BURLEY DLite CHILD TRAILER MANUAL Instructions

CHILD TRAILER MANUAL
Encore®, D’Lite™, Solo™ & Cub®
OWNER’S INSTRUCTION & SAFETY MANUAL

Keep these instructions
Video instructions are available online at: burley.com/support/video- guides

https://www.burley.com/support/video- guides/ ALWAYS ORIGINAL. ALWAYS PRESENT. ALWAYS BURLEY.
Since 1978

Our legacy is to build the next generation of riders, adventurers & explorers because where we lead them is where their journey begins. We learn to read the road, and we find that every turn has a story. We discover that hills build more than muscle, they build character, and that the deeper we dig, the higher we can climb. We realize that every journey we take, takes us, and what we pick up along the way defines who we are. We understand that the experiences we gain and the passions we share become our legacy, so we lead by example. We raise our flag and strive to live better lives. We learn from the past and we proudly protect the future. On every road, we seek adventure and down every trail, we find our place in the world. Outside there are no walls and no limits, so we learn to reach further than we ever thought possible. From day to day and generation to generation, the journey never ends and the memories remain as the story unfolds.

Important
Before using your trailer, please familiarize yourself with this Burley manual. For questions and additional information, please contact your authorized Burley dealer or visit www.burley.com.

WARNING
Failure to comply with the instructions and warnings in this manual could result in serious injury or death.

• Recommended speed limits:
  – 15 mph (24 km/h) on smooth, straight roads
  – 5 mph (8 km/h) when turning or on uneven roads

• Children must be able to sit upright without support and have the adequate neck strength to support their heads before being carried in a trailer. Consult a pediatrician to determine if a child is of sufficient developmental age to be carried in a bicycle trailer

• The maximum age of passengers is 7 years old

• Passengers must wear a bicycle helmet that meets applicable safety standards

• Always ride with the cover down to protect children from flying debris

• When using a double trailer with one child, always seat the child in the right side position.

• Make sure children cannot put fingers, clothing, toys, or shoelaces into the wheel spokes

• Check the comfort and safety of children frequently, especially during hot or cold weather

• Never leave children unattended

• The rider of the bicycle must be at least 16 years old

• DO NOT use a car seat in a trailer

• DO NOT use with a total load that exceeds the weight limits

• DO NOT make modifications to the trailer

• DO NOT over-inflate the tires. Failure to comply with the rated tire sidewall pressure may lead to an explosion of the tire and possible injury.

It is recommended that a qualified bicycle mechanic does a safety check of the towing bicycle before attaching the trailer. Before each ride, be sure the trailer does not interfere with the braking, pedaling, or steering of the bicycle. It is recommended that a rearview mirror be used on the bike.
Always comply with local regulations when using the trailer on public roadways. Never ride a bicycle at night without adequate lighting. Obey all local legal requirements for lighting. The red reflectors that came with the trailer must remain attached and visible at all times. If you need to come to a stop for any reason, such as to check on your child, make adjustments, or address a flat tire, be sure to pull off of the road completely.
Because of the trailer’s weight, a bicycle pulling a trailer is heavier and less responsive. Avoid rocks, curbs, hard braking, and sudden swerving. Experiment with the loaded trailer in an uncongested area until you become familiar with how your bike handles towing a trailer. Avoid riding over obstacles with one wheel – as this may cause the trailer to tip over.
Use good judgment when deciding if weather, road, or traffic conditions are safe to use a Burley. Recommended temperature limits for using a Burley trailer are 20°F to 100°F (-7°C to 38°C).
Failure to comply with the instructions and safety guidelines in this manual could result in serious injury or death of the passenger or rider.

WARNING: WEIGHT DISTRIBUTION & HANDLING
Trailer weight must be properly distributed for safe handling. The downward force at the end of the tow bar, where it meets the bike, should be between 2lbs and 20 lbs. To measure this, load your trailer and place it next to the bathroom scale. Step on the scale and note your weight. While on the scale, lift up the end of the towbar 1 foot off the ground and note the weight again. The weight difference is the downwards force on the tow bar. If the weight is too low, the rear wheel of the bicycle could lose traction. If it is too high the hitch may be overloaded.
WARNING
If attaching a jogger or stroller accessory to your trailer make sure to read and follow all warnings and instructions that are included with your accessory kit.

Box Contents:

1 flag, 2 wheels, 1 tow bar, 1 parts bag, 1 trailer

• Some models may not have a cover included in the box.

Burley Trailer Guide:

1. Roll bar/handlebar lever
2. Suspension adjustment
3. Push-button release wheel
4. Flag mount
5. Wheel guard
6. Tow bar receiver
7. Cover
8. Roll bar/handlebar
9. Tow bar
10. Frame latches (undercover)
11. Brake lever

NOTE: Not all models have all features listed above.

Burley Hitch Guide:

1. Safety strap
2. Hitch
3. Flex connector
4. Retaining pin

Opening Your Trailer

1. Lift upper frame at rear (Figure 2).
2. Reach through the seat for the rear frame tube (Figure 3).
3. Squeeze frame tubes together to click securely in place (Figure 4).

Closing Your Trailer

1. Remove Wheels.
2. Undercover (Figure 4), lift left and right red latches to release frame tubes.
3. Fold flat.

Installing the Wheel Guards

1. Position the wheel guard as shown (Figure 5).
2. Slide the wheel guard into the tow bar receiver until it snaps into place (Figure 6). Lightly bend front tabs inward when inserting.
3. Repeat on another side.

Installing the Tow Bar

1. Slide the tow bar into the tow bar receivers until hole A is aligned with hole B (Figure 7). The red safety strap bracket should be flush with the front of the tow bar mount.
2. Insert the retaining pin from the top through the aligned holes (Figure 8).
3. Make sure the retaining pin has locked properly as shown (Figures 9 & 10).
4. Clip the safety strap to the D-ring on the trailer frame (Figure 11).

Adjusting the  Suspension

1. There are 5 marked adjustment set points (Figure 14). Rotate adjustment knob to set suspension. Top position for lightest loads, bottom position for heaviest loads. Trailer should be used with left and right suspension set the same.

Attaching the Wheels

1. Push the rubber button on the outside of the wheel hub (Figure 15).
2. Insert wheel axle into axle receiver, and then release the button. Pull firmly on the wheel to confirm the axle is fully engaged.

Attaching the Cover and Flag

1. Attach the cover to the trailer using provided screws (Figure 16). Slip the cover D-rings over the hooked corners of the tow bar receivers (Figure 17).
2. Slide the Flag pole into the hole on the flag holder. To release, push the button and lift the flag pole out (Figure 16).

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Hooking up Your Trailer

1. Installing the hitch to your bike: Remove quick-release or nut from the left side of the bike’s rear wheel axle. Install hitch between quick-release or nut and frame (Figure 18).
   Tighten the quick-release or nut following the manufacturer’s recommendation. The hitch can remain on the bike when the trailer is removed.

2. Hooking the tow bar to the hitch: Insert a flex connector in between the two holes on the hitch. Insert retaining pin and close retainer.
   Wrap the safety strap around the frame of the bike (twice if possible) and latch to the D-ring on the tow bar (Figure 19).

Setting the Brake and Securing Your Child

1. Setting the parking brake: Slide the lever to the right (Figure 20). To release the brake, slide the lever to the left.
2. Securing your child: Before loading or unloading your children, set the parking brake. After loading, secure and adjust the harnesses. Snap shoulder straps & waist straps into a 5-point harness buckle and adjustable straps so they are secure. Adjust the reclining seat as needed using the webbing buckles on the back of the seat (21b).
3. When using a double trailer with one child, always seat the child in the right side position (21c).

Adjusting the Roll Bar

1. Tow mode: Always rotate the roll bar forward when the trailer is in towing mode (Figure 22A).
2. Stroll / Jog mode: The roll bar* may be rotated to serve as a handlebar while the trailer is in strolling or jogging mode (Figure 22B). Pull the lever to rotate (Figure 23).

*The roll bar lever tension is optimally adjusted from the factory. If the roll bar slips when lifting up or pushing down – or if it makes excessive noise when rotating – the lever tension can be fine-tuned by releasing the lever, squeezing the outer bar mounts together, and turning the barrel nut on the side opposite the lever.

Before You Ride:

Check before each use:

1. Wheels are properly secured to the trailer
2. Tires are inflated to recommended pressure on the tire sidewall
3. The tow bar is properly secured to the trailer
4. The hitch is properly secured to the bicycle
5. Hitch and tow bar lock pin retainers are secured
6. The hitch safety strap and tow bar safety strap is properly installed
7. Load does not exceed 100 lbs (45 kg) for double child trailers or 75 lbs (34 kg) for single child trailers
8. The weight of the tow bar at hitch is greater than 2 lbs (1 kg) but does not exceed 20 lbs (9 kg) with a fully loaded trailer
9. The bicycle is in proper working order, especially the brakes and tires
10.  All passengers are wearing a helmet
11. A safety flag is in place
12. Child(ren) are properly secured with harness and lap belt
13. The cover is installed and closed Check monthly:
    – Inspect tow bar, hitch, frame tubing, flex connector, and hardware for damage
    – Check that the bolts are tight
    – Inspect tires and wheels for wear and cracks
    – Inspect wheels for trueness and cracks
    – Inspect fabric parts for rips, abrasions, and missing or damaged hardware
    Contact your authorized Burley dealer for the replacement of any damaged or worn parts.

Maximum Capacities
Single Child Trailers: 75 lb (34 kg), one child + cargo
Double Child Trailers: 100 lbs (45 kg), one or two children + cargo
Maximum seated height of child: 24.5 in (62 cm)
Always comply with local regulations for maximum trailer weight. Maximum overall weight (trailer + cargo + passengers) is 60 kg in Germany.

Maintaining Your Burley

Folding the Trailer:

• Remove passengers and cargo
• Remove the tow bar and both wheels
• Fold the roll bar flat with the top of the trailer
• Release frame latches and push the rear frame under the front frame
• Place the wheels and tow bar in the trailer
• NOTE: damage to windows can occur if The trailer is folded with wheels installed

Storage:
For longer product life, store the trailer indoors.
If the trailer is stored outdoors, protect the trailer with a Burley storage cover. The trailer should not be stored at temperatures less than -10°F (-23°C) or greater than 150°F (65°C). Tires should not be stored in contact with windows as window discoloration may result.

Fabric Care:
Hand washes fabric parts with warm water and mild soap or detergent. DO NOT use bleach or solvents. Line-dry trailer cover. Wipe dry and store out of direct sunlight in a dry, well-ventilated area. Clean windows with a damp, soft cloth.

Burley Limited Warranty:

Burley Child Trailers are warranted from the date of purchase against defects in materials and workmanship as follows: D’Lite, Cub, Solo: fabric parts for one year, frame and plastic parts for five years. Encore: fabric parts for one year, frame and plastic parts for three years.
If a defect in materials or workmanship is discovered during the Limited Warranty period, we will, at our sole option, repair or replace your product at no cost to you. This warranty is only valid in the country in which the product was purchased.
The Limited Warranty extends only to the original retail purchaser of this product and is not transferable to anyone who obtains ownership of the product from the original purchaser.
The Limited Warranty does not cover claims resulting from misuse, failure to follow the instructions, installation, improper maintenance, and use, abuse alteration, involvement in an accident, and normal wear and tear. The Limited Warranty does not cover products that are used in rental operations and Burley will not be liable for any incidental or commercial damages relating to such use.
TO THE GREATEST EXTENT PERMITTED BY LAW, THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, INCLUDING BUT NOT LIMITED TO ANY EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The duration of any implied warranties, including any implied warranty of merchantability or fitness for a particular purpose that may exist during the express warranty period, is expressly limited to the limited warranty period.
Some states and countries do not allow limitations on how long an implied limited warranty lasts; therefore, the above limitation and exclusions may not apply to you.
THE CUSTOMER’S EXCLUSIVE REMEDY FOR BREACH OF THIS LIMITED WARRANTY OR OF ANY IMPLIED WARRANTY OR OF ANY OTHER OBLIGATION ARISING BY OPERATION OF LAW OR OTHERWISE SHALL BE LIMITED AS SPECIFIED HEREIN TO REPAIR OR REPLACEMENT, AT OUR SOLE OPTION. IN ANY EVENT, RESPONSIBILITY FOR SPECIAL, INCIDENTAL, AND CONSEQUENTIAL DAMAGES IS EXPRESSLY EXCLUDED.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This Limited Warranty gives you specific legal rights, and you may have other rights that vary from state to state or country.
For warranty service or replacement part information for the USA or Canada, please contact Burley directly by calling 800-311-5294 or emailing [email protected]. For warranty service or replacement part information outside of the USA and Canada please contact the place of purchase for warranty service. Please be prepared to provide the product model, serial number, and a description of the warranty issue.
Some replacement parts may be available for purchase after this limited warranty expires.
Please visit us at www.burley.com or call us at 541-687-1644 for more information.

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BURLEY DESIGN
1500 Westec Drive
Eugene, OR 97402
P. 541.687.1644 or 800.423.8445
F. 541.687.0436
[email protected]
©2015 Burley Design LLC
“Burley” is a registered trademark of Burley Design LLC
170426 Child Trailer Manual Rev9

References

• Burley | Bike Trailers & Strollers
• Videos - Burley
• Burley Design (@burleydesign) • Instagram photos and videos
• Burley | Bike Trailers & Strollers

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