Kaishan KRSL-060A9F4S8U Rotary Screw Air Compressor Instruction Manual

June 7, 2024
Kaishan

Kaishan KRSL-060A9F4S8U Rotary Screw Air Compressor

Product Information

  • Specifications:
    • Model: KRSL 60HP
    • Part Number: 97002023000124
    • Release Date: June, 2023
    • Version: F
    • Pressure: 45 PSI
    • Voltage: 208V/230V/460V
    • Frequency: 60Hz
    • Standards: FS/ASME/UL
  • Fluid Specification:
    • All KRSL Compressors must use KCA-recommended fluid for maintenance.
  • Airend and Inlet Valve Parts:
    • Airend: Part Number 1790101
    • Inlet Valve: Part Number 01608 12002 00
  • Base Mounting Parts:
    • Absorber: Part Number 02905 00001 00
    • Bolt: Part Number 01307 12030 00
  • Product Usage Instructions:
    • Serial Number Location: The serial number can be found on the serial number tag located on the cabinet corner post of the unit.
    • Ordering Service Parts: Provide the serial number when ordering service parts from the closest authorized distributor. Ensure to order genuine manufacturer parts only to avoid voiding the product warranty.
    • Maintenance: Use KCA-recommended fluid for maintenance of the compressor.

FAQs

  • Q: Where can I find the serial number of the unit?
    • A: The serial number is located on the serial number tag on the cabinet corner post of the unit.

Service Parts

The following information must be provided for ordering service parts:

  1. The serial number of the unit must be provided. It will be verified to ensure correct replacement parts are ordered.
  2. Service parts must be ordered from the closest authorized distributor.
  3. Exact part number, quantity and delivery method must be provided.

All service parts must be ordered through the nearest authorized distributor. Insist on genuine manufacturer parts only. Failure to do so may void the product warranty.

Serial Number

The unit serial number can be found on the serial number tag, which is located on the cabinet corner post of the unit. The serial number tag is shown as follows.

Fluid Specification

  • All KRSL Compressors must use KCA-recommended fluid for maintenance.

Spare Parts

Recommended spare parts are shown as follows:

ITEM     No.| QTY| PART NUMBER| DESCRIPTION|  |
---|---|---|---|---|---
1| 1| 537702 321810| Air filter element|  |
1| 537702 321820| Air filter safety element|  |
2| 1| 537705 331800| Oil filter|  |
3| 1| 55300 355500| Fluid/air separator element|  |
 |  |  |  |  |

Airend and Inlet valve

NO. VERSION PN DESCRIPTION QTY REMARK
1   1790101 Airend 1
2   01608 12002 00 Inlet valve 1
2A*   04002 00120 05 Inlet valve, Blowdown Assy. 1
2B*   02001 01200 01 Inlet valve, air cylinder 1
3 S01 91117 01001 03 Flange 1
4   537702 321800-2 Air filter shell 1
5   537702 21800 01 Air filter support 2
6   02809 00102 00 Air filter indicator 1
7   537702 321810 Air filter element 1
8   537702 321820 Air filter safety element 1
9 S01 91117 03001 03 Airend discharge pipe 1
10 S01 02907 16150 30 Flexible pipe 1
11 S01 91117 01004 03 Stainless steel pipe 1
12   02910 16015 80 Flexible pipe elbow 1
13   15435 06200 02 Joint 1
14   02201 00020 00 Screw washer 2
15   02901 02360 20 O ring 2 23.6X2.65
16   01504 02200 00 Nut 2 G22
17   01514 02200 00 Cutting sleeve 2 22
18   16403 06005 00 Joint 1
19 S01 91117 01100 03 Oil injection pipe 1
20   01512 06100 00 Joint 2
21 S01 91117 01002 03 Oil return pipe 1
22   02103 00025 02 Plug 1
23   18404 03100 00 Plug 1 M12X1.5
24   02201 01215 00 Screw washer 1
25   02901 00950 10 O ring 1 9.5X1.8
26   01365 16000 00 Washer 32 16
27   01344 16035 00 Screw 8 M16×35
28   01322 16000 00 Nut 16 M16
29   01391 16050 00 Stud 8 M16×50
30   01307 16060 00 Bolt 8 M16×60
31   04401 15517 80 Hoop 5
32   04401 13015 00 Hoop 1
33 S02 02214 21029 50 Gasket 1
34   02216 10016 00 Gasket 1
35   02216 16220 86 Gasket 1
36   02907 13150 48 Flexible pipe 1
37   01610 03000 00 Check valve 1
38   01306 16065 00 Bolt 8 M16×65

Base Mounting

NO. VERSION PN DESCRIPTION QTY REMARK
1   02905 00001 00 Absorber 6
2   01307 12030 00 Bolt 8 M12×30
3   01307 12025 00 Bolt 8 M12×25
4   01365 12000 00 Washer 16 12
5   01365 20000 00 Washer 4 20
6   13031 02001 00 Bolt 4
7   01322 20000 00 Nut 4 M20
8   17330 00005 00 Fixing plate, shipping 1
9 S01 91117 02010 03 Base 1
10 S01 91117 02002 03 Motor support 1

Reservoir

NO. VERSION PN DESCRIPTION QTY REMARK
1 S01 91117 03010 03 Air/oil separator tank 1
2   19315 03001 21 Corrugated pipe 1
3   55300 355500 Air/oil separator element 1
4   02216 30355 01 Gasket 2
5   01365 20000 00 Washer 20 20
6   01307 20065 00 Bolt 16 M20×65
7   01613 01500 00 Ball valve 1 DN15
8   13340 03003 00 Plug 1
9   02201 03320 00 Screw washer 1
10   02901 03350 30 O ring 1 33.5X3.55
11   13315 03002 00 Sight glass 1
12   02901 01060 10 O ring 4 10.6X1.8
13   13315 03001 00 Hollow bolt 2 M10X40
14   02216 08016 00 Gasket 2
15   01365 16000 00 Washer 16 16
16   01306 16065 00 Bolt 16 M16×65
17   01322 16000 00 Nut 16 M16
18   13340 03004 00 Joint 1
19   01543 21012 00 Joint 1
20   02917 12500 00 Nylon pipe 1
21   01307 20040 00 Bolt 4 M20×40
22 S03 22453 03010 74 Lid 1
23   11476 07003 00 Tee joint 1 1/4
24   18031 07110 00 Joint 1
25   02801 06301 00 Pressure gauge 1
26   01513 06130 00 Joint 2
27   91117 03005 03 Connecting pipe 1
28   90217 03100 00 Pressure gauge connecting seat 1

Driving System

Driving System and Electrical Motor

NO. VERSION PN DESCRIPTION QTY REMARK
1   01347 10010 00 Set screw 2 M10X10
2   01322 18000 00 Nut 12 M18
3   01365 18000 00 Washer 12 18
4   01905 06506 00 Half Coupling 2
5   01908 06500 00 Elastomer 1
6   01306 18070 00 Bolt 8 M18×70
7   01365 08000 00 Washer 8 8
8   01307 08016 00 Bolt 8 M8×16
9   01307 18060 00 Bolt 4 M18×60
10   01914 17026 03 Motor adaptor 1
11   64037 37643 29 Motor 1
12   01914 17026 03 Coupling guard 2

Air Cooler

NO. VERSION PN DESCRIPTION QTY REMARK
1   91117 05007 03 Air discharge pipe 1
2   01307 12040 00 Bolt 1 M12×40
3   01365 12000 00 Washer 1 12
4   02217 06504 13 Gasket 1
5   91117 05012 03 Aftercooler 1
6   01365 16000 00 Washer 12 16
7   01307 16050 00 Bolt 4 M16×50
8   01322 16000 00 Nut 8 M16
9   01612 06502 02 MPV 1

9A*

|  |

04006 06502 02

|

MPV kit

|

1

| Check valve element, non-return spring, O-ring

69.44 X3.53, Pressure

maintaining spool, O-ring 104.37X3.53, Spring seat

10|  | 02216 06516 06| Gasket| 1|
11|  | 01306 16070 00| Bolt| 8| M16×70
12|  | 21315 05003 00| Gasket| 1|
13|  | 91031 05006 01| Seal cover| 2|
14|  | 91117 05003 03| Air discharge pipe| 1|
15|  | 91117 05001 03| Cooler support| 1|
16|  | 01365 10000 00| Washer| 18| 10
17|  | 01307 10020 00| Bolt| 18| M10×20
18|  | 66115 37651 25| Motor| 1| 1.5KW,208-230,

460V,60HZ,IE3

19|  | 01307 14035 00| Bolt| 4| M14×35
20|  | 01322 14000 00| Nut| 4| M14
21|  | 01365 14000 00| Washer| 4| 14
22|  | 07262 50028 10| Impeller| 1|
23|  | 91217 05003 00| Fan motor fixing plate| 1|
24|  | 07262 50000 20| Collector| 1|
25|  | 91117 05002 03| Centrifugal fan support| 1|
26|  | 01307 06012 00| Bolt| 12| M6×12
27|  | 01365 06000 00| Washer| 12| 6
28|  | 01543 21012 00| Joint| 1|
29|  | 01613 01500 00| Ball valve| 1| DN15
30|  | 13340 03004 00| Joint| 1|
31|  | 91217 05011 03| Oil cooler| 1|

Fluid Piping

NO. VERSION PN DESCRIPTION QTY REMARK
1   02201 00025 00 Screw washer 1
2   02901 03000 30 O ring 1 30X3.55
3   18449 06006 00 Adjustable elbow 1
4   91117 06009 03 Inlet and pipe 1
5   91117 06002 03 Oil pipe 1 Tank to thermal valve
6 S01 91117 06005 03 Oil pipe support 1
7   02901 03870 30 O ring 1 38.7X3.55
8   02901 91600 30 O ring 6 3-916
9   537705 331800 Oil filter 1
10   02809 02000 00 Oil filter indicator 1
11   01307 10025 00 Bolt 2 M10×25
12   01365 10000 00 Washer 4 10
13   02901 02580 30 O ring 9 25.8X3.55
14   01365 08000 00 Washer 4 8
15   01307 08020 00 Bolt 4 M8×20
16   98018 07011 06 Joint 1
17   01313 03300 00 U bolt 1 33
18   01613 00600 99 Sample valve 1
19   01511 06100 00 Joint 1
20   91217 06007 00 Drain pipe 1
21   01322 10000 00 Nut 2 M10
22   98018 06006 00 Joint 1
23   02201 00032 00 Screw washer 1
24   90001 06003 00 Joint 5
25 S01 91117 06008 03 Oil pipe 1 Outlet thermal valve
26 S01 91117 06003 03 Oil pipe 1 Thermal valve to oil cooler
27 S01 91117 06004 03 Oil pipe 1 Oil cooler to thermal valve
28   90217 06100 00 Adjustable elbow 1 1.3125-12UN-M39X2
29   01611 02516 03 Thermal valve 1

29A*

|  |

04004 02516 00

|

Thermal valve kit

|

1

| Spring, Plunger, Thermal element, Thread sleeve, Block, Oring 30×2.65, check

ring

Air Piping

NO. VERSION PN DESCRIPTION QTY REMARK
1   16315 07004 40 Joint 1
2   01512 06130 00 Joint 1
3 S01 91117 07003 03 Air control pipe 1
4 S01 16104 07004 02 Scavenging pipe 1
5   01558 06000 00 Joint 1
6 S01 91117 07001 03 Scavenging pipe 1
7   14435 03300 09 Joint 1
8 S01 91117 07002 03 Air control pipe 1
9 S01 20117 07100 00 Mounting plate 1
10   16315 07005 00 Connecting seat 1
11   98018 07011 00 Joint 2
12   01604 00001 00 Reverse proportion valve 1
13   01517 06130 00 Joint 1
14   01603 31015 00 Solenoid valve 1 12bar,1.5
15   01511 06100 00 Joint 2
16   16315 07004 70 Joint 1
17   01513 10130 00 Joint 2
18   01517 06100 00 Joint 1
19   91117 07004 03 Air control pipe 1
20   91117 07005 03 Air control pipe 1
21   01513 06130 00 Joint 2
22   01610 01010 01 Visible check valve 1
23   02103 00008 02 Plug 1

Canopy

NO. VERSION PN DESCRIPTION QTY REMARK
1 S01 91117 08340 03 Door 1
2 S01 91117 08160 03 Beam 1
3 S01 91117 08330 03 Door 1
4 S01 91117 08006 03 Beam 1
5 S01 91117 08007 03 Beam 1
6 S01 91031 08440 01 Support 2
7 S01 91031 08002 01 Support 1
8 S01 91117 08140 03 Beam 1
9 S01 91031 08004 01 Support 1
10 S01 91117 08260 03 Top cover 1
11 S01 91117 08250 03 Top cover 1
12 S01 91117 08280 03 Cooler seal plate 1
13 S01 91117 08270 03 Mesh plate 1
14 S01 91117 08130 02 Door 1
15   02702 84301 00 Lock 12
16   02702 84301 00 Lock 2
17 S01 91117 08130 01 Door 1
18 S01 91117 08350 03 Support 1
19 S01 91117 08380 03 Door 1
20   02702 71111 03 Lock 2
21 S01 91031 08230 00 Door 1
22 S01 91117 08360 03 Beam 1
23 S01 91117 08390 03 Support 1
24 S01 91031 08420 01 Support 1
25 S01 91117 08200 03 Air box 1
26 S01 91117 08400 03 Motor air inlet port 1
27   02701 20601 00 Hinge 26
28 S01 91117 08001 03 Support 1
29 S01 91117 08170 03 Beam 1
30 S01 91117 08310 03 Beam 1
31 S01 91117 08005 03 Beam 1
32   02702 22200 00 Hinge 2
33 S01 87031 08410 01 Door 1
34   01561 00065 00 Discharge seal plate 1
35 S01 91117 08190 03 Door 1
36 S01 91117 08320 03 Electrical box 1
37 S01 91117 08300 03 Air inlet mesh plate 1
38 S01 91117 08290 03 Support 1
39 S01 91117 08220 03 Door 1
40 S01 91117 08230 01 Door 2

Electrical Enclosure

NO. PN DESCRIPTION QTY REMARK
1 02818 03150 10 Transformer 1 T
2 02820 00001 00 Fuse block 2 FU1-FU2
3 02820 00001 00 Fuse block 3 FU5-FU7
4 02819 06526 00 Miniature breaker 1 Q1
5 02808 04524 00 Switching power supply 1 DR
6 08703 00004 00 Terminal block 30 DZ
7 02824 00200 00 Main motor current transformer 1 CT1
8 08703 00095 00 Terminal 3 TC1
9 02825 60095 01 AC contactor 1 KM1
10 02825 60095 01 AC contactor 1 KM2
11 08705 35921 11 Auxiliary contact 1 FZ
12 08705 35921 11 Auxiliary contact 1 FZ
13 02825 60065 01 AC contactor 1 KM3
14 08705 35921 11 Auxiliary contact 1 FZ
15 08703 00050 00 Terminal 3 TC2
16 02825 60038 00 Fan motor contactor 1 KM4
17 02824 20040 00 Fan motor current transformer 1 CT2
18 08704 01050 00 Cable 1.5m BVR
19 08705 02035 00 Cable 2.0m BVR
20 02811 15192 37 Controller 1 XSQ
21 02827 04844 00 Emergency button 1 JT
22 02827 04104 00 Emergency button seat 1 JT
23 02810 01097 00 Pressure sensor 1 DP
24 02810 01097 00 Pressure sensor 1 SP
25 02810 30940 00 Temperature sensor 1 DT
26 02810 30940 00 Temperature sensor 1 ST
27 02829 32020 60 Grounding copper bar 1 JDTP
28   Electrical control board 1 DKB
*29 02821 10002 00 Fuse 3 FU5-FU7
*30 02821 10004 00 Fuse 2 FU1-FU2

Note: Items are not shown on the drawing.

Decals

Decal information is shown as follows.

NOTE:

  • DECALS P/N: 142939

Standard Terms and Conditions

These terms and conditions govern the sale of Products (“Rotary Screw Air Compressors and parts”) and provisions of services by Kaishan Technologies Compressor Co. Ltd (Seller) and its authorized representative or buyer. These terms and conditions (“Agreement”) take precedence over the Buyer’s supplemental or conflicting terms and conditions to which notice of objection is hereby given. Neither Seller’s commencement of performance or delivery shall be deemed or construed as acceptance of Buyer’s supplemental or conflicting terms and conditions. Kaishan Technologies Compressor’s failure to object to conflicting or additional terms will not change or add to the terms of this agreement. Buyer’s acceptance of the Products and/or Services from Seller shall be deemed to constitute acceptance of the terms and conditions contained herein.

  • Orders: All orders placed by Buyer are subject to acceptance by Seller. Orders may not be cancelled or rescheduled without Seller’s written consent. All orders must identify the products, unit quantities, part numbers, applicable prices and requested delivery dates of the Products being purchased. Seller may at its sole discretion allocate Product among its Buyer. Seller may designate certain Products and Services as non-cancelable, non-returnable and the sale of such Products shall be subject to the special terms and conditions contained in Seller’s Customer Acknowledgement or Non-Returnable Product Form, which shall prevail and supersede any inconsistent terms and conditions contained herein or elsewhere.

  • Prices: The prices of the Products are those prices specified on the front of the invoice or contained within an agreed written contract. Price quotations shall automatically expire in thirty (30) days from the date issued, or as otherwise stated in the quotation.
    Taxes: Unless otherwise agreed to in writing by Seller, all prices quoted are exclusive of transportation and insurance costs, duties, and all taxes including federal, state and local sales, excise and value-added, goods and services taxes, and any other taxes. Buyer agrees to indemnify and hold Seller harmless for any liability for tax in connection with the sale, as well as the collection or withholding thereof, including penalties and interest thereon. When applicable, transportation and taxes shall appear as separate items on Seller’s invoice.

  • Payment: Payment may be made by check, money order, credit card, or wire transfer (all fees are borne by the Buyer). Where Seller has extended credit to Buyer, terms of payment shall be net thirty (30) days from the date of invoice, without offset or deduction. On any past-due invoice, Seller may impose a monthly interest rate. If Buyer fails to make the required payments the Seller will impose the interest rate each month. If Buyer fails to make each payment when it is due, Seller reserves the right to withdraw credit and thereby suspend or cancel performance under any or all purchase orders or agreements in which Seller has extended credit to Buyer. In the event of default by Buyer, Seller shall be entitled to costs, fees, and expenses including but not limited to recovery of attorney fees, court costs and fees, and collections costs.

  • Delivery and Title: The locations of shipment delivery will be made according to the Seller and Buyer agreement. Title and risk of loss pass to the Buyer upon delivery of the Product to the carrier. Seller’s delivery dates are estimates only and Seller is not liable for delivery delays or for failure to perform due to causes beyond the reasonable control of the Seller, nor shall the carrier be deemed an agent of the Seller. Delayed delivery of any part of an Order does not entitle Buyer to cancel other deliveries. Kaishan Technologies Compressor will comply with various federal, state and local laws and regulations concerning occupational health, safety and environmental concerns. Buyer has full responsibility to comply with those laws and regulations during the installation and operation of the equipment.

  • Acceptance / Returns: Shipments will be deemed to have been accepted by Buyer upon delivery of the said shipments to Buyer unless rejected upon receipt. Buyer shall perform all inspections and tests. Buyer deems necessary as promptly as possible but in no event later than 7 days after receipt of Products, at which time Buyer will be deemed to have irrevocably accepted the Products. Any discrepancy in shipment quantity must be reported within 7 days after receipt of Products. Buyer may not return Products without a Return Material Authorization (“RMA”) number. RMA’s valid for 30 days from the date issued.

  • Standard Warranty: Buyer will honor Product warranties and indemnities authorized by the manufacturer, including any transferable. 90 days warranty is given for service parts from receipt date. Seller warrants to Buyer that Products purchased hereunder will conform to the applicable manufacturer’s specifications for such products and that any value-added work performed by Seller on such Products will conform to applicable Buyer’s specifications. If Seller breaches this warranty, Buyer’s remedy is limited to (at Seller’s election) (1) refund of Buyer’s purchase price for such Product (without interest), (2) repair of such Products, or (3) replacement of such Products provided that such Products must be returned to Seller, along with acceptable evidence of purchase within 13 days from date of delivery, transportation charges prepaid. No warranty will apply if the Product has been subject to misuse, neglect, accident or modification.

  • Limitation of Liabilities: Buyer shall not be entitled to, and Seller shall not be liable for, loss of profit or revenue, promotional or manufacturing expenses, overheads expenses, business interruption cost, loss of data, removal or reinstallation costs, injury to the reputation of buyer, punitive damages, loss of contractor orders or any indirect, special, incidental or consequential damages of any nature. Buyer’s recovery from the seller for any claim shall not exceed the purchase price paid for the affected products irrespective of the nature of the claim whether in contract, tort, warranty, or otherwise. Buyer will indemnify, defend and hold seller harmless from any claims based on (a) Seller’s compliance with buyer’s designs, specifications, or instructions, (b) Modification of any products by anyone other than Seller, or (c) use in combination with other products not supplied by the seller.

  • Use of Products: Unless otherwise specified. Products sold by Seller are not designed, intended or authorized for use in life support, life-sustaining, nuclear, or other applications in which the failure of such Products could reasonably be expected to result in personal injury, loss of life or catastrophic property damage. If buyer uses or sales the Products for use in any such applications: (1) the Buyer acknowledges that such use or sale is at Buyer’s sole risk; (2) Buyer agrees that Seller and the manufacturer of the Products are not liable, in whole or in part, for any claim or damage arising from such use; and (3) Buyer agrees to indemnify, defend and hold Seller and the manufacturer of the Products harmless from and against any claims, damages, losses, costs, expenses and liabilities arising out of or in connection with such use or sale.

  • Force Majeure: Seller is not liable for failure to fulfil its obligations for any accepted Order or for delays in delivery due to causes beyond Seller’s reasonable control including, but not limited to, acts of God, natural or artificial disaster, riot, war, strike, delay by carrier, shortage of Product, acts or omissions of other parties, acts or omissions of civil or military authority, Government priorities, changes in law, material shortages, fire, strikes, floods, epidemics, quarantine restrictions, acts of terrorism, delays in transportation or inability to obtain labor, materials or products through its regular sources, which shall be considered as an event of force majeure excusing Seller from performance and barring remedies for non-performance. In the event of force majeure condition, the Seller’s time for performance shall be extended for a period equal to the time lost as a consequence of the force majeure condition without subjecting Seller to any liability or penalty. Seller may, at its option, cancel the remaining performance, without any liability or penalty, by giving notice of such cancellation to the Buyer.

  • General: (a) Seller will comply with state law for any dispute from the buyer. (b) Buyer may not assign this Agreement without the prior written consent of Seller. Seller or its affiliates may perform the obligations under this Agreement. This Agreement is binding on successor and assigns, (c) Products, including software or other intellectual property, are subject to any applicable rights of third parties, such as patents, copyrights and/or user licenses.

  • Appendix (If your machine is standard, this page is blank.)

Contact Information

  • Kaishan Compressor, LLC.,
  • Add.: 15445 Industrial Park Dr. Loxley, AL,
  • Postcode: 36551
  • Office number: +1 251-202-0577
  • www.KaishanUSA.com.
  • PN: 97002023000124
  • Release in June, 2023 Version: F (45PSI/208V/230V/460V/60HZ/FS/ASME/UL)

References

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