JBC ws440 High-Temperature Wire Stripper Tweezers Instruction Manual

JBC ws440 High-Temperature Wire Stripper Tweezers Instruction Manual

WS440
High-Temperature
Wire Stripper Tweezers

This manual corresponds to the following reference:

WS440-A

Packing List

The following items are included:

High-Temperature Wire Stripper
Tweezers …………………………………………. 1 unit

Screw Driver …………………………………….. 1 unit
Ref. 0023511

Metal Brush ……………………………………… 1 unit
Ref. 0022793

WS440 Sealing Plug ……………………… 2 units
Ref. OB3000 (includes 10x)

Manual ……………………………………….. 1 unit
Ref. 0023034

Features and Connections

Changing Cartridges

1. Removing
   
   Loosen the screws and remove the cartridges.

2. Inserting
   
   Insert the cartridge until the reference mark.Take the mark as reference and check that both tips match.
   Important: It is esential to insert the cartridge till the mark for a good connection.

3. Positioning
   
   Align the cartridges in working position using a flat pliers (JBC Ref. PLR-195).
   The conical cartridge aligner helps centering both cartridges and ensure a good functionality.

4. Fixing
   

Fix the cartridges in its working position. by tightening the screw.

Important: It is essential to tighten the screws for the tool to function.

Stripping a Wire

1. Align Wire
   
   Place the wire touching the strip gauge.

2. Close Cartridges
   
   Choose cartridges according to the wire diameter. Pinch the wire with the blades. The pinched area will be melted by heat.

3. Remove Wire
   

Adjustable Strip Gauge

Adjust the strip gauge according to your stripping requirements.

Cartridge Range

WS440-A is compatible with W440 Blade Cartridge Range. Find the model that best suits your soldering needs on www.jbctools.com.

If an application requires a special tip design, contact JBC by mail customtips@jbctools.com.

Sealing Plug Replacement

The Sealing Plug is meant to prevent undesirable flux vapors or particles from entering inside the tool.

Its usage is highly recommended for intensive applications when soldering is exposed to FOD environments or for applications where the soldering iron works close to vertical position.

Before replacing the seal, unplug the power supply and make sure the device is not hot.

1. Removing
   
   Enter a small shaft or screwdriver in order to gently lift and pull the sealing plug.
   Do not insert the tool more than 8 mm deep. Never use a cartridge to do this operation.

2. Mounting
   
   Note the sealing plug mounting position:
   The chamfered side has to be positioned towards the handle.

3. Inserting
   
   Gently push the sealing plug inside the handle until it is completely into the handle.
   Handle and seal edges have to be aligned.

Accessories

Flat Screw Driver*

To open or fi x the wire stripper srews use JBC Flat Screw Driver Ref. 0023511.

Cartridge Extractor Pliers*

To manipulate the cartridges use JBC Cartridge Extractor Pliers Ref. PLR195. More Information at www.jbctools.com

Removing

Remove cartriges with JBC pliers.

Inserting and Positioning

Align cartridges with JBC pliers.

Metal Brush

For cleaning the tips if unwanted material is stuck there. Metal Brush Ref. 0022793.

*Grips for WS440

**

• Not included

Easily replace the damaged grips using the fitters like shown in the pictures.

1. Inserting Fitters
   
   Insert the fitters into the new grip.

2. Placing Fitters
   
   Place the fitters inserted into the grip at the top of the tweezers.

3. Pushing Grips
   
   Push the grip with the fitters onto the tweezers.

4. Removing Tabs
   

To remove the fitters, hold the grip and pull them out. Use pliers if necessary.

Safety

Warning

• Do not touch the blade or the metal parts arround.
• Do not allow the blade be close to flammable materials.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
• This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved.
• Maintenance must not be carried out by children unless supervised. – Place the tool on the stand when is not in use.
• Turn off the power when not in use, changing parts or storing

Caution

• Do not use the Wire Stripper for other applications than wire stripping.
• Do not modify or customize the Wire Stripper.
• Do not hit the blade against workbench to eliminate stripped insulation debris. This behavior would damage the blade.
• Remove power from the tool by holding the plug, not the wires.
• Be careful with the fumes produced when stripping. We recomend to use our fume extractor.

Specifications

WS440
High-Temperature Wire Stripper Tweezers
Ref.: WS440-A – Max. Power per Cartridge: 40W
– Cable Length: 1.2 m / 47.2 in
– Dimensions / Weight: 97 x 36 x 27 mm / 0.12 kg
(L x W x H) 3.82 x 1.42 x 1.06 in / 0.26 lb

– Package Dimensions / Weight: 277 x 73 x 50 mm / 0.16 kg
(L x W x H) 10.91 x 2.87 x 1.97 lb / 0.35 lb

Complies with CE standards
ESD Safe

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

References

• JBC Soldering Stations, Irons and Rework equipment for electronics
• Warranty Extension

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