Kaishan KRSL-200A9F4S8U Rotary Screw Air Compressor Instruction Manual

Kaishan KRSL-200A9F4S8U Rotary Screw Air Compressor

Specifications

• Model: KRSL 200HP
• Part Number: 97002023000116
• Release Date: June, 2023
• Version: B
• Pressure: 45 PSI
• Voltage: 208V/230V/460V
• Frequency: 60Hz
• Standards: FS/ASME/UL

Product Information

Fluid Specification

All KRSL Compressors must use KCA-recommended fluid for maintenance.

Spare Parts

Fluid/air
separator secondary element

Airend and Inlet Valve

• A list of Airend and Inlet valve parts is provided in the manual for reference.

Base Mounting

• A list of Base Mounting parts is provided in the manual for reference.

Product Usage Instructions

Finding Serial Number

• The unit serial number can be found on a tag located on the cabinet corner post of the unit.

Ordering Service Parts

1. Provide the serial number of the unit when ordering service parts.
2. Order service parts from the closest authorized distributor.
3. Provide the exact part number, quantity, and delivery method when ordering.
4. Ensure to order genuine manufacturer parts to avoid voiding the product warranty.

FAQ

Q: Where can I find the serial number of the unit?

A: The serial number can be found on a tag located on the cabinet corner post of the unit.

Q: Can I use any fluid for maintenance in KRSL compressors?

A: No, all KRSL compressors must use the KCA-recommended fluid for maintenance.

Q: How should I order service parts?

A: When ordering service parts, provide the serial number of the unit, order from the closest authorized distributor, provide exact part numbers, quantities, and delivery methods, and insist on genuine manufacturer parts to avoid warranty issues.

Service Parts

The following information must be provided for ordering service parts:

1. The serial number of a unit must be provided. It will be verified to ensure correct replacement parts are ordered.
2. Service parts must be ordered from the closest authorized distributor.
3. Exact part number, quantity and delivery method must be provided.

All service parts must be ordered through the nearest authorized distributor. Insist on genuine manufacturer parts only. Failure to do so may void the product warranty.

Serial Number

The unit serial number can be found on the serial number tag, which is located on the cabinet corner post of the unit. The serial number tag is shown as follows.

Fluid Specification

All KRSL Compressors must use KCA-recommended fluid for maintenance.

Spare Parts

Recommended spare parts are shown as follows:

Airend and Inlet valve

1

| Solenoid valve, blowdown valve, gasket
25B|  | 2110101003| Air cylinder| 1|
26|  | 01344 16045 00| Stud| 1| M16×45
27|  | 02218 23026 50| Clamp| 1|
28|  | 04401 23531 10| Hoop| 6|
29|  | 02907 27270 59| Flexible pipe| 1|
30|  | 537702 325700| Air filter| 1| Filter       Element 07703 03257 10
31|  | 02910 26525 80| Flexible pipe elbow| 2|
32| S01| 95317 01005 00| Inlet rigid pipe| 1| 261×1522
33|  | 01610 03000 00| Check valve| 1|
34|  | 01512 06100 00| Joint| 2|
35|  | 95317 01002 00| Oil return pipe| 1|
36|  | 02901 01400 10| O ring| 1| 14X1.8
37|  | 02201 01615 02| Screw washer| 1|
38|  | 26415 06091 00| Joint| 1| M161.5-M12*1.5

Base Mounting

Reservoir

spring, support ring (2), ring 113.67×5.33

(2), ring 132.94×3.53

(2), check spring, check valve element

11| S01| 01512 06100 00| Joint| 2|
12| S01| 01513 06100 00| Joint| 2|
13|  | 01616 16413 70| Pressure regulating valve| 1|
14|  | 28117 12510 00| Air control pipe| 1|
15|  | 28117 12511 00| Air control pipe| 1|
16| S01| 13340 03003 00| Plug| 1|
17| S01| 02201 03320 00| Screw washer| 1|
18| S01| 02901 03350 30| O ring| 1| 33.53.55
19| S01| 01601 65060 00| Safety valve| 1|
20| S01| 02102 00020 00| Sight glass| 2|
21|  | 07704 31280 04| Air/oil separator secondary element| 1|
22|  | 821141 103030| Bolt| 1|
23| S01| 13340 03004 00| Joint| 1|
24|  | 02917 12500 00| Nylon pipe| 1|
25|  | 01543 21012 00| Joint| 1|
26| S02| 01613 01500 00| Ball valve| 1|
27| S01| 01307 20065 00| Bolt| 1| M2065
28| S01| 01365 20000 00| Washer| 3| 20
29| S01| 01306 20080 00| Bolt| 1| M2080
30| S01| 01322 20000 00| Nut| 1| M20
31| S01| 01365 16000 00| Washer| 3| 16
32|  | 22104 05100 00| Gasket| 1|
33| S01| 01307 20040 00| Bolt| 1| M2040
34| S01| 01306 16065 00| Bolt| 3| M16*65
35| S01| 01322 16000 00| Nut| 2| M16
36| S01| 01513 06130 00| Joint| 1|
37| S01| 02801 06301 00| Pressure gauge| 1|
38| S01| 11476 07003 00| Tee joint| 1| 1/4
---|---|---|---|---|---
39| S01| 90217 03100 00| Pressure gauge connecting seat| 1|
40| S01| 98018 07011 00| Joint| 1|
41|  | 23117 03004 05| Connecting pipe| 1|
42| S01| 01512 06140 00| Joint| 1|

Driving System and Electrical Motor

1.3

2|  | 01347 10010 00| Set screw| 2| M10X10
3|  | 01905 09008 00| Half Coupling| 1|
4|  | 01908 09000 00| Elastomer| 1|
5|  | 01905 09010 00| Half Coupling| 1|
6|  | 95317 04001 00| Motor adaptor| 1|
7|  | 01322 22000 00| Nut| 1| M22
8|  | 01365 22000 00| Washer| 1| 22
9|  | 01307 22080 00| Bolt| 1| M22×80

Air Cooler

Fluid Piping

Not shown on the screen.

Air Piping

Canopy

Electrical Enclosure

Note Items are not shown on the drawing.

Decals

Decal information is shown as follows.

NOTE: DECALS P/N : 142939

NOTE: DECALS P/N: 142939

Standard Terms and Conditions

• These terms and conditions govern the sale of Products (“Rotary Screw Air Compressors and parts”) and provisions of services by Kaishan Technologies Compressor Co. Ltd (Seller) and its authorized representative or buyer. These terms and conditions (“Agreement”) take precedence over the Buyer’s supplemental or conflicting terms and conditions to which notice of objection is hereby given. Neither Seller’s commencement of performance or delivery shall be deemed or construed as acceptance of Buyer’s supplemental or conflicting terms and conditions. Kaishan Technologies Compressor’s failure to object to conflicting or additional terms will not change or add to the terms of this agreement. Buyer’s acceptance of the Products and/or Services from Seller shall be deemed to constitute acceptance of the terms and conditions contained herein.

• Orders: All orders placed by Buyer are subject to acceptance by Seller. Orders may not be cancelled or rescheduled without Seller’s written consent. All orders must identify the products, unit quantities, part numbers, applicable prices and requested delivery dates of the Products being purchased. Seller may at its sole discretion allocate Product among its Buyer. Seller may designate certain Products and Services as non-cancelable, non-returnable and the sale of such Products shall be subject to the special terms and conditions contained in Seller’s Customer Acknowledgement or Non-Returnable Product Form, which shall prevail and supersede any inconsistent terms and conditions contained herein or elsewhere.

• Prices: The prices of the Products are those prices specified on the front of the invoice or contained within an agreed written contract. Price quotations shall automatically expire in thirty (30) days from the date issued, or as otherwise stated in the quotation.

• Taxes: Unless otherwise agreed to in writing by Seller, all prices quoted are exclusive of transportation and insurance costs, duties, and all taxes including federal, state and local sales, excise and value-added, goods and services taxes, and any other taxes. Buyer agrees to indemnify and hold Seller harmless for any liability for tax in connection with the sale, as well as the collection or withholding thereof, including penalties and interest thereon. When applicable, transportation and taxes shall appear as separate items on Seller’s invoice.

• Payment: Payment may be made by check, money order, credit card, or wire transfer (all fees are borne by the Buyer). Where Seller has extended credit to Buyer, terms of payment shall be net thirty (30) days from the date of invoice, without offset or deduction. On any past-due invoice, Seller may impose a monthly interest rate. If Buyer fails to make the required payments the Seller will impose the interest rate each month. If Buyer fails to make each payment when it is due, Seller reserves the right to withdraw credit and thereby suspend or cancel performance under any or all purchase orders or agreements in which Seller has extended credit to Buyer. In the event of default by Buyer, Seller shall be entitled to costs, fees, and expenses including but not limited to recovery of attorney fees, court costs and fees, and collections costs.

• Delivery and Title: The locations of shipment delivery will be made according to the Seller and Buyer agreement. Title and risk of loss pass to the Buyer upon delivery of the Product to the carrier. Seller’s delivery dates are estimates only and Seller is not liable for delivery delays or for failure to perform due to causes beyond the reasonable control of the Seller, nor shall the carrier be deemed an agent of the Seller. Delayed delivery of any part of an Order does not entitle the Buyer to cancel other deliveries. Kaishan Technologies Compressor will comply with various federal, state and local laws and regulations concerning occupational health, safety and environmental concerns. Buyer has full responsibility to comply with those laws and regulations during the installation and operation of the equipment.

• Acceptance / Returns: Shipments will be deemed to have been accepted by Buyer upon delivery of the said shipments to Buyer unless rejected upon receipt. Buyer shall perform all inspections and tests. Buyer deems necessary as promptly as possible but in no event later than 7 days after receipt of Products, at which time Buyer will be deemed to have irrevocably accepted the Products. Any discrepancy in shipment quantity must be reported within 7 days after receipt of Products. Buyer may not return Products without a Return Material Authorization (“RMA”) number. RMA’s are valid for 30 days from the date issued.

• Standard Warranty: Buyer will honour Product warranties and indemnities authorized by the manufacturer, including any transferable. A 90-day warranty is given for service parts from the receipt date. Seller warrants to Buyer that Products purchased hereunder will conform to the applicable manufacturer’s specifications for such products and that any value-added work performed by Seller on such Products will conform to applicable Buyer’s specifications. If Seller breaches this warranty, Buyer’s remedy is limited to (at Seller’s election) (1) refund of Buyer’s purchase price for such Product (without interest), (2) repair of such Products, or (3) replacement of such Products provided that such Products must be returned to Seller, along with acceptable evidence of purchase within 13 days from date of delivery, transportation charges prepaid. No warranty will apply if the Product has been subject to misuse, neglect, accident or modification.
  Limitation of Liabilities: Buyer shall not be entitled to, and Seller shall not be liable for, loss of profit or revenue, promotional or manufacturing expenses, overheads expenses, business interruption cost, loss of data, removal or reinstallation costs, injury to reputation of the buyer, punitive damages, loss of contractor orders or any indirect, special, incidental or consequential damages of any nature. Buyer’s recovery from a seller for any claim shall not exceed the purchase price paid for the affected products irrespective of the nature of the claim whether in contract, tort, warranty, or otherwise. Buyer will indemnify, defend and hold seller harmless from any claims based on (a) Seller’s compliance with buyer’s designs, specifications, or instructions, (b) Modification of any products by anyone other than Seller, or (c) use in combination with other products not supplied by the seller.

• Use of Products: Unless otherwise specified. Products sold by Seller are not designed, intended or authorized for use in life support, life-sustaining, nuclear, or other applications in which the failure of such Products could reasonably be expected to result in personal injury, loss of life or catastrophic property damage. If the buyer uses or sales the Products for use in any such applications: (1) the Buyer acknowledges that such use or sale is at the Buyer’s sole risk; (2) the Buyer agrees that the Seller and the manufacturer of the Products are not liable, in whole or in part, for any claim or damage arising from such use; and (3) Buyer agrees to indemnify, defend and hold Seller and the manufacturer of the Products harmless from and against any claims, damages, losses, costs, expenses and liabilities arising out of or in connection with such use or sale.

• Force Majeure: Seller is not liable for failure to fulfil its obligations for any accepted Order or for delays in delivery due to causes beyond Seller’s reasonable control including, but not limited to, acts of God, natural or artificial disaster, riot, war, strike, delay by the carrier, shortage of Product, acts or omissions of other parties, acts or omissions of civil or military authority, Government priorities, changes in law, material shortages, fire, strikes, floods, epidemics, quarantine restrictions, acts of terrorism, delays in transportation or inability to obtain labour, materials or products through its regular sources, which shall be considered as an event of force majeure excusing Seller from performance and barring remedies for non-performance.

• In the event of a force majeure condition, the Seller’s time for performance shall be extended for a period equal to the time lost as a consequence of the force majeure condition without subjecting the Seller to any liability or penalty.

• Seller may, at its option, cancel the remaining performance, without any liability or penalty, by giving notice of such cancellation to the Buyer.

• General: (a) Seller will comply with state law for any dispute from a buyer. (b) Buyer may not assign this Agreement without the prior written consent of Seller. Seller or its affiliates may perform the obligations under this Agreement.

• This Agreement is binding on successor and assigns, (c) Products, including software or other intellectual property, are subject to any applicable rights of third parties, such as patents, copyrights and/or user licenses.

Contact Information

• Kaishan Compressor, LLC.,
• Add.: 15445 Industrial Park Dr Loxley, AL, Postcode: 36551
• Office number: +1251-202-0577 www.KaishanUSA.com

References

• Kaishan USA: Industrial Air Compressors

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