BYOPLANET NI-52342 Electrostatic Sprayer User Manual

June 5, 2024
BYOPLANET

BIO PLANET NI-52342 Electrostatic Sprayer

SAFETY NOTICES

This manual contains information that is important for you to know and understand before operating the ByoPack® Electrostatic Sprayer System. This information relates to protecting your safety and ensures product reliability and performance. It is the owner’s responsibility to ensure that all who operate this equipment read this manual.

WARNINGS
To help you recognize this information we use the warning symbols below. Please read the manual carefully, and pay special attention to the symbols and warning labels. Warning labels indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.

WARNINGS

  • Read and fully understand the ByoPack® Electrostatic Sprayer System Operator’s Manual prior to using the electrostatic sprayer.
  • Read and fully understand the ByoPlanet-approved product labels prior to using any liquid product with the ByoPack® Electrostatic Sprayer System, and follow safe-use instructions such as recommend personal protective equipment (PPE).
  • Electrostatic Sprayers produce significant electrostatic charge that improves spray coverage. Charge can accumulate on sprayed objects or the person conducting the spraying operations. Touching objects after building up charge may produce a shock or a spark from the discharge of the electrostatic charge, especially in low humidity environments. This electrostatic discharge may startle operators. Use caution when immediately touching objects that have been sprayed. Large objects subject to charge accumulation, such as vehicles, must be grounded. Operators should wear conductive footwear or use grounding straps.
  • Never operate electrostatic sprayers in the presence of combustible liquids or vapors. Electrostatic charges can produce sparks that may ignite combustible liquids or vapors causing serious injury, death, or damage to property.
  • The ByoPack® Electrostatic Sprayer System is for both indoor and outdoor commercial use. Bystanders and pets should not be in the area during application.
  • The ByoPack® Electrostatic Sprayer System is intended for indoor storage only.
  • The ByoPack El ectrostatic Sprayer System should be stored and operated between 40° and 100° F (4.5° and 38° C). Storing or operating the device below 40° F (4.5° C) or above 100° F (38° C) may result in device damage.
  • The ByoPack® Electrostatic Sprayer System should never be used in an area containing volatile chemicals. Nor should they be used in hazardous environments nor any area containing volatile or explosive levels of gas, vapor or airborne particles.
  • The ByoPack® Electrostatic Sprayer System should never be used by untrained personnel.

WARNINGS

PRESSURIZED EQUIPMENT HAZARD
Fluid from equipment that leaks or ruptures from a component can splash in the eyes or on skin, causing serious injury. In order to help prevent a leak or rupture:

  • Check hoses, tubes and couplings daily. Replace worn or damaged parts immediately.

WARNINGS

PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which can lead to serious injury or property damage. In order to help prevent against degradation:

  • Use only compatible water-based solvents to clean plastic structural pressure containing parts.
  • See technical data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s Safety Data Sheets (SDS) and recommendations prior to use.

WARNINGS

FIRE, EXPLOSION AND ELECTRIC SHOCK HAZARD
Flammable fumes, such as solvent and paint fumes, in work areas can ignite or explode. To help prevent fire, explosion and electric shock:

  • Electrostatic equipment must be used only by trained, qualified personnel who understand the requirements of this manual.
  • Stop operation immediately if static sparking occurs or you feel shock. Do not use equipment until you identify and correct the problem.
  • Use and clean equipment only in well- ventilated area.
  • Never spray a flammable chemical (with a flashpoint less than 140°F [60°C]).
  • Do not plug or unplug power cords or fumes are present.
  • Keep spray area free of debris, including solvents, rags, gasoline or any flammable chemicals.
  • Keep a working fire extinguisher in the work area.

WARNINGS

PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment (PPE) when in the work area to help prevent serious injury.

  • Refer to product-specific Safety Data Sheets (SDS ) for any additional Personal Protective Equipment (PPE).

WARNINGS

EQUIPMENT MISUSE HAZARD
Misuse can cause serious injury or death.

  • Do not operate the unit when fatigued or under the influence of drugs or alcohol.
  • Use fluids and solvents that are compatible with equipment wetted parts. See technical data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request SDS from distributor or retailer.
  • Do not leave the work area while equipment is turned on.
  • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine replacement parts from ByoPlanet®.
  • Do not alter or modify equipment. Alterations or modifications void your ByoPack® Electrostatic Sprayer System warranty and agency approvals, and create safety hazards.
  • Route hoses and power cords away from and hot surfaces.
  • Do not stretch the cord tightly between the backpack and the outlet. A cord that is stretched or pulled may not function properly, can damage the cord or plug, and creates a tripping hazard.
  • Hoses and power cords may be trip hazards. Avoid stepping or standing on any hoses and power cords. Watch your step.

WARNINGS

CHEMICAL USE HAZARD
Each chemical, such as a disinfectant, has a unique set of hazards and needs to be handled properly to ensure worker safety.

  • The ByoPack® Electrostatic Sprayer System must only be used with products that have been approved by ByoPlanet®. Never spray any liquid product that is not a ByoPlanet®-approved product. The ByoPack® Electrostatic Sprayer System warranty is voided if the ByoPack® Electrostatic Sprayer System is used with products that are not approved by ByoPlanet®. Be aware that many chemical liquids can be harmful if they are not used properly.
  • Read and understand the ByoPlanet®-approved product’s SDS and label prior to use.
  • Be aware of first-aid procedures related to the product in use.
  • It is a violation of federal law to use a chemical in a manner inconsistent with its label.
  • Use PPE as detailed by the ByoPlanet®-approved product’s SDS.
  •  For use with non-flammable, non-combustible and non-volatile fluids only. Never spray a flammable chemical (flash point less than 140°F [60°C]). All ByoPlanet® chemistry conforms to this specification.
  • Ensure the area being sprayed has proper ventilation.
  • Bystanders and pets should not be in the area during application.
  • Store all chemicals in a cool, dry place, away from heat and open flames.
  • To dispose of ByoPlanet®-approved products refer to product labels.
  • Never aim the sprayer at yourself, another person, or a pet.

Safety Decal

Protective Gear

  • PPE must comply with the American National Standards Institute’s ANSI Z87.1-1989 standard if purchased after July 5, 1994, or ANSI Z87.1-1968 or with the standard of the country in use.
  • Eye and face PPE shall be distinctly marked to facilitate identification of the manufacturer as indicated by OSHA standard (1910.133[a][4]).
  • The following minimum requirements must be met by all protective devices. Protective devices shall:
    • Provide adequate protection against the particular hazards for which they are designed
    • Be of safe design and construction for the work to be performed
    • Be reasonably comfortable when worn under the designated conditions
    • Fit snugly and not unduly interfere with the movements of the wearer
    • Be durable
    • Be capable of being disinfected
    • Be easily cleanable
    • Be distinctly marked to facilitate identification only of the manufacturer

THE USE OF EYEWEAR PROTECTION IS RECOMMENDED WHEN USING THIS DEVICE. ALWAYS USE APPROPRIATE PPE, LISTED ON THE BYOPLANET®-APPROVED PRODUCT’S SAFETY DATA SHEET (SDS). BYOPLANET® SDSs CAN BE FOUN D AT WWW.BYOPLANET.COM.

IMPORTANT SAFETY PRECAUTIONS

When using an electrical appliance, it is important to understand that some circuits are electrically live, even when the power switch
followed to reduce the risk of burns, fire, electrical shock, injury and/or death.

Power Connection
Power plug must be used with a three-pronged, grounded outlet, rated for no less than 15A service. Always verify before product use. Depending on specific model, this appliance is for use on a nominal 120V/60Hz circuit with a verified ground plug. Check with a qualified electrician to ensure you have the correct electrical service and grounding.

Grounding Instructions

This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for an electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not use an adapter with this product except to provide ground fault circuit interrupter (GFCI) protection.

DANGER : Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green, with or without yellow stripes, is the equipment- grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance — if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use an adapter with this product except to provide ground fault circuit interrupter (GFCI) protection.

Extension Cord

  1. The unit is supplied with an extension cord. If the provided extension cord becomes damaged or if you wish to purchase additional extension cords or other replacement parts you may contact www.byoplanet.com f or spare parts purchase.
  2. ByoPlanet® recommends using a 16-gauge extension cord no longer than 100 feet (30.5m). Be aware that an undersized extension cord will cause a drop of in-line voltage, which could result in a loss of power, damage to the product and/or overheating. Always
  3. Make sure your extension cord is in good condition. Inspect cords periodically and replace if damaged. A damaged cord can impact the unit’s electrostatic performance or lead to injury.
  4. For outside or wet environment application, use a GFCI (ground fault circuit interrupter) inline adapter or outlet to help avoid risk of electrical shock. GFCI should be placed as close to outlet as possible.

Shock/Electrical Hazard
As with most electrical appliances, electrical parts are electrically electric shock or injury:

  1. Use this unit only for its intended use, as described in this manual.
  2. Do not use while bathing.
  3. Do not place or store unit where it can fall or be placed in water or other liquid.
  4. If unit falls into water, unplug immediately. Do not reach into water to retrieve.
  5. Never operate this unit if the unit shows sign of physical damage, e.g., impact damage from a severe drop, or is working improperly. For technical support or spare parts purchase contact ByoPlanet® support at www.byoplanet.com.
  6. Keep sprayer and cord away from heated surfaces.
  7. Never block the air openings of the unit or place it on a soft surface (bed or couch), where the air openings may become blocked.
  8. Never drop or insert any object into any opening on the sprayer.
  9. Do not use with a damaged or broken extension cord.
  10. Never use or store at a temperature above 100°F (38°C).

General Safety

accidents, personal injury or death. Watch for safety hazards and correct deficiencies promptly. Use the following safety precautions as a guide when using this machine:

  1. Read the operator’s manual. Failure to do so is considered misuse of the equipment.
  2. Use the ByoPack® Electrostatic Sprayer System unit only for its intended use, as described in this manual.
  3. Before operating equipment, become familiar with all caution
  4. Do not use the ByoPack® Electrostatic Sprayer System in a hazardous location.
  5. Only trained personnel familiar with the ByoPack® Electrostatic Sprayer System and ByoPlanet®-approved products should be allowed to operate.
  6. Do not allow personnel to operate the sprayer without proper instruction or under the influence of alcohol or drugs.
  7. Use an extension cord meeting or exceeding the specification detailed in the EXTENSION CORD section.
  8. Store sprayer in a cool, dry place. Do not expose to extreme temperatures.
  9. Purge liquid line before storing the unit.
  10. Never hang unit from cord.
  11. A device should never be left unattended when plugged in.
  12. Always unplug unit from outlet when not in use or when leaving it unattended.
  13. Never unplug the unit by pulling the cord or with wet hands. Always unplug by grasping the plug.
  14. Never pull or carry the sprayer by the power cord.
  15. Do not crimp the cord or strain it around sharp edges. Doing so might damage the cord.
  16. Do not use the ByoPack® Electrostatic Sprayer System with a damaged extension cord.
  17. Always thoroughly inspect product before usage.
  18. During normal operation, the spray wand and loom may allow device to sit for 30 minutes.
  19. 21. For questions or concerns about the ByoPack® Electrostatic allow device to sit for 30 minutes.

Chemicals

The ByoPack® Electrostatic Sprayer System can only be used   with products that have been approved by ByoPlanet®. The ByoPack Electrostatic Sprayer System warranty is voided if the ByoPack®  Electrostatic Sprayer System is used with products that are not approved by ByoPlanet®. Be aware that many chemical liquids can be harmful if they are not used properly.

  1. Always use appropriate PPE when operating the ByoPack® Electrostatic Sprayer System. Refer to product SDS for proper PPE.
  2. Follow the liquid product label and SDS for proper storing, handling, and disposing of any liquid products used in the ByoPack® Electrostatic Sprayer System.
  3. Know the length of time required by each liquid product application before allowing people and pets to return to the sprayed area.
  4. Tampering with ByoPlanet®-approved products, product containers and the ByoPack® Electrostatic Sprayer System in any form will void the customer warranty.
  5. To dispose of ByoPack®-approved products refer to product labels.
  6. If liquid products come into contact with your skin or eyes, please refer to product label and SDS for first aid measures.
  7. Never aim the sprayer at yourself, another person or a pet.
  8. Do not mix chemicals unless specifically directed on the product SDS and label.

IMPORTANT: Safety data sheets (SDS) are available for all liquid products that have been approved for use in the ByoPack® Electrostatic Sprayer System. These SDSs will inform you of any hazards and precautions of which you should be aware. All employees that use the product must be aware of and have access to the SDS. They should also be trained for and aware of their safety while working with liquid products. It is the responsibility of the owner of the equipment to obtain an SDS from ByoPlanet® for each chemical u sed. Visit www.byoplanet.com for more information.

SYSTEM COMPONENTS

The patented ByoPack® Electrostatic Sprayer System was engineered with the end-user in mind. It is durable, highly
filter is the only serviceable component. If you are experiencing issues with your device, please contact ByoPlanet® support at www.byoplanet.com.

OPERATING INSTRUCTIONS

Assembly Instructions

The backpack harness should be attached to the device prior to use.  To adjust the backpack upper harness:

  1. Adjust the upper harness by loosening the tensioning straps. Then using a Phillips screwdriver, thread the screw into one of the three adjustable upper harness locations. The upper pad should be secured once the screw is firmly tightened into position.
    Note: The upper part of the harness should sit between the shoulder blades for proper fit. Taller users may need to move the position up. Shorter users may need to move the position down. DO NOT use any additionally assembly compounds such as Loctite™ or grease.

  2. To attach the lower part of the harness, use a Philips screwdriver to thread the lower attachment bolts into the lower back plate.

Unit Operation/Setup

  1. Choose the appropriate ByoPlanet®-approved product.

  2. Put on appropriate PPE. See section on PPE on page 5.

  3. Mount desired ByoPlanet®-approved product on the backpack by sliding the container into the container reservoir. Ensure that the container is positioned facing up with the opening below the dispensing tube.

  4. Unscrew the lid on the ByoPlanet®-approved product and connect the dispensing cap to the container. Be sure the cap is screwed all the way down; do not overtighten.

  5. Unwrap supplied extension cord completely and plug ByoPack® Electrostatic Sprayer System into a grounded, three-pronged outlet. See EXTENSION CORD section for extension cord specifications. NOTE: For outside or wet environment application, use a GFCI (ground fault circuit interrupter) inline adapter or outlet to help avoid risk of electrical shock. GFCI should be placed as close to outlet as possible.

  6. Put on backpack and properly secure in place using safety straps. To properly secure the backpack:

    • Remove spray wand from spray wand storage hook and place wand onto the backpack shoulder strap using the wand attachment clip.
    • Loosen the shoulder straps and the waist belt. Lift the backpack and slide arms through the straps.
    • Connect the waist strap. Tighten the waist belt and ensure the weight of the unit is concentrated on your hips rather than shoulders.
    • If needed, use the upper mounting points to adjust attachment bolt using a Phillips screwdriver to ensure the weight of the unit is concentrated on your hips.
    • Connect the sternum straps.
    • Adjust the shoulder straps so that the unit fits comfortably, and the weight is still concentrated on your hips.
    • Slide the buckle up or down the strap for best fit.
  7. Thread the extension cord through the strain relief on the waistbelt.
    NOTE: Do not tie extension cord and power cord together. Doing so will result in damage and may void your warranty.

  8. Remove wand from the wand attachment clip. With the wand firmly in hand, locate the main power switch on the sprayer wand. Press and release the main power button on wand to initiate
    power to the system. Main power button will illuminate blue.

  9. Priming the ByoPack® Electrostatic Sprayer System:
    Aim the nozzle into an inconspicuous corner, container or drain. Press and release the spray button on the wand to activate electrostatic spraying system and to spray solution. Electrostatic indicator ring on wand will illuminate blue. Spray until a steady flow of solution runs through the nozzle. Press and release the spray button on the wand to stop spraying.
    NOTE: Sprayer will automatically stay on until spray button is depressed an additional time, or the main power button is pressed.

Sprayer Operation

  1. Direct the spray wand at the desired surface.

  2. Begin to spray. With the main power button already on, press the sprayer button once to initiate spraying. Press again to stop flow of the sprayer.

  3. Follow a continuous path around the area working from high to low areas, moving the sprayer in a sweeping motion until surfaces are thoroughly wet. Optimal spray distance away from surfaces is 2–4 feet (0.6 – 1.2 meters).
    NOTE: If using the wand holster for temporary storage, turn placing the wand into the holster.

  4. After spraying, keep the area closed to the public until applicable bystander re-entry times are reached (see the product SDS for information on bystander re-entry times). If no re-entry time is indicated, keep the area closed until product contact times are reached or surfaces are visibly dry.

  5. Remove the closed sign from the door.

Changing ByoPlanet®-Approved Products

  1. Stop spraying the ByoPack® Electrostatic Sprayer System

  2. Disconnect the dispensing cap from the ByoPlanet®-approved product that is to be changed.

  3. Press the container release button and remove container from the sprayer. Cap the removed product if it is being stored.

  4. Purging the ByoPack® Electrostatic Sprayer System:
    With the main power already on, press spray button into an inconspicuous corner, container or drain. Spray the ByoPack® Electrostatic Sprayer System until no liquid comes out of
    the nozzle.

  5. Choose the appropriate ByoPlanet®-approved product.

  6. Mount desired ByoPlanet®-approved product on the backpack by sliding the container into the container reservoir. Ensure that the container is positioned with the opening facing up and the opening below the dispensing tube.

  7. Unscrew the lid on the ByoPlanet® approved product of your choice and connect the dispensing cap to the container. Be sure the cap is screwed all the way down; do not overtighten.

  8. Priming the ByoPack® Electrostatic Sprayer System: With main power already on, depress trigger into an inconspicuous corner, container or drain. Spray the ByoPack® Electrostatic Sprayer System for up to 25 seconds to
    generate a steady flow of solution.

MAINTENANCE

In order for the ByoPack® Electrostatic Sprayer System to remain functional, the equipment should be cleaned on a regular basis.
In addition to general cleaning of the unit, one user serviceable area — the air filter — must be maintained and serviced regularly.
NOTE: As the sprayer becomes dirty from typical use, a 70% isopropyl alcohol cleaner that is manually applied is recommended on outside surfaces.

Air Filter
Looking at the bottom of the backpack, locate the Replaceable Filter access panel (see SYSTEM COMPONENTS — BACKPACK ASSEMBLY). Open panel and remove filter from slot. Replace with OEM filter media, PN 600254. This filter must be replaced every three months or 300 operating hours. Operating hours are recorded on the on the Hour Meter (See SYSTEM COMPONENTS — BACKPACK ASSEMBLY). To purchase spare parts, visi t www.byoplanet.com.
NOTE: One filter is included in the device with three additional filters for replacement.

Spray Wand Assembly
The spray wand assembly IS NOT field serviceable. Any attempt to disassemble the wand or to perform field service will void the warranty and likely damage the sprayer. Do not open the unit shell, as doing so will void the warranty on the sprayer. If you are experiencing issues with your spray wand assembly, please contact Customer Support at www.byoplanet.com. To clean the spray wand assembly of excess debris, manually apply 70% isopropyl alcohol to the exterior of the wand assembly using a cloth.

Backpack Assembly
The backpack assembly has no serviceable parts inside. Do not open the housing, as doing so will void the warranty on the sprayer. If you are experiencing issues with your backpack assembly, please contact Customer Support at www.byoplanet.com. To clean the backpack of excess debris, manually applies 70% isopropyl alcohol to the exterior of the backpack using a cloth.

SPECIFICATIONS for 110V Model

Volts| ~115V
Running Amps| 3.8A
Frequency| 60Hz
Hose Length| 5 ft. (1.52 m)
Dimensions| Backpack: 21.2 in x 12 in x 6.5 in

(53.8 cm x 30.5 cm x 16.5 cm)

Weight – Empty| 12 lbs (5.4 kg)
Weight – Full| 21 lbs (9.5 kg)
Shipping Weight| 23 lbs (10.4 kg)
Flow Rate| 105-125 mL/min

SPECIFICATIONS for 230V Model

Volts| ~230V
Running Amps| 1.9A
Frequency| 50Hz
Hose Length| 5 ft. (1.52 m)
Dimensions| Backpack: 21.2 in x 12 in x 6.5 in

(53.8 cm x 30.5 cm x 16.5 cm)

Weight – Empty| 12 lbs (5.4 kg)
Weight – Full| 21 lbs (9.5 kg)
Shipping Weight| 23 lbs (10.4 kg)
Flow Rate| 105-125 mL/min

References

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