation “INOX” are supplied in stainless steel. The structure and function are unaffected by this.

Designated use

The garden pump is intended for private use in house and garden. It must only be used in the framework of the deployment limitations in accordance with the technical data.

The garden pump is suitable for:

  1. Watering and irrigating

  2. Re-pumping and pumping out of vessels (e.g. swimming pools)

  3. Water extraction from streams, rainwater butts and cisterns.
    The garden pump is is suited exclusively for the conveying of the following fluids:

  4. Clear water, rainwater

  5. water containing chlorine (e.g. swimming pools)

Any other use shall be regarded as misuse.

Possible misuse

The garden pump must not be used continuously.
They are not suitable for conveying:

  • Drinking water
  • Saltwater
  • Wastewater
  • Foodstuffs
  • aggressive media, chemicals
  • corrosive, flammable, explosive or fuming fluids
  • Fluids that are hotter than 35 °C
  • water containing a sand and abrasive fluids.

SCOPE OF SUPPLY

Thermal protection

The equipment is fitted with a thermal protection switch which switches the motor off in the event of overheating. After a cooling-down phase of approx. 15 – 20 minutes the pump switches on automatically.

SAFETY INSTRUCTIONS

Danger of injury!

Only use the machine and the extension cable if it is in perfect technical condition!
Damaged units must not be used.
Safety and protective devices must not be deactivated!

  • Children, or people who are not familiar with the operating instructions, are not allowed to use the machine.
  • Never lift, transport or suspend the unit using the connection cable.
  • Unilateral modifications or conversions of the unit are prohibited.

Electrical safety

Danger when touching voltage conducting parts!
Disconnect the plug from the mains if the extension cable is damaged or severed!
We recommend connecting a RCD (residual current operated device) having a nominal residual current of < 30 mA.

  • The house mains voltage must agree with the details quoted in the technical data, do not use any other supply voltage.
  • The unit must only be operated with an electrical installation in accordance with DIN/ VDE 0100, Part 737, 738 and 702 (swimming pools). Protection must be provided by a 10 A line protection switch and a RCCD (residual current operated device) having a nominal residual current of 10/30 mA.
  • Use only extension cables that are suitable for use outdoors – minimum cross-section 1.5 mm2. Cable drums should always be unrolled completely.
  • Damaged or brittle extension cables must not be used.
  • Check the condition of your extension cable each time you start to use the equipment.

ASSEMBLY

Setting up the equipment

  1. Prepare a flat and solid location.
  2. Erect the unit horizontally and safe from the risk of flooding.

The unit must be protected from the rain and direct water jets.

Connect the suction line

  1. Select the length of the suction line (Fig. B -16) so that the pump cannot run dry. The suction line must always be at least 30 cm under the surface of the water.

  2. Connect the suction line. In doing so, make sure that the seal is leak-tight without damaging the thread.
    We recommend fitting flexible lines at the pump inlet (Fig. A -1). This ensures that mechanical pressure or tension cannot be exerted on the pump.

  3. If the water carries a small amount of sand you must fit a pre-filter between the suction line and the pump inlet. Ask your expert dealer about this.

  4. Always lay the suction line with an upwards gradient.

AIDVIfCE the suction height is more than 4m, you must use a suction hose having a diameter greater than 1″. We recommend the use of an AL-KO suction unit with suction hose, suction filter and flow-back stop. Ask your expert dealer

Mounting the pressure line

  1. Screw the connecting nipple (Fig. B -13) with the round seal ring (Fig. B -14) into the pump outlet (Fig. A -3).
  2. Screw the elbow nipple (Fig. B -11) with seal ring (Fig. B -12) onto the connecting nipple (Fig. B -13) and turn the elbow nipple in the desired direction.
  3. Fix a pressure line (Fig. B -10) to the elbow nipple (Fig. B -11).
  4. Open all closing off devices (valves, spray nozzles, water cock) in the pressure line.

STARTUP

Filling the garden pump

CAUTION!
Dry running will destroy the pump! The pump must be filled with water up to the overflow before each use so that it can draw water immediately.

  1. Open the filling screw (Fig. B -8).
  2. Fill with water via the filling screw until the marl on the pump housing is reached.
  3. Screw the filling screw back in position.

Switch the pump on

  1. Open all closing off devices (valve, spray nozzle, water cock) in the pressure line.
  2. Insert the mains plug on the connection cable into the plug socket.
  3. Switch the garden pump on at the on / off switch.

CAUTION!
Do not allow the pump to run against a closed off pressure line

CAUTION!
Do not allow the pump to run against a closed off pressure line

AIDVIfCE nothing is drawn up for longer than 180 seconds, the garden pump automatically switches to “Fault” and turns off.

CAUTION!
Danger of injury from hot water In extended use against the closed pressure side (>10 min.), the water in the pump can be severely heated up and can be emitted in an uncontrolled manner! Isolate the unit from the mains and allow the pump and water to cool down. Start the unit again only after all the faults have been rectified!

The risk of injury from hot water can arise if:

the installation is not correct the pressure side is closed off there is a lack of water in the suction line, or if the pressure switch is defective.

Procedure

  1. Isolate the unit from the mains and allow the pump and water to cool down.
  2. Check the unit, the installation and water level.
  3. Start the unit again only after all the faults have been rectified!

MAINTENANCE AND CARE

CAUTION!
The pump must be isolated from the mains before any maintenance and service work. Remove the mains plug from the plug socket.

Flushing the pump

After conveying swimming pool water containing chlorine or fluids that leave a residue the pump must be flushed out with clear water.

Remove blockages

  1. Isolate the unit from the mains and secure against switching on again.
  2. Remove the suction hose from pump inlet
  3. Connect the pressure hose to the water supply.
  4. Allow water to run through the pump housing until the blockage is removed.
  5. Check that the pump is running freely by switching it on briefly.
  6. Start the house water system again as described.

STORAGE

  1. Drain the suction and pressure lines.
  2. Unscrew the drain screw and allow the water to flow out of the pump.
  3. Screw the drain screw back in place and store the pump and accessories in a frost-free environment.

AIDVIfCE there is a risk of frost, the system must be completely drained.
DISPOSAL

Do not dispose of old equipment,batteries or accumulators as householdwaste!
Product, packaging, and accessories were made with recyclable materials, and should be disposed of accordingly.

HELP IN CASE OF MALFUNCTION

CAUTION!

Disconnect the mains plug before any fault rectification work!

Malfunction Possible cause Rectification
Pump drive motor does not run Impeller blocked, dry running, automa- tic
switch-off after 90 seconds Remove dirt from suction area. Clean through the

opening on the back of the motor housing with a suitable tool.
Thermal protection switch has swit- ched off.| Wait until the garden pump is switched on again by the thermal switch.

Take account of the maximum tempe- rature of the conveying medium. Have the garden pump checked out.

No mains power| Check fuses, have the power supply checked by a qualified electrician.
Garden pump run- ning but not deli- vering.| Water level too low. Dry running, auto- matic switch-off after 90 seconds.| Submerge the suction hose deeper.
Air in pump housing.| Filling the garden pump.
Garden pump drawing air.| Check all connections and the cover on the filter for leaks.
Blockage on the suction side.| Important!

Risk of burns from hot water! Remove dirt from suction area.

Pressure line closed off.| Important!

Risk of burns from hot water! Open the pressure line.

Pressure hose kinked| Extend the pressure hose
Delivery rate too low| Pressure hose kinked| Extend the pressure hose.
Hose diameter too small.| Use a hose with a bigger diameter.
Malfunction| Possible cause| Rectification
---|---|---
 | Blockage on the suction side| Remove dirt from suction area.
Delivery head too big| Observe max. delivery head → see technical data
Suction head too big| Check suction head, observe max. suction head → see technical data.

WARRANTY

If any material or manufacturing defects are found during the statutory customer protection period, we will either repair or replace the equipment, whichever we consider the more appropriate. This statutory period may vary according to the legislation in force in the country where the equipment was purchased.

Our warranty is valid only if:

  • The equipment has been used properly
  • The operating instructions have been followed
  • Genuine replacement parts have been used

The warranty is no longer valid if:

  • The equipment has been tampered with
  • Technical modifications have been made
  • The equipment was not used for its intended purpose

The following are not covered by warranty:

  • Paint damage due to normal wear
  • Wear parts identified by a border [xxx xxx (x)] on the spare parts list
  • Combustion motors (these are covered by a separate warranty from the manufacturer concerned)

The warranty period begins on the purchase by the first end user. Decisive is the date on the receipt.
To make a claim under warranty, please take this statement of warranty and proof of purchase to the nearest authorised customer service centre. This warranty does not affect the usual statutory rights of the customer relative to the seller

EU DECLARATION OF CONFORMITY

We herewith declare that this product, in the version introduced into trade by us, complies with the requirements of the harmonised EU guidelines, EU safety standards and the product-specific standardsAL-KO JET 3500 Classic Water
Pump FIG \(5\)

ETK JET 3000 / JET 3500

Art.-Nr. 112837J / Art. Nr. 112 839JAL-KO JET 3500 Classic Water Pump FIG
\(6\)

ETK JET 3000 INOX / JET 3500 INOX

Art.-Nr. 112838M / Art. Nr. 112 840MAL-KO JET 3500 Classic Water Pump FIG
\(7\)

ETK JET 3000 INOX / JET 3500 INOX

Art.-Nr. 112838J / Art. Nr. 112 840JAL-KO JET 3500 Classic Water Pump FIG
\(8\)

Counlry Company Telephone Fax
A AL-KO Kober Ges m b.H. (+43)35 78/2515227 (+43) 3578/251538
AUS AL-KO International PTY. LTD (+61) 3/9767-3700 (+61) 3/9767-3799
B/L Eurogarden NV (+32)16/805427 (+32)16/805425
BG Valerii S&M Group SJ (+359) 2 942 34 02 (+359) 2 942 34 10
CH AL-KO Kober AG (+41)56/4183150 (+41)56/4183160
CZ AL-KO Kober Spol.sr.o. (+420)382/210381 (+420) 382/212782
0 AL-KO Gerate GmbH (+49)8221/203·0 (+49) 8221/203-138
OK AL-KO Ginge A/S (+45)98821000 (+45)98825454
EST/LT/LV AL-KO Kober SIA (+371) 67409330 (+371) 67807018
F AL-KO S.A.S (+33)3/85-763540 (+33)3/85-763588
GB Rochford Garden Machinery Ltd. (+44)1963/828050 (+44) 1963/828052
H AL-KO KFT (+36)29/537050 (+36) 29/537051
HR Brun.ko.-prom d.o.o. (+385)1 3096 567 (+385)1 3096 567
  AL-KO Kober GmbH / SRL (+39) 039/932 9311 (+39) 039/9329390

IN

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AGRO-COMMERCIAL

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(+91) 3322874206

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(+91)3322874139

10| Gulistan Com| (+946) 750 450 80 64|
IRL| Cyril Johnslon & Co. Ltd.| (+44) 2890813121| (+44)2890914220
LY| ASHOFAN FOR AGRICULT. ACC.| (+218)512660209| (+218)512660209
MA| BAORA Sari| (+212)022447128| (+212)022447130
MK| Techno Geneks| (+389) 2 2551801| (+389) 2 2520175
N| AL-KO GINGE A/S| (+47)64862550| (+47)64862554
NL| O.DE LEEUW GROENTECHNIEK| (+31)38/444 6160| (+31)38/444 6358
PL| AL-KO Kober z.o.o.| (+48) 61/8161925| (+48)61/8161980
RO| OMNITECH Technology SRL| (+4) 021 326 36 72| (+4) 021 326 36 79
RUS| 000 AL-KO Kober| (+7)499/1688718| (+7) 499/96600-00
RUS| AL-KO St. Petersburg GmbH| (+7)812 /4461075| (+7)812/4461075
s| AL-KO Ginge Svenska AB| (+46)(0)315735 80| (+46)(0)31575620
SK| AL-KO Kober Slovakia Spol.s.r.o.| (+421)2/45994112| (+421)2/45648117
SLO| DARKO OPARA S P.| (+386) 17225858| (+386)17225851
SRB| Agromarket doo| (+381)34/30800| (+381)34/30816
TR| ZIMAS A.S.| (+90) 232 4580586| (+90) 232 4572697
UA| TOV AL-KO Kober| (+380) 44/4 923396| (+380) 44/4923397

AL-KO Geraete GmbH I Head Quarter I lchenhauser StraBe 14 I 89359 Koetz I Germany Telefon: (+49)8221/203-0 I Telefax: (+49)8221/203-138 I www.al- ko.com

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