Kaishan KRSL-030A9F4S8U Rotary Screw Air Compressor Instruction Manual

Kaishan KRSL-030A9F4S8U Rotary Screw Air Compressor

INSTRUCTION MANUAL

Service Parts

The following information must be provided for ordering service parts:

1. The serial number of unit must be provided. It will be verified to ensure correct replacement parts are ordered.
2. Service parts must be ordered from closest authorized distributor.
3. Exact part number, quantity and delivery method must be provided.

All service parts must be ordered through nearest authorized distributor. Insist on genuine manufacturer parts only. Failure to do so may void product warranty.

Serial Number

The unit serial number can be found on serial number tag, which is located on the cabinet corner post of the unit. The serial number tag is shown as follows.

Fluid Specification

All KRSL Compressors must use KCA recommended fluid for maintenance.

Spare Parts

Airend and Inlet valve

Piston ring,   O-ring 69.52×2.62, O-ring 16×2, O-
ring 28×2, O-ring 126.59×3.53
2B| | 01605 09037 37| Regulator valve| 1|
2C| | 00000 07102 70| Solenoid valve| 1|
3| | 01512 06100 00| Joint| 1|
4| | 02103 00015 02| Plug| 1|
5| | 87117 01001 00| Airend discharge pipe| 1|
6| | 01610 03000 00| Check valve| 1|
7| | 01513 06100 00| Joint| 1|
8| | 87117 01002 00| Oil return pipe| 1|
9| | 02216 05016 06| Gasket| 1|
10| | 04401 08001 00| Hoop| 1|
11| | 04401 09012 00| Hoop| 5|
12| | 18404 03100 00| Plug| 1| M12X1.5
13| | 02201 01215 00| Screw washer| 1|
14| | 02901 00950 10| O ring| 1| 9.51.8
15| | 13315 06001 09| Joint| 1|
16| | 02201 00015 00| Screw washer| 1|
17| | 02901 01800 20| O ring| 1| 182.65
18| | 02901 01600 20| O ring| 1| 162.65
19| | 02907 08100 55| Flexible pipe| 1|
20| | 02907 10100 28| Flexible pipe| 1|
21| | 87117 01004 00| Stainless steel pipe| 1|
22| | 07716 10010 80| Air filter connecting elbow| 1|
23| | 01513 01221 00| Joint| 1|
24| | 01512 12210 00| Joint| 1|
25| | 87117 01003 00| Oil injection pipe| 1|
26| | 87117 01170 00| Joint| 2|
27| | 01307 12040 00| Bolt| 12| M1240
28| | 01366 12000 00| Washer| 4| 12
29| | 01365 12000 00| Washer| 12| 12
30| S01| 07702 06153 76| Air filter Assy.| 1| Filter element 56006 158376
31| | 02218 08109 90| Clamp| 1|
32| | 02201 00010 00| Screw washer| 2|
33| | 02901 01450 20| O ring| 2| 14.5*2.65

Base Mounting

Reservoir

Driving System and Electrical Motor 

Air Cooler

Fluid Piping

block, thread sleeve, valve
element, plunger, spring
23| | 87201 06004 00| Joint| 1|

*Not shown on the drawing

Air Piping

O-ring 54.5 X3.55,
check , Pressure maintaining spool, check valve core
1A*| | | MPV kit| |
2| | 98018 07003 00| Joint| 1| R2-R2
3| | 19315 07007 09| Joint| 1| G2-M64X2
4| | 02201 00050 00| Screw washer| 1|
5| | 02901 05600 30| O ring| 1| 56X3.55
6| | 02901 05150 30| O ring| 1| 51.5X3.55
7| | 92217 03300 00| Joint| 1|
8| | 01523 10130 00| Joint| 1|
9| | 87117 07002 20| Scavenging pipe| 1|
10| | 01512 06140 00| Joint| 1|
11| | 87117 07004 00| Air control pipe| 1|
12| | 82419 03200 01| Joint| 1| NPT0.25-RP0.25
13| | 87117 07005 00| Blow down pipe| 1|
14| | 87117 07001 00| Air pipe| 1| Inlet cooler
15| | 01513 10130 00| Joint| 1|
16| | 16315 07004 40| Joint| 1|
17| | 01512 06130 00| Joint| 1|
18| | 07706 00025 00| Filter| 1|
19| | 01610 01010 02| Visible check valve| 1|
20| | 01558 06000 00| Joint| 1|
21| | 01513 06130 00| Joint| 1|
22| | 87117 07002 10| Scavenging pipe| 1|

Canopy

Electrical Enclosure

NO.

|

PN

|

DESCRIPTION

|

QTY

|

REMARK

---|---|---|---|---
1| 02818 03150 10| Transformer| 1| T
2| 02820 00001 00| Fuse block| 2| FU1-FU2
3| 02820 00001 00| Fuse block| 3| FU5-FU7
4| 02819 06526 00| Miniature breaker| 1| Q1
5| 08703 00004 00| Terminal block| 30| DZ
6| 02824 00200 00| Main motor transformer| 1| CT1
7| 08703 00050 00| Terminal| 3| TC1
8| 02825 60065 01| AC contactor| 1| KM1
9| 02825 60065 01| AC contactor| 1| KM2
10| 08705 35921 11| The auxiliary contact| 1| FZ
11| 08705 35921 11| The auxiliary contact| 1| FZ
12| 02825 60050 01| AC contactor| 1| KM3
13| 08705 35921 11| The auxiliary contact| 1| FZ
14| 02808 04524 00| Power switch| 1| DR
15| 02825 60038 00| Fan motor contactor| 1| KM4
16| 02824 20040 00| Fan motor transformer| 1| CT2
17| 08703 00050 00| Terminal| 3| TC2
18| 08704 04025 00| Cable| 1.5m| BVR
19| 08704 06016 00| Cable| 2.0m| BVR
20| 02811 15191 37| Monitor| 1| XSQ
21| 02827 04844 00| Emergency button| 1| JT
22| 02827 04104 00| Emergency button seat| 1| JT
23| 02810 01097 00| Pressure sensor| 1| DP
24| 02810 01097 00| Pressure sensor| 1| SP
25| 02810 30940 00| Temperature sensor| 1| DT
26| 02810 30940 00| Temperature sensor| 1| ST
27| 02829 32020 60| Grounding copper bar| 1| JDTP
28| | Electrical control board| 1| DXB
29| 02821 10002 00| Fuse| 3| FU5-FU7
30| 02821 10004 00| Fuse| 2| FU1-FU2

Decals information is shown as following.

Decals

NOTE:
1. DECALS P/N : 142939

NOTE:

1. DECALS P/N : 142939

Standard Terms and Conditions

These terms and conditions govern the sale of Products (“Rotary Screw Air Compressors and parts”) and provisions of services by Kaishan Technologies Compressor Co. Ltd (Seller) and its authorized representative or buyer. These terms and conditions (“Agreement”) take precedence over Buyer’s supplemental or conflicting terms and conditions to which notice of objection is hereby given. Neither Seller’s commencement of performance or delivery shall be deemed or construed as acceptance of Buyer’s supplemental or conflicting terms and conditions. Kaishan Technologies Compressor’s failure to object to conflicting or additional terms will not change or add to the terms of this agreement. Buyer’s acceptance of the Products and/or Services from Seller shall be deemed to constitute acceptance of the terms and conditions contained herein.

Orders: All orders placed by Buyer are subject to acceptance by Seller. Orders may not be canceled or rescheduled without Seller’s written consent. All orders must identify the products, unit quantities, part numbers, applicable prices and requested delivery dates of the Products being purchased. Seller may at its sole discretion allocate Product among its Buyer. Seller may designate certain Products and Services as non-cancelable, non- returnable and the sale of such Products shall be subject to the special terms and conditions contained in Seller’s Customer Acknowledgement or Non- Returnable Product Form, which shall prevail and supersede any inconsistent terms and conditions contained herein or elsewhere.
Prices: The prices of the Products are those prices specified on the front of the invoice or contained within an agreed written contract. Price quotations shall automatically expire in thirty (30) days from the date issued, or as otherwise stated in the quotation.

Taxes: Unless otherwise agreed to in writing by Seller, all prices quoted are exclusive of transportation and insurance costs, duties, and all taxes including federal, state and local sales, excise and value added, goods and services taxes, and any other taxes. Buyer agrees to indemnify and hold Seller harmless for any liability for tax in connection with the sale, as well as the collection or withholding thereof, including penalties and interest thereon. When applicable, transportation and taxes shall appear as separate items on Seller’s invoice. Payment: Payment may be made by check, money order, credit card, or wire transfer (all fees are borne by the Buyer). Where Seller has extended credit to Buyer, terms of payment shall be net thirty (30) days from date of invoice, without offset or deduction. On any past due invoice, Seller may impose a monthly interest rate. If Buyer fails to make the required payments the Seller will impose the interest rate each month. If Buyer fails to make each payment when it is due, Seller reserves the right to withdraw credit and thereby suspend or cancel performance under any or all purchase orders or agreements in which Seller has extended credit to Buyer. In the event of default by Buyer, Seller shall be entitled to costs, fees, and expenses including but not limited to recovery of attorney fees, court costs and fees, and collections costs.

Standard Terms and Conditions

Delivery and Title: The locations of shipment delivery will be made according to the Seller and Buyer agreement. Title and risk of loss pass to the Buyer upon delivery of the Product to the carrier. Seller’s delivery dates are estimates only and Seller is not liable for delays in delivery or for failure to perform due to causes beyond the reasonable control of the Seller, nor shall the carrier be deemed an agent of the Seller. A delayed delivery of any part of an Order does not entitle Buyer to cancel other deliveries. Kaishan Technologies Compressor will comply with various federal, state and local laws and regulation concerning occupational health, safety and environment concerns. Buyer has full responsibility to comply with those laws and regulations during the installation and operation of the equipment.

Acceptance / Returns: Shipments will be deemed to have been accepted by Buyer upon delivery of the said shipments to Buyer unless rejected upon receipt. Buyer shall perform all inspections and tests. Buyer deems necessary as promptly as possible but in no event later than 7 days after receipt of Products, at which time Buyer will be deemed to have irrevocably accepted the Products. Any discrepancy in shipment quantity must be reported within 7 days after receipt of Products. Buyer may not return Products without a Return Material Authorization (“RMA”) number. RMA’s valid for 30 days from the date issued.

Standard Warranty: Buyer will honor Product warranties and indemnities authorized by the manufacturer, including any transferable. 90 days warranty is given for service parts from receipt date. Seller warrants to Buyer that Products purchased hereunder will conform to the applicable manufacturer’s specifications for such products and that any value-added work performed by Seller on such Products will conform to applicable Buyer’s specifications. If Seller breaches this warranty, Buyer’s remedy is limited to (at Seller’s election) (1) refund of Buyer’s purchase price for such Product (without interest), (2) repair of such Products, or (3) replacement of such Products provided that such Products must be returned to Seller, along with acceptable evidence of purchase within 13 days from date of delivery, transportation charges prepaid. No warranty will apply if the Product has been subject to misuse, neglect, accident or modification.

Limitation of Liabilities: Buyer shall not be entitled to, and Seller shall not be liable for, loss of profit or revenue, promotional or manufacturing expenses, overheads expenses, business interruption cost, loss of data, removal or reinstallation costs, injury to reputation of buyer, punitive damages, loss of contractor orders or any indirect, special, incidental or consequential damages of any nature. Buyer’s recovery from seller for any claim shall not exceed the purchase price paid for the affected products irrespective of the nature of the claim whether in contract, tort, warranty, or otherwise. Buyer will indemnify, defend and hold seller harmless from any claims based on (a) Seller’s compliance with buyer’s designs, specifications, or instructions, (b) Modification of any products by anyone other than Seller, or (c) use in combination with other products not supplied by seller.

Use of Products: Unless otherwise specified. Products sold by Seller are not designed, intended or authorized for use in life support, life sustaining, nuclear, or other applications in which the failure of such Products could reasonably be expected to result in personal injury, loss of life or catastrophic property damage. If buyer uses or sales the Products for use in any such applications: (1) Buyer acknowledges that such use or sale is at Buyer’s sole risk; (2) Buyer agrees that Seller and the manufacturer of the Products are not liable, in whole or in part, for any claim or damage arising from such use; and (3) Buyer agrees to indemnify, defend and hold Seller and the manufacturer of the Products harmless from and against any and all claims, damages, losses, costs, expenses and liabilities arising out of or in connection with such use or sale.

Force Majeure: Seller is not liable for failure to fulfill its obligations for any accepted Order or for delays in delivery due to causes beyond Seller’s reasonable control including, but not limited to, acts of God, natural or artificial disaster, riot, war, strike, delay by carrier, shortage of Product, acts or omissions of other parties, acts or omissions of civil or military authority, Government priorities, changes in law, material shortages, fire, strikes, floods, epidemics, quarantine restrictions, acts of terrorism, delays in transportation or inability to obtain labor, materials or products through its regular sources, which shall be considered as an event of force majeure excusing Seller from performance and barring remedies for non-performance. In an event of force majeure condition, the Seller’s time for performance shall be extended for a period equal to the time lost as a consequence of the force majeure condition without subjecting Seller to any liability or penalty. Seller may, at its option, cancel the remaining performance, without any liability or penalty, by giving notice of such cancellation to the Buyer.

General: (a) Seller will comply with state law for any dispute from buyer. (b) Buyer may not assign this Agreement without the prior written consent of Seller. Seller or its affiliates may perform the obligations under this Agreement. This Agreement is binding on successor and assigns, (c) Products, including software or other intellectual property, are subject to any applicable rights of third parties, such as patents, copyrights and/or user licenses.

Appendix
(If your machine is standard, this page is blank.)

Specifications

• Brand: Kaishan Technologies
• Model: Rotary Screw Air Compressor KRSL 30HP
• Parts Manual PN: 97002023000136
• Release Date: July, 2023
• Version: C
• Pressure: 45PSI
• Voltage: 208V/230V/460V
• Frequency: 60HZ
• Certifications: FS/ASME/UL

Kaishan Compressor, LLC.,
Add.: 15445 Industrial Park Dr. Loxley, AL , Post code: 36551 Office number: +1 251-202-0577
www.KaishanUSA.com

Frequently Asked Questions (FAQ)

Q: Where can I find the serial number of my unit?

A: The serial number can be found on the serial number tag located on the cabinet corner post of the unit.

Q: Can I use non-manufacturer spare parts for maintenance?

A: It is recommended to use genuine manufacturer spare parts to avoid voiding the product warranty.

References

• Kaishan USA: Industrial Air Compressors

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