V-TUF RAPID MSH Electric Industrial Mobile Stainless Steel Hot Water Presure Washer Instruction Manual
- June 1, 2024
- V-TUF
Table of Contents
V-TUF RAPID MSH Electric Industrial Mobile Stainless Steel Hot Water Presure Washer Instruction Manual
Important Safety Instructions
This book has important information for the use and safe operation of this
machine.
Read and understand all warnings before you start working.
IDENTIFICATION LABEL
Before using this machine, make sure that it is provided with the
identification
Labels – see page 10. In case the identification Label is missing, do not use
the machine and consult your dealer immediately.
The Identification Label with the technical specifications is fixed to the Chassis on the rear of the electrical enclosure inside the cabinet
Check that your mains voltage is the same as shown on the identification label.
WHEN USING THIS MACHINE, PLEASE FOLLOW THESE BASIC PRECAUTIONS
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Read and understand all the instructions before using the machine.
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Please note: the machine needs to be plugged into the correct voltage electric supply.
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The boiler is fired by diesel or HVO FUEL (reduces greenhouse gas emissions by up to 90%). Please
make sure the fuel tank is at lease half full before operation. Do not run the machine out of diesel. -
Do not use petrol in this machine.
-
Know how to stop the machine and release pressure quickly, be familiar with all the controls.
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The jet must not be directed at persons, animals, live electrical equipment or the appliance itself.
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Do not direct the jet against yourself or others in order to clean clothes or footwear.
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Disconnect from the electrical power supply before carrying out user maintenance.
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High pressure cleaners must not be used by children or untrained personnel.
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High pressure hoses, fittings and couplings are important for the safety of the appliance. Use only hoses, fittings and couplings recommended by the V-TUF.
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Always wear suitable eye, face and body protection.
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Do not operate the machine when fatigued or under the influence of alcohol or drugs.
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Keep operating area clear of all persons.
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Do not overreach or stand on any unstable ground, keep good footing and balance at all times.
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Follow the maintenance instructions specified in the manual.
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Read carefully instructions concerning grounding (Earthing) and extension cables.
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To prevent fire hazard, do not use with or near inflammable substances such as: petrol, solvents or thinners.
This manual should be considered a permanent part of the machine and should remain with it if ownership is transferred.
General Points
Instruction Manual
Please check that the manual is in good condition and that all of the pages
are clearly legible. Should
the manual be damaged, or missing any pages, please return it immediately to
your re-seller who will
provide you with a replacement copy. Alternatively, you can download this
document as a pdf from
the website at v-tuf.com and search for this Rapid-MSH Industrial Stainless
Hot Water Pressure Washer.
Conservation of the Manual
This manual should be retained for the full working life of the machine. In
case of loss or damage, please request a copy from V-TUF, quoting type of
machine, matriculation number and the year of manufacture.
Trial before shipment
The machine has been tested at the manufacturer’s factory by a V-TUF
technician to check that all of the components are functioning correctly
according to the machine’s specifications.
Guarantee Terms
The machine is under guarantee according to agreed contractual terms which
constitute an integral part of the order or the rules in force, in all cases,
for a maximum period equivalent to twelve (12) months from the date of
dispatch from the factory. The guarantee covers exclusively breakages which
could be due to defective mechanics or assembly. The guarantee does not cover
parts subject to wear and tear.
The guarantee is considered forfeit in the following cases:
- Improper use of the machine, failure to observe the rules of use,
- Use of non-original parts, those not sold directly by the manufacturer or an authorized re-seller,
- Modifications made to the machine, or repairs made to the machine by anyone not specifically authorized by the manufacturer or by the re-seller.
Packaging
The packing materials and any parts replaced during maintenance should be
collected and sent to a specialist waste disposal firm (wood, plastic, metal
etc.) and not left within the reach of children or animals.
Delivery
The transport will be carried out by qualified companies, in respect to
regulations in force and legislation relative to weight and length. The
merchandise travels under the full responsibility of the transporter and the
user; in the event of an accident, or late delivery, the manufacturer accepts
no liability.
Checks
Upon receipt of the goods, check the condition that they are in. Should they
appear damaged, avoid any type of installation and immediately advise the
transporter and the supplier.
To ascertain the condition of the parcel, proceed to unpack the goods and
check that the delivery is complete (check the correspondence with the
delivery note), ascertain whether the machine has arrived in generally good
condition, free of breakages or dents. In the event of missing or damaged
items, immediately advise the re-seller and / or the manufacturer after having
reported these when signing the transporter’s delivery note.
Personal identifying data
An exact description of the model, serial number and installed accessories
will aid a quick and efficient response on the part of the manufacturer or
help centre. Always provide the type, model of machine and its serial number
each time you contact the help centre. To help you remember, we suggest that
you place the relevant machine details in the panel below:
Prior to use, please carefully read the instructions, paying particular attention to
“IMPORTANT RECOMMENDATIONS”, “SECURITY NORMS” and “PRECAUTIONS”.
It is forbidden to remove or tamper with the protective parts of the machine.
It is forbidden to use inflammable, explosive or toxic substances.
It is obligatory to use appropriate protective equipment.
It is obligatory to keep the machine clean and in good working order, in particular the controls, the connections and the technical data panel.
For your safety, and that of those around you, and for the continued working of the machine, do not use parts other than those prescribed by the constructor.
Before using the high pressure cleaner, always try to ensure that any potential hazardous conditions have been removed or eliminated from the area of usage.
The high pressure cleaner should be used with clean water. Unfiltered water and/or corrosive chemicals will cause damage to the machine.
IMPORTANT RECOMMENDATIONS
The ordinary use of this machine does not require particularly specialised training, as long as the user has sufficient competence and training to carry it out, knowledge of this manual and is aware of general safety procedures.
Follow the instructions with great care for your safety and that of others, to safeguard your machine and protect the environment.
SECURITY NORMS
FOUR SYMBOLS TO REMEMBER
Your machine is supplied with electronic apparatus, the use of which requires the observation of the following safety criteria.
IMPROPER USE
By improper use, we mean using the machine for uses which it was not specifically designed for, such as:
- Washing of objects or vehicles which have come into contact with inflammable or noxious dust, gas or liquids, or substances which can cause dangerous reactions when in contact with water.
- Use of the machine in places where there is a danger of explosions, or a significant risk of fire.
- Use of the machine for the cleaning of animals, of any size.
- Use of the machine by anyone under the age of 16 years.
- Use of the machine in the rain or during thunderstorms.
- Use of the machine for the washing of any equipment supplied by an electric current.
- Use of the machine by anyone unauthorized personnel, or anyone untrained to do so.
ERRONEOUS USE
By erroneous use, we mean the use of our machine without respect for the guidelines contained in the instruction and maintenance manual. Lack of respect for these guidelines can represent a risk of injury to both the operator and those persons nearby as well as a risk of serious damage to the machine itself.
Erroneous use, therefore, can constitute: unsecured connections (including those of accessories supplied as optional extras), not using original spare parts, repairs undertaken by unauthorized or unqualified personnel, use of the machine for purposes it was not designed for (see improper use), lack of proper maintenance and use of the electrical power supply cable or the high pressure tube to drag or haul the machine around.
ATTENTION:
The diameter (z) of the chimney (2) must not be less than that of the adaptor (1). It is advised to take steps to install a chimney to expel the machine fumes, as shown in the diagram.
Usage in areas subject to winds or strong air currents
ATTENTION:
Where the machine is to be used in areas subject to wind or strong air currents, you should attach the chimney adaptor, our order code RAPIDMSH240C. This simple precaution will help avoid serious damage to the machine.
This simple precaution will help avoid serious damage to the machine.
PRECAUTIONS
Before activating the high pressure cleaner, make certain that the water supply is correct (min. 1 Bar – Max 8 Bar); dry use can provoke serious damage to the machine’s waterproofing systems.
To safeguard the security of the operator and of the machine, avoid making modifications to the machine without the written consent of the manufacturer.
If you notice any damage to the machine, refrain from any and all work with the machine, and immediately inform the re-seller or an authorised technician.
During use, avoid covering the machine: if you consider it necessary to protect the machine, do it in such a way as to allow air to circulate freely in order to cool the motor.
In the event of a long pause / break during work / using the machine (more than 15 minutes), turn off the machine and release the residual pressure.
The maintenance of this machine requires the use of a qualified person who, as well as having knowledge of this instruction manual, should be equally familiar with general safety guidelines as well as those measures specific to this machine.
For matters of repair, maintenance and tuning, we always recommend that you refer to a re-seller or authorized technician.
ATTENTION:
Never under-estimate these warnings, use of the machine in an inappropriate
manner, can lead to serious damage and injury to the operator and any
surrounding personal. Don’t take risks!
ATTENTION:
The manufacturer cannot be held responsible for any eventual damage or injury
to people, animals or property resulting from improper or unreasonable use, or
usage in any way not conforming to the instructions contained in this manual.
TECHNICAL DATA:
Features:
-
Powered by standard electric supply.
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Heats Water to 90oC on full pressure and up to 150oC on steam stage. The burner is fired by diesel or
HVO* fuel (reducing greenhouse gas emissions by up to 90%) -
Adjustable water flow, adjustable pressure, and adjustable temperature to suit all cleaning conditions and surfaces.
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304 Stainless Steel cover & chassis with bumper bars.
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Special 4-wheel design for ease of transport over uneven or soggy terrain
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Easy to Use / Easy to Transport.
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Low centre of gravity – helps prevent toppling when transported.
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Will suck water – Pump Can draw from Water Butt/IBC.
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Boiler Protection Against Low Water Pressure.
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Energy Efficient Boiler.
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Simple Adjustable Temperature Control & Switch.
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Double Pass Heat Exchanger Guarantees Hotter Water with Less Fuel Usage.
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Fully Protected Electrics from Water Ingress.
Now Has V-TUF Super Series Pump
Comes complete with Quick Release 10m Hose & Lance & Vario Nozzle Kit.
* What is HVO fuel?
HVO fuel is one of the cleanest fuels on the market. It’s a second-generation,
synthetic, advanced renewable diesel alternative that eliminates up to 90% of
net CO2 and significantly reduces nitrogen oxide
(NOx), particulate matter (PM) and carbon monoxide (CO) emissions.
As a paraffinic, renewable fuel, HVO can be used as a drop-in alternative to
fossil diesel, meeting EN 15940
standards and Fuel Quality Directive 2009/30/EC Annex II. There’s no need to
modify existing infrastructure
– you can simply top up and go.
IDENTIFICATION DATA
The position of the identification data of the machine
- Identification of the machine according to EU directives.
- Pump model.
http://www.v-tuf.com/register-your-v-tuf-product
ATTENTION:
Check that your RAPID-MSH high pressure washer has been provided with these
identification details, if they have not been provided please inform your
local dealer immediately.
Machines which have not been provided with these details MUST NOT BE USED, and
should be considered anonymous and potentially dangerous.
It is obligatory that you ensure that the data label is always attached to the
machine and clearly legible.
In case of damage, loss or illegibility, you should submit a written request
to the manufacturer who will then provide you with a new one.
Attach the lance to the high-pressure hose (1) and the other end to the output
connection (Water outlet).
Fit the sheath (B) in order to protect the hydraulic connection and to avoid
the risk of scalding by contact.
The high pressure pump is supplied already full of lubricating oil. Attach a
water tube (not supplied) to the entry connection (Water inlet) and the other
end to the tap of the water source (4) which must be able to provide a minimum
flow rate equal to that of the pump.
Check that the electric supply socket has the appropriate characteristics and differential protection, and conforms to safety standards in force, then insert the plug into the power socket.
Wherever possible, avoid the use of extension cables with the electrical supply cable. If an electric extension is required, please use the correct specification such as EXTENSION LEAD ‘ Motor Saver’ – 30M 240VOLT 2.5mm (13AMP) – I10.1630
ATTENTION:
The electrical power supply should be provided by a magneto thermic switch
adequate to the power of the
machine.
Also, there should always be installed a high sensitivity differential switch
with a cut-off threshold of
Idn=0.030 A.
It is necessary that the machine is earthed in such a way as to guarantee a
contact voltage of no more than
25V.
Operation of the machine should be carried out in such a way that damage
cannot be caused to people or property and, wherever possible, away from paths
of transit.
HOT WATER USE
Check that the diesel tank is full (1); if it is not, refill it using
exclusively automotive diesel.
Repeat points 1 and 2 as per cold water use.
Check that the thermostat (tr) is positioned at 0°C, start the boiler by means
of the appropriate switch (br)
which will cause the relevant light to illuminate (b), wait for 30 seconds so
that the diesel pump can refill, turn the knob of the thermostat (tr) to the
required temperature (upon reaching the desired temperature, the burner will
cut off automatically to then restart upon any lowering of temperature.
Squeeze the pistol
lever (3) to obtain water flow to the lance, adjust the lance nozzle
accordingly to control the outflow (4) and then start your job.
To close down the machine, turn the thermostat (tr) to zero, keep the pistol
open (3) and allow the water to cool, turn off the boiler (br) turn off the
water supply (2), turn off the motor and pump (in), then squeeze the pistol
lever (3) until the residual water pressure has been expelled.
ATTENTION:
In case of lack of diesel the burner will stop burning, either turn the burner
off immediately or fill the fuel
tank back up with diesel.
ATTENTION:
This Machine is NOT equipped with a safety device to protect it from
insufficient water supply. It is the
user’s responsibility to ensure that the water supply is consistent.
ATTENTION:
The machine is equipped with TS system which will stop the machine immediately
after water pistol is released. The machine will start up again once the
pistol is pulled again.
ATTENTION:
Release pressure out of system once finished using the machine. This will
prolong the life of the machine.
USE WITH CHEMICAL PRODUCTS
With the machine shut down, act the device (adjustable head) placed on the
lance end to obtain the suction and the distribution of the product; pull the
gun trigger to obtain the detergent distribution and start the work.
ATTENTION
During operation of the machine, it is obligatory to use the appropriate
personal safety equipment.
During operation, please pay close attention to the information quoted on the
chemical product labels regarding safety and the proper percentages to be used
when diluting chemicals.
Fill the detergent tank (5) with the product you intend to use for your work
and insert the detergent hose suction.
Repeat actions 1, 2 and 3 as per cold water use.
During operation, the detergent will be sucked up and automatically mixed with
the water.
Practical Advice
Avoid soaking with water the surface you then wish to treat with detergent
because, in doing so, you can place a film of water over the area you wish to
treat, resulting in poor cleaning results. Instead, whilst holding the nozzle
pointing towards the ground, wait until the detergent exits the nozzle. When
the detergent exits the nozzle, approach the surface you wish to treat, start
from the bottom with overlapping strips until you reach the top of the area,
sprinkling the whole are with detergent. This system is known to avoid
dripping of detergent onto dry surfaces, the residue of which could remain
even after rinsing.
In order to avoid the formation of deposits or crusts, at the end of operation
it is advisable to pass clean water through the pump for a few seconds.
Important Advice
To safeguard the environment, we advise that only authorised detergents are
used, that the
recommendations of use and dosage are observed on the product labels, that
detergent is used sparingly and remember that use of inappropriate detergent,
as well as damaging the environment can damage the hot water cleaner as well
as the objects being cleaned.
USE DETERGENTS WHICH ARE OVER 90% BIODEGRADEABLE.
Before sprinkling detergent over varnished areas with delicate colours, make
sure that the surfaces to be
treated are not hot, that the detergent has not dried and that the
concentration of water / detergent is correct.
IMPORTANT: Rinse well.
Upon completion of operation, shut down the machine then squeeze the pistol
lever until the residual water pressure has been expelled.
LUBRICATION OF THE PUMP
For the models 100.12 and 150.15 we recommend:
PL500 Lube – OIL CAPACITY 0.42 kg
You should change the oil after the first 50 hours of use, and after each
subsequent 500 hours of operation.
TRANSPORT – LIFTING – SHIFTING
ATTENTION:
Whenever the machine needs to be transported, it should be securely fixed with
straps, cables or other suitable equipment in order to avoid accidental
movement which could cause damage to people or property as well as to the
machine itself.
ATTENTION:
Should the machine need to be lifted, it should be hooked or coupled by means
of strips, or suitable lifting equipment which will safeguard the machine’s
integrity. Make certain that the lifting equipment used has superior capacity
to the weight and volume of the machine; the use of equipment conforming to
current applicable safety standards is recommended.
ATTENTION:
It is strictly forbidden to remain under or in the immediate vicinity of the
machine while it is being lifted or elevated.
Do not trust crushed or bent chains or straps, always use thick working
gloves.
Chain or strap fixtures should always be welded in place.
Check that the attachment is sufficiently robust to sustain the weight.
ATTENTION:
Should the machine need to be shifted manually from one place to another, you
should ensure that the power plug has been detached from the electric current,
then using the appropriate grip and taking care not to make any sudden
movements which could compromise your safety, or that of the integrity of the
machine itself, proceed with the moving.
Remember that you must not drag or haul / move the machine by its electrical power supply cable or by the high pressure hose. Use the handles built on the machine.
N. B.
For all further things which have not been specified, please abide by general
norms for the prevention of injuries.
STORAGE
Park the machine on a flat surface. If the machine is not going to be used for an extended period of time, empty the water circuits and the fuel tank then cover the machine and store it in a place protected from atmospheric extremes.
SCRAP AND DISPOSAL
Should you decide to scrap the machine, we recommend that you render it
inoperative using the following procedure: remove from the machine the
electrical power supply cable and water supply tubes; cut the power supply
cable and tubes; remove the lance and pistol, cut all of the electrical
cables, break the pump and the motor, destroy the identification data label of
the machine and also those of the pump and motor group.
Please remember that the chemical products contained inside the machines tubing should be removed in advance; if necessary any containers used for this purpose should be recycled or disposed of as per current laws in force.
PACKAGING
The packaging materials should be gathered together and sent to a company
specialising in the disposal of refuse (wood, plastic, metal etc.) and not
left within reach of children or animals.
REGULATION OF THE STARTER ELECTRODES
For optimum machine performance, it is necessary to check that the starter
electrodes are always arranged in the correct way, as indicated in the
diagram.
Checking the height in relation to the level of the head of the fuel nozzle.
Resting the control bar on the head of the diesel nozzle, as indicated in the
diagram, check that the two electrodes do not go beyond the main wire.
ATTENTION:
This work should be undertaken by an authorized technician.
The starter electrodes should be replaced after every 400 hours of operation.
Checking the distance between the electrodes. Resting the control bar on the
head of the diesel nozzle, as indicated in the diagram, check that the two
electrodes are both in contact with the surface of the control
bar.
Checking the distance between the electrodes and the centre of the head of the
diesel nozzle. Resting the
control bar on the head of the diesel nozzle, and keeping its internal
surfaces in the centre, as shown in the
diagram, check that the two electrodes are in contact with the external
surface of the control bar.
It is recommended that you always check with your re-seller, nearest help
centre or qualified and authorized technician regarding maintenance details,
repairs and / or adjustments. The manufacturer does not accept any
responsibility or liability for any damages caused by use of the machine with
parts which are not perfectly regulated, or with parts which are damaged or
worn out.
Cleaning of the hot water high pressure cleaner
Wash only with neutral products and water: then dry carefully so that you
eliminate any collections of water.
The plastic parts can be cleaned with a normal wash. Should any traces of dirt
remain, it is recommended that you use specific products, carefully observing
the usage instructions.
ATTENTION:
Do not use products containing solvents, methanol or hydrocarbons.
Troubleshooting
HYDRAULIC DIAGRAM
ELECTRIC WIRING DIAGRAM
Functionality:
The high pressure water cleaner has an input for an On/Off switch for the
machine, a switch to select
between hot or cold water operation, a “diesel pressure switch” input to
manage the lack of diesel, and an
input for the water temperature thermostat and 2 inputs for the pressure
switches PTP and PDV.
Pump head pressure switch – This is the burner safety – the burner will shut
down if a pressure less than 40 bar is detected.
Valve pressure switch – This is the auto stop/start of the pump motor unit
when the trigger is
closed/opened.
Diesel pump is a diaphragm unit which can cope with a lack of fuel. If the
burner stops working due to a lack of fuel, please switch OFF the BURNER ON-
OFF switch.
3 outputs for the running of the Fuel pump, Fan motor and the burner /
ventilator
Running
Connecting to the electric current, the current light in the rocker switch
illuminates.
Pressing the ON/OFF button to On will start the machine which will run
accordingly:
STATE1
PTP->NO (0 Bar)
PDV ->NC (0 Bar)
High pressure water cleaner “closed down”
STATE 2
Pistol (lance) open
High pressure water cleaner “in operation”
PTP->NC (200 Bar)
PDV->NO (200 Bar)
MOT=ON
BV= On after 1 second (*)
EVG= On after 3 seconds (**)
STATE 3
Pistol (lance) closed
PTP->NO (0 Bar)
PDV->NO (200 Bar)
EVG= OFF (*)
BV= Off after 14 seconds ()
MOT= Off after 14 seconds
S_TSI= On after 14 seconds
To restore the TSI system, it is necessary to verify the conditions of state 1 (pistol/lance open) followed by state 2 etc…
The machine also manages the lack of fuel (PPG), 14 seconds after detection the EVG (*) and the BV () will switch off. 1 second later the relevant warning light (S_GAS) will illuminate and the system will be blocked.
To restore it, you must shut the machine down and turn it on again.
The machine is also supplied with a time-out feature so that if the machine is
not used for 40 minutes, it shuts itself down and the machine is blocked
(shown by the TSI light illuminating). To restore normal operation, it is
necessary to turn the machine off and start it up again.
Finally , the machine is equipped with a particular algorithm for recognising
water leaks so that if it should detect 10 consecutive drips in less than 3
seconds, the machine will shut down and the TSI light will illuminate. To
restore operation it is necessary to turn the machine off and start it up
again.
(*) EVG works only in hot water mode, with the water temperature thermostat.
() BV works only in hot water mode, independently of the water temperature
thermostat.
FRAME ASSEMBLY PARTS DIAGRAM & LIST
BOILER PARTS DIAGRAM
ELECTRIC BOX PARTS LIST
ACCESSORIES PARTS & LIST
